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| United States Patent Application |
20020029798
|
| Kind Code
|
A1
|
|
Miyoshi, Kozo
|
March 14, 2002
|
Electronic apparatus with a solar battery
Abstract
In the case of using a solar battery formed by growing an amorphous
silicon film on a substrate as a watch face for an electronic watch,
there had been great restrictions with regard to the design of the watch
face. If it is possible to impart transparency to light to the substrate
onto which is formed a solar battery, so that it is possible to achieve a
form of solar battery that is not perceivable, it is possible, by using a
substrate onto which is formed this solar battery either on the watch
face or on a protective glass crystal or the like, to achieve a watch
with a solar battery not restricted with respect to watch face design.
| Inventors: |
Miyoshi, Kozo; (Saitama, JP)
|
| Correspondence Address:
|
Patrick G. Burns
Suite 2500
300 South Wacker Drive
Chicago
IL
60606
US
|
| Assignee: |
Citizen Watch Co., Ltd.
Tokyo
JP
|
| Serial No.:
|
951374 |
| Series Code:
|
09
|
| Filed:
|
September 13, 2001 |
| Current U.S. Class: |
136/244 |
| Class at Publication: |
136/244 |
| International Class: |
H01L 025/00 |
Foreign Application Data
| Date | Code | Application Number |
| Nov 10, 1998 | JP | 318686/1998 |
Claims
1. An electronic apparatus in which a major portion of an information
display means is covered by a transparent substrate having a solar
battery, said solar battery being formed on said transparent substrate as
a narrow linear element, so as to not block a major transparent portion
of the transparent substrate, and formed so that the solar battery
protrudes minimally at one main surface of the transparent substrate.
2. An electronic apparatus in which a major portion of an information
display means is covered by a transparent substrate having a solar
battery, said solar battery being formed on said transparent substrate as
a narrow linear element, so as to not block a major transparent portion
of the transparent substrate, and formed so that the solar battery
protrudes minimally at one main surface of the transparent substrate,
said transparent substrate that includes said solar battery being
disposed on the light incidence side with respect to the information
display means, and said solar battery formed so as to protrude from said
transparent substrate being formed on a surface of said transparent
substrate opposing said information display means.
3. An electronic apparatus in which a major portion of an information
display means is covered by a transparent substrate having a solar
battery, said solar battery being formed on said transparent substrate as
a narrow linear element, so as to not block a major transparent portion
of the transparent substrate, and formed so that the solar battery
protrudes minimally at one main surface of the transparent substrate,
said transparent substrate that includes said solar battery being
disposed on the light incidence side with respect to the information
display means, and said solar battery formed so as to protrude from said
transparent substrate being formed on a surface of said transparent
substrate opposite from the surface opposing said information display
means.
4. An electronic apparatus according to any one of claim 1 to claim 3,
wherein the protruding height of said solar battery from said transparent
substrate is such that the total of the heights (H1+H2) on both sides of
the solar battery on both side walls formed along the longitudinal
direction of the solar battery is 1% to 30% of the total of the length
(H1+H2+L) summing up a length L of a portion of a cross-sectional area
protruding from the transparent substrate and formed perpendicular to the
longitudinal direction of said solar battery and which being
substantially parallel to said transparent substrate, and a total of the
two heights (H1+H2) corresponding to the side walls on both sides
thereof.
5. An electronic apparatus according to any one of claim 1 to claim 4,
wherein said part of said solar battery protruding from said transparent
substrate is covered by a transparent protective film.
6. An electronic apparatus according to any one of claim 1 to claim 5,
wherein a side wall part of said solar battery forms a light-incidence
part.
7. An electronic apparatus according to any one of claim 1 to claim 6,
wherein said side wall part of said solar battery is configured so that
part of the light that is transmitted through the transparent substrate
or light reflected from the transparent substrate is incident thereto.
8. An electronic apparatus according to any one of claim 1 to claim 7,
wherein said information display means is one type selected from a group
of, a liquid-crystal display, a plate on a surface of which numerals or
graphics are shown and an indicating board of a watch, or the like.
9. An electronic apparatus according to any one of claim 1 to claim 7,
wherein said electronic apparatus is an electronic watch.
10. An electronic apparatus according to any one of claim 1 to claim 9,
wherein said plurality of narrow linear elements are disposed so as to be
mutually parallel or disposed so as to have a prescribed spacing
therebetween.
11. An electronic apparatus according to any one of claim 1 to claim 10,
wherein a width of said narrow linear elements and a spacing between said
narrow linear elements are established so that said narrow linear
elements are not perceivable to the human eye.
12. An electronic apparatus according to any one of claim 1 to claim 10,
wherein said narrow linear elements are straight lines or curved lines.
13. An electronic apparatus according to any one of claim 1 to claim 12,
wherein the transmissivity of said solar battery is 70% or greater.
14. An electronic apparatus according to any one of claim 1 to claim 13,
wherein the width of said narrow linear elements forming said solar
battery is 200 .mu.m or smaller.
15. An electronic apparatus according to claim 14, wherein the width of
said narrow liner elements forming said solar battery is 20 .mu.m or
smaller.
16. An electronic apparatus according to any one of claim 1 to claim 15,
wherein the spacing between said plurality of narrow linear elements
forming said solar battery is at least 50 .mu.m.
17. An electronic apparatus according to any one of claim 1 to claim 16,
wherein the portion of surface area of said transparent substrate
occupied by said solar battery is 20% or less.
18. An electronic apparatus according to any one of claim 1 to claim 17,
wherein a group of a plurality of narrow linear elements formed on said
transparent substrate are connected mutually in parallel.
19. An electronic apparatus according to any one of claim 1 to claim 18,
wherein a group of a plurality of narrow linear elements formed on said
transparent substrate are divided into mutually different subgroups, the
plurality of narrow linear elements in each individual subgroup being
connected mutually in parallel, and the plurality of subgroups being
connected mutually in series.
20. An electronic apparatus according to claim 19, wherein said plurality
of narrow linear elements disposed mutually parallel and forming one
subgroup is interleaved among said plurality of narrow linear elements
disposed mutually parallel and forming another subgroup.
21. An electronic apparatus according to any one of claim 18 to 20,
wherein said plurality of narrow linear elements disposed mutually
parallel and forming one subgroup is disposed so that the arrangement
direction thereof is different from that of said plurality of narrow
linear elements disposed mutually parallel and forming another subgroup
22. An electronic apparatus according to any one of claim 1 to claim 21,
wherein said solar battery comprises a transparent electrode layer
disposed at a part in contact with the transparent substrate, an
electrical generating layer provided in contact with said transparent
electrode layer, and an electrode layer made of a metal layer or a
transparent electrode layer provided in contact with said electrical
generating layer.
23. An electronic apparatus according to claim 22, wherein both said
electrode layers of said solar battery are transparent electrode layers.
24. An electronic apparatus according to claim 21 or 22, wherein said
electrical generating layer is an amorphous silicon film.
25. An electronic apparatus according to any one of claim 1 to claim 24,
wherein a surface of said information display means is configured so as
to be able to reflect incident light.
26. A solar battery module in which a solar battery is formed on a surface
of a transparent substrate, said solar battery having a narrow linear
element so as not to block a major transparent portion of said
transparent substrate, and said solar battery being formed so as to
protrude from at least one main surface of said transparent substrate.
27. A solar battery module according to claim 26, wherein said solar
battery is covered by a protective film.
28. A solar battery module according to claim 26 or claim 27, wherein a
side wall part of said solar battery is configured as a light-incidence
part.
29. A solar battery module according to any one of claim 26 to claim 28,
wherein a plurality of narrow linear elements are disposed so as to be
mutually parallel or disposed so as to have a prescribed spacing
therebetween.
30. A solar battery module according to any one of claim 26 to claim 28,
wherein the width of a plurality of said narrow linear elements and the
spacing between each said narrow linear elements are established so that
said narrow linear elements in said solar battery is not perceivable to
the human eye.
31. A solar battery module according to any one of claim 26 to claim 30,
wherein said narrow linear elements are straight lines or curved lines.
32. A solar battery module according to any one of claim 26 to claim 31,
wherein the transmissivity of said solar battery is 70% or greater.
33. A solar battery module according to any one of claim 26 to claim 32,
wherein the width of said narrow linear elements forming said solar
battery is 200 .mu.m or smaller.
34. A solar battery module according to claim 33, wherein the width of
said narrow linear elements forming said solar battery is 20 .mu.m or
smaller.
35. A solar battery module according to any one of claim 36 to claim 34,
wherein the spacing between said plurality of narrow linear elements
forming said solar battery is at least 50 .mu.m.
36. A solar battery module according to any one of claim 26 to claim 35,
wherein the portion of surface area of the transparent substrate occupied
by said solar battery is 20% or less.
37. A solar battery module according to any one of claim 26 to claim 36,
wherein a group of narrow linear elements formed on said transparent
substrate are connected mutually in parallel.
38. A solar battery module according to any one of claim 26 to claim 37,
wherein said plurality of narrow linear elements formed on said
transparent substrate is divided into a plurality of subgroups, the
plurality of narrow linear elements of each subgroup being connected in
mutually parallel, and said subgroups being connected mutually in series.
39. A solar battery module according to claim 38, wherein a plurality of
narrow linear elements disposed mutually parallel forming one subgroup is
interleaved between a plurality of narrow linear elements disposed
mutually parallel and forming another subgroup.
40. A solar battery module according to claim 38 or claim 39, wherein a
plurality of narrow linear elements disposed mutually parallel and
forming one subgroup is disposed with an arrangement direction that is
different from the arrangement direction of a plurality of narrow linear
elements disposed mutually parallel and forming another subgroup.
41. A watch with a solar battery, in which a solar battery module is
disposed on top of a watch face.
42. A watch with a solar battery, in which a solar battery is disposed on
a protective glass crystal.
43. A watch with a solar battery, in which a solar battery module is
disposed below a protective glass crystal.
44. A watch with a solar battery according to any one of claim 41 to claim
43, wherein the solar battery module has an electrical generating section
and a display part.
45. A watch with a solar battery according to any one of claim 41 to claim
44, wherein a solar battery element is in the shape of a spider's web.
46. A watch with a solar battery according to any one of claim 41 to claim
45, wherein a solar battery element is formed by a plurality of parallel
lines.
Description
FIELD OF THE INVENTION
[0001] The present invention relates to an electronic apparatus, and more
specifically to an electronic apparatus with a combination of a solar
battery and an information display means.
BACKGROUND ART
[0002] In the case in which a solar battery is used as a primary cell of
an information display that includes an electronic watch, a solar battery
module is often positioned at the watch face, in order to receive light
for conversion to electrical energy.
[0003] That is, as shown in FIG. 3, a solar battery module 3, made up of a
solar battery formed on a substrate, is disposed at the position of a
watch face 4, this being used as the watch face as is. Light is converted
to electrical energy and used to charge a secondary cell such as a
nickel-cadmium battery, electrical energy from the secondary cell being
extracted so as to drive the watch.
[0004] Another means, as shown in FIG. 4, is one in which a solar battery
module 3 is disposed below the watch face 4. In either case, in a solar
battery module that obtains an electromotive force obtained from four
solar battery elements, the shape shown in FIG. 9 is usually used.
[0005] In the configuration of a solar battery shown in FIG. 9, as shown
in FIG. 10, the electrodes 5 of the four solar batteries 6 are connected
by using an extended electrode from part of the electrodes, electromotive
force being extracted from output electrode 7 and 7' provided at these
ends.
[0006] In a solar battery 6 of the past, as shown in FIG. 19(A), solar
battery 6 is formed by laminating, onto a transparent substrate 11,
electrodes 12 and 14 and, for example, a P-I-N type amorphous silicon
layer 13, wherein, because the electromotive force occurring during
operation is limited to 0.5 V or so, for use as a power supply in an
electronic watch, it is not possible with one element 6 to charge a
secondary cell such as a nickel-cadmium battery.
[0007] Given the above, the structure adopted is one in which a plurality
of solar batteries 6 are disposed on the substrate 11, these elements 6
being connected in series so that the electromotive forces thereof are
added, thereby generating a voltage that charges a secondary battery.
[0008] FIG. 19(B) is a schematic representation of the connection
structure of the solar battery 6. This solar battery 6 is formed by
forming a transparent conductive film 12 onto a glass substrate 11, onto
which is then formed a P-I-N type amorphous silicon film (hereinafter
abbreviated a-Si film), and further onto which is formed a metal
electrode film 14.
[0009] An electromotive force generated because of the light incident from
below the substrate 11 can be extracted from the transparent conductive
film 12 and the metal electrode film 14 that surround the a-Si film 13 on
both sides.
[0010] The laminate structure on the top of the substrate 11 is divided
between left and right at substantially the center in FIG. 19(B), and
both sides thereof are other solar battery element regions, the left and
right sides being called element A and element B, respectively, for the
purpose of the description herein.
[0011] The metal electrode film 14 of the element A and the transparent
electrode film 12 of the element B are linked, thereby connecting the
solar battery elements 6 and 6' in series.
[0012] At locations other than FIG. 19(B) as well, there is the same type
of connection between the metal electrode film 14 and the transparent
conductive film 12 of adjacent elements 6 and 6', thereby making a series
connection between a plurality of solar battery elements 6 and 6' formed
on the substrate 11, so as to form a solar battery with the desired
electromotive force.
[0013] A method for manufacturing a solar battery such as noted above is
described below, with reference to FIG. 19(A) and FIG. 19(B).
[0014] First, as shown in FIG. 19(A), a transparent conductive film 12 is
formed on the substrate 11. This is, for example, an SnO2 film formed by
a CVD process.
[0015] Then, laser machining is done of the SnO2 film so as to pattern it
to the desired electrode shape. Next, a CVD process is used to laminate
an a-Si film 13 onto the transparent conductive film 12, this being then
laser machined to pattern the desired shape.
[0016] Additionally, a metal film that will serve as the metal electrode
film 14 is sputtered onto the transparent conductive film 12 and the a-Si
film 13, and the metal electrode film 14 is again laser machined to
obtain the desired patterning shape for an electrode.
[0017] A solar cell such as shown in FIG. 9 or FIG. 10 having a connection
cross-sectional structure as shown in FIG. 19(B) is completed in this
manner. The cross-sectional construction other than the connection part
is as shown in FIG. 19(A).
[0018] The relationship between the information display means of the past
and a solar battery module including a solar battery 6 is one in which,
with an opaque solar battery 6 of a special color, for example, it is
difficult to use this at the surface of an information display means of
an electronic apparatus including a watch face or liquid-crystal display
of an electronic watch.
[0019] For example, the general approach is to form this integrally with
the watch face, or to dispose it on the lower side of the watch face and,
for that purpose, for example, in the case of a watch face, holes are
appropriately formed in the watch face, so that sunlight can strike the
solar battery 6, or the solar battery 6 itself is made a blackish color
or other color that does not stand out, with the solar battery 6 itself
being visible to the outside.
[0020] Another past example is, as shown in FIG. 11, one in which a solar
battery 6 is annularly disposed around the periphery of the watch face.
[0021] In a watch configured as noted above, however, the watch becomes
special and more costly, and is either limited in application or limited
in the quantity that will be sold.
[0022] In the same manner, in an information display means other than a
watch, such as an electronic apparatus in which a solar battery 6 drives
a display means that uses a liquid crystal, it is impossible to dispose
an opaque solar battery on the surface of the liquid-crystal display
means, and difficult to form holes in the liquid-crystal display for the
purpose of causing sunlight to pass therethrough.
[0023] Additionally, as a method to solve the above-noted technological
problems, there has been a proposal for a watch or a liquid-crystal
display in which a solar battery is formed linearly with a fine width on
a transparent substrate, so that the solar battery is formed so as to
cover the upper surface of a information display so as to be invisible to
the human eye.
[0024] In the prior art, however, there was merely a vague indication of
this configuration, and neither a technical basis nor disclosed data to
indicate just what dimension would produce a desirable effect, the prior
art, therefore, not going beyond the realm of an idea.
[0025] In a watch with a solar battery of the past as described above, in
the case in which a solar battery module is disposed as the watch face,
the presence of the solar battery module imposes restrictions with regard
to watch face design.
[0026] Even if the solar battery module is disposed below the watch face,
the watch face must have transparency to light, thereby being restricted
with regard to materials and design, meaning that it is not possible to
use a watch face with various materials and designed.
[0027] If it were possible to impart transparency to light to a solar
battery module 3 formed by a solar battery 6 on a substrate, and also
form the solar battery 6 so that it not visible to the human eye, it
would be possible to use a solar battery module 3 formed by a solar
battery 6 on a substrate on an information display such as a
liquid-crystal display or watch face, or in a protective glass crystal,
thereby enabling the fabrication of an electronic apparatus, such as a
solar battery watch, without restrictions imposed with regard to design
of the watch face or liquid-crystal display.
[0028] Additionally, if the configuration is made so that efficient
opto-electromotive force is obtained with a solar battery formed as
linear elements with even a finer width, it is possible not only to
increase the amount of electricity generated, but also to make the solar
battery smaller.
[0029] Accordingly, it is an object of the present invention to improve on
the above-noted problems of the past, by providing an electronic
apparatus with an information display means driven by a solar battery,
wherein, a solar battery by a linear strip of fine width that cannot be
seen by the human eye is formed on a transparent substrate and covers
minimally a part of the surface of a prescribed information display.
DISCLOSURE OF THE INVENTION
[0030] In order to achieve the above-noted objects, the present invention
has the following basic technical constitution. Specifically, an
electronic apparatus with a solar battery according to the present
invention is an electronic apparatus in which the major portion of an
information display surface of an information display means is covered by
a transparent substrate having a solar battery, wherein the solar battery
is formed on the transparent substrate as a linear element of fine width
so that the major transparent part of the transparent substrate is not
blocked thereby, the solar battery being formed so that it protrudes
minimally at one main surface of the transparent substrate, the
transparent substrate having the solar battery being disposed on the side
of the direction of light incidence with respect to the information
display means, and the solar battery formed so as to protrude from the
transparent substrate being formed so as to oppose the information
display means on the transparent substrate.
[0031] That is, in a electronic apparatus according to the present
invention, there is particular use of a side wall formed in the
longitudinal direction of the solar battery to collect more incident
light, thereby efficiently generating electricity, by making the
configuration such that the solar battery protrudes from the upper
surface of the transparent substrate.
[0032] Another aspect of the present invention is a solar battery module,
in which a solar battery is formed on a surface of a transparent
substrate, the solar battery being formed as a linear element of fine
width, so that a major transparent part of the transparent substrate is
not blocked thereby, the solar battery being formed so that it protrudes
minimally at one main surface of the transparent substrate.
[0033] Yet another aspect of the present invention is a watch with a solar
battery, in which the above-noted solar battery module is disposed on the
watch face.
BRIEF DESCRIPTIONS OF THE DRAWINGS
[0034] FIG. 1 is a cross-sectional view showing an example of the
configuration of an electronic apparatus with a solar battery according
to the present invention.
[0035] FIG. 2(A) is a cross-sectional view showing an example of the
configuration of a watch with a solar battery according to the present
invention, and FIG. 2(B) is a cross-sectional view showing another
example of the configuration of a watch with a solar battery according to
the present invention.
[0036] FIG. 3 is a cross-sectional view showing an example of the
configuration of a watch with a solar battery of the past.
[0037] FIG. 4 is a cross-sectional view showing another example of the
configuration of a watch with a solar battery of the past.
[0038] FIG. 5 is a plan view showing an example of the configuration of a
solar battery module according to the present invention.
[0039] FIG. 6 is a plan view showing another example of the configuration
of a solar battery module according to the present invention.
[0040] FIG. 7 is a plan view a different example of the configuration of a
solar battery module according to the present invention.
[0041] FIG. 8 is a plan view showing yet another example of the
configuration of a solar battery module according to the present
invention.
[0042] FIG. 9 is a plan view showing an example of a solar battery module
of the past.
[0043] FIG. 10 is a plan view showing another example of a solar battery
module of the past.
[0044] FIG. 11 is a plan view showing a different example of a solar
battery module of the past.
[0045] FIG. 12 is a graph showing the relationship between the element
size of the solar battery in the present invention and the electrical
characteristics thereof.
[0046] FIG. 13 is a graph showing the relationship between the surface
area occupied by the solar battery in the present invention and the light
transmissivity.
[0047] FIG. 14(A) through FIG. 14(C) are drawings illustrating the a
method for manufacturing a solar battery module of the present invention.
[0048] FIG. 15 is a drawing showing an example of a solar battery module
obtained using the present invention.
[0049] FIG. 16(A) and FIG. 16(B) are drawings showing another example of a
solar battery module in the present invention.
[0050] FIG. 17(A) and FIG. 17(B) are drawings showing an example of a
different solar battery module in the present invention.
[0051] FIG. 18(A) through FIG. 18(F) are drawings showing a method of
configuring the connection part of the electrodes in a solar battery
module of past.
[0052] FIG. 19(A) and FIG. 19(B) are drawings which show an example of a
method for configuring the connection part of the electrodes in a solar
battery module of the past.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0053] A specific example of an electronic apparatus with a solar battery
according to the present invention is described below in detail, with
reference made to the drawings.
[0054] Specifically, FIG. 1 through FIG. 3 are drawings showing an example
of the configuration of an electronic apparatus according to the present
invention, FIG. 1 showing an electronic apparatus 10 in which the major
portion of the surface of an information display 2 of an information
display means 1 is covered by a solar battery module 3 formed by a
transparent substrate 4 having a solar battery 6, wherein the solar
battery 6 is formed on the transparent substrate 4 as a linear strip of
fine width, so as not to block a major transparent portion of the
transparent substrate 4, the solar battery 6 being formed so as to
protrude minimally one main surface of the transparent substrate 4, a
solar battery module 3 formed by the transparent substrate and including
the solar battery 6 being disposed on the side of the direction on
incidence of light from a light source such as sunlight, fluorescent
light, or other light energy with respect to the information display
means 1, and the solar battery 6 that is formed so as to protrude from
the transparent substrate 4 being formed on a surface 5 opposing the
information display means 1 on the transparent substrate 4.
[0055] FIG. 2(A) shows an electronic watch 10, in which the information
display means 1 is a watch face, wherein the solar battery module 3 is
disposed over the watch face 1 provided under the hour and minute hands 8
and 9 of within the protective glass 7 on at least part, and preferably
over the entire surface of the watch face 1.
[0056] In FIG. 2(A), although not clearly shown, it is preferable that
there be some distance between the information display means 1 and the
solar battery module 3 that is formed by a transparent substrate 4 that
includes a solar battery 6.
[0057] FIG. 2(B) shows a configuration in which a solar battery module 3
such as shown in FIG. 3 is attached inside the protective glass so that
the surface at which the solar battery 6 protrudes is opposite the watch
face.
[0058] In FIG. 2(A) and FIG. 2(B), 21 denotes a support of the watch face
1, and 22 denotes a movement having a drive motor for the hour and minute
hands.
[0059] In the electronic apparatus 10 with a solar battery according to
the present invention, as noted above, it is desirable that a major
portion of the information display surface of the information display
means 1 be covered by the transparent substrate 4 having a solar battery
6, the solar battery 6 being formed on the transparent substrate 4 so as
not to block a major transparent portion of the transparent substrate 4.
[0060] Although not specified, it is desirable that the information
display means 1 be one type selected from a group of, for example, a
liquid-crystal display, a display panel comprising numerals and graphics,
and the face of a watch.
[0061] Therefore, a digital or analog watch is an example an electronic
apparatus 10 of the present invention.
[0062] Each of the solar batteries 6 of the present invention is required
to be formed so as to protrude from the transparent substrate 4 and, as a
result, the side wall 30 of the solar batteries 6 is configured to serve
as a light-incidence section.
[0063] That is, the side wall 30 of a solar battery 6 in the present
invention is configured so that part of the sunlight passing through the
transparent substrate 4, or reflected light from the information display
means 1 is incident thereto. By adopting this configuration, in addition
to sunlight or light from another light source incident to, for example,
an amorphous silicon layer that serves as electrical generating layer 13,
via the transparent substrate 4 and a transparent electrode film 12 in
contact with the transparent substrate 4, in the same manner light energy
from the side wall 30 of the solar battery 6 is taken into the electrical
generating layer 13, thereby enabling the maximum opto-electromotive
force in the solar battery 6.
[0064] The electrode 14 provided at the edge part of the protrusion in the
solar battery 6 of the present invention can be a metal electrode, and
can also be a transparent electrode 14 such as the transparent electrode
12.
[0065] It is desirable that the protruding height (H) of the solar battery
6 from the transparent substrate 4 be such that, the total of the heights
on both sides of the solar battery 6, (H1+H2), on both side walls formed
in the longitudinal direction of the solar battery 6 is 1% or more,
preferably being 1% to 30%, of the total of the length (H1+H2)+(L)
summing up a length L of a portion of a cross-sectional area protruding
from the transparent substrate and formed perpendicular to the
longitudinal direction of said solar battery and which being
substantially parallel to said transparent substrate, and a total of the
two heights (H1+H2) corresponding to the side walls on both sides
thereof.
[0066] Additionally, in the present invention, the solar batteries 6, as
shown in FIG. 5 through FIG. 8, are formed as linear elements 35 having a
width that is fine enough that they are not visible to the eye, the
plurality of narrow linear elements 35 being disposed either mutually
parallel or adjacent with a prescribed spacing therebetween.
[0067] The width L of the linear elements 35 and the placement spacing P
of each linear element 35 are desirably established to satisfy the
condition that the linear elements 35 in the solar battery module 3 that
includes the solar batteries are not visible to the human eye.
[0068] The narrow linear elements 35 used in the present invention are
preferably linear or curved.
[0069] It is desirable that the transmissivity of the solar battery module
3 on which are formed a plurality of solar batteries 6 used in the
present invention be 70% or greater.
[0070] That is, it is desirable in the present invention that the width L
of the narrow linear elements which are the solar batteries be as narrow
as possible, and that the spacing between the narrow linear elements 35
be as wide as possible.
[0071] However, because making the narrow linear elements extremely narrow
increases their resistance, thereby hindering the electrical generating
effect, it is desirable this width have a narrow-side limit of
approximately 8 .mu.m.
[0072] FIG. 12 is a graph showing the voltage-versus-current relationship
when the width of the narrow linear elements 35 making up the solar
battery in the present invention is varied (the case in which the element
size (um) is changed), these results obtained by a comparison experiment
in which the height (H) of the narrow linear elements 35 was held fixed
at 0.5 .mu.m.
[0073] As can be understood from FIG. 12, the smaller the size of these
elements is made, the better is the current efficiency per unit of
surface area.
[0074] This is thought to be because of a large amount of light that is
incident to the solar battery 6 from the side walls.
[0075] However, if the element size of the solar battery 6 becomes smaller
than 6 .mu.m, process damage causes noticeable deterioration in the
element characteristics, and it is thought that the limit value is
approximately 8 .mu.m.
[0076] Considering the above-noted experimental results, it is desirable
that the width L of the narrow linear elements 35 making up the solar
batteries in the present invention be 200 .mu.m or smaller, and further
that preferably L be 20 .mu.m or smaller.
[0077] FIG. 13 is a graph showing the relationship between the portion of
the transparent substrate 4 occupied by the solar batteries 6 and the
optical transmissivity, from which it can be understood that, even when
the total surface area of the narrow linear elements 35 represents 20% of
the total surface area of the transparent substrate 4, the light
transmissivity is still above 70%.
[0078] It is undesirable that the total surface area of the narrow linear
elements 35 is greater than 20% of the total surface area of the
transparent substrate 4, it is not preferable because the light
transmissivity of the transparent substrate 4 falls below 70%.
[0079] It is desirable in the present invention that the mutual spacing P
between narrow linear elements 35 making up the solar batteries, be at
least 100 .mu.m.
[0080] It is desirable that a group of narrow linear elements disposed in
a solar battery module 3 be mutually connected in parallel, and
straight-line linear elements 35 can be disposed so as to be mutually
parallel, while curved narrow linear elements 35 can be disposed so as
to-be mutually parallel or mutually concentrically with a prescribed
spacing therebetween.
[0081] For example, FIG. 5 shows an example of the disposition solar
batteries 6 formed by linear elements 35 formed in a solar battery module
3, in which a plurality of arc-shaped curved narrow linear elements are
concentrically arranged, with bridges 36 making connections between
individual curved narrow linear elements 35.
[0082] That is, the placement pattern of the narrow linear elements 35 in
FIG. 5 is that of a spider' web.
[0083] FIG. 6 shows another example of a solar battery module 3 in the
present invention, wherein a group of narrow linear elements 35 formed on
the transparent substrate 4 is formed by mutually different groups
thereof, there being four groups in the case of this example, the narrow
linear elements 35 that make up each of the groups being mutually
parallel, with the base parts thereof being connected by an electrode 37,
an appropriate connection electrode 38 making a series connection between
these groups.
[0084] FIG. 7 shows another configuration of the solar battery module 3 of
the present invention, in which narrow linear elements 35 formed on a
transparent substrate 4 such as in the example of FIG. 6 are divided into
four groups, wherein a plurality of narrow linear elements 35a, which are
mutually parallel and form one group, are mutually interleaved with a
plurality of narrow linear elements 35b, which are mutually parallel and
form another group.
[0085] FIG. 8 shows a different configuration of the solar battery module
3 of the present invention, in which a plurality of narrow linear
elements 35 formed on a transparent substrate 4 such as in the example of
FIG. 6 are divided into four groups, wherein a plurality of narrow linear
elements 35c, which are mutually parallel and form one group, and a
plurality of narrow linear elements 35d, which are mutually parallel and
form another group, are disposed so that the arrangement directions
thereof are mutually different, the difference in angle of arrangement
therebetween being 90 degrees in this example.
[0086] In the same manner, the arrangement directions of all adjacent
groups differ by 90 degrees.
[0087] The electrical generating layer 13 that is surrounded by the two
electrodes 12 and 14 in the solar battery 6 of the present invention can
be single-crystal silicon, or can also be an amorphous silicon film, and
can also be made of any other material, as long as the material has
opto-electromotive force.
[0088] It is desirable that the surface of the information display means
in the electronic apparatus 10 of the present invention be configured so
that it can efficiently reflect incident sunlight.
[0089] Specifically, it is desirable that the configuration be such that
it is easy to reflect light at-the surface of either the liquid-crystal
display means or the watch face.
[0090] In the present invention, it is preferable that the solar battery
module 3 be disposed below the protective glass crystal of the watch or
the like, that is, on the surface on the opposite side from the side of
sunlight incidence, this being the surface facing the information display
means 1.
[0091] In the present invention, by adopting the above-described
configuration, the solar battery elements become invisible to the naked
eye, light passing through parts on which the solar battery elements are
not formed making it possible to verify a member on the rear surface of
the solar battery module onto which is formed the solar batteries from
the outside o the solar battery module. Therefore, when using this solar
battery on a protective glass crystal of a watch, it is possible to
fabricate a solar battery watch without restriction placed on the design.
[0092] Furthermore, in the present invention, the electromotive force of
the solar battery 6 itself can be increased over a solar battery of the
past and, by doing so, it is possible not only to lengthen the drive
time, but also to make the solar battery itself smaller.
[0093] A method of configuring a solar battery module 3 that includes a
solar battery 6 and a transparent substrate 4 according to the present
invention, as shown in FIG. 1, is described in detail below.
[0094] In the present invention, a transparent substrate made of glass,
plastic, or the like is used as a substrate for forming the solar
batteries.
[0095] The method used to fabricate the solar battery is that of first, as
shown in FIG. 14(A), growing a transparent conductive film 12 onto the
substrate 4, and then using a p
hotolithography process (hereinafter
simply referred to as lithography) to form a resist pattern 40 thereover.
[0096] The case in which indium tin oxide (ITO) is used as the transparent
conductive film 12 is described herebelow.
[0097] First, an ITO 12 film is formed by sputtering. The sputtering
conditions when this is done are introduction of argon gas at 100 sccm
and oxygen gas at 2 sccm into the sputtering apparatus chamber, a
pressure within chamber of 5 mTorr to 30 mTorr, and application of 1 kW
to 3 kW of high-frequency power (13.56 MHz) to form a plasma.
[0098] Next, as shown in FIG. 14(B), the above-noted resist film 40 is
used as a mask pattern to etch the transparent conductive film 12.
[0099] The etching of the ITO film 12 is done by dry etching using a
processing agent that is a 3:5:2 mixture of ferric oxide, hydrochloric
acid, and water.
[0100] After the above, as shown in FIG. 14(C), the resist is first peeled
away, thereby forming an a-Si film 13 and the ITO film that is the upper
electrode film 14 onto the surface of the transparent substrate 4 and the
transparent electrode 12. The upper electrode film 14 can be a metal film
made of titanium, aluminum, or the like, and it is desirable that this be
a transparent conductive film in order to make use of reflected light
from the watch face as well in generating electricity.
[0101] The a-Si film is grown using a plasma CVD process. When this is
done, to form a P-type a-Si film 13, silane gas at 500 sccm and diborane
gas at 0.1 sccm to 1 sccm are introduced into the plasma CVD apparatus
chamber, the pressure in the apparatus chamber being 0.5 Torr to 2 Torr,
and 50 W to 300 W of high-frequency electrical power (13.56 MHz) being
applied to generate a plasma so as to break down the gas, the substrate
being placed on an electrode at a temperature of 250.degree. C.
[0102] To grow an I-type a-Si film 13, silane gas is introduced into the
plasma CVD apparatus chamber at 500 sccm, the pressure within which is
0.5 Torr to 2 Torr, and 50 W to 300 W of high-frequency electrical power
is applied (13.56 MHz) so as to generated a plasma to break down the gas,
the substrate 1 being placed on an electrode at a temperature of
250.degree. C.
[0103] To grow an N-type a-Si film 13, silane gas at 500 sccm and
phosphene gas at 0.1 sccm to 1 sccm are introduced into the plasma CVD
apparatus chamber, the pressure within which is 0.5 Torr to 2 Torr, 50 W
to 300 W of high-frequency electrical power (13.56 MHz) being applied to
as to generate a plasma to break down the gas, the substrate being placed
on an electrode at a temperature of 250.degree. C.
[0104] Over the above, a resist pattern 41 is formed, using
p
hotolithography. This resist pattern 41 is used as an etching mask to
etch the ITO film an the a-Si film, thereby obtaining a configuration
such as shown in FIG. 15.
[0105] Additionally, in the present invention, as shown in FIG. 16(A) and
FIG. 16(B), the surface of the solar battery module 3 can be covered by a
protective film 45, or by an antireflection film 46 having a reflectance
lower than that of the base.
[0106] The resist pattern 41 has as its first purpose that of extracting a
lower electrode, its second purpose being that of forming the electrical
generating part and display part. By forming this resist pattern in the
shapes such as shown in FIG. 5, FIG. 6, FIG. 7, and FIG. 8, it is
possible to form a solar battery module 3 having an electrical generating
part 6.
[0107] When forming the pattern of the ITO which serves as the lower
electrode film 14, if parts other than the extraction electrode are made
the same resist pattern, the transmissivity at the display part is
increased.
[0108] The etching of the ITO is done as described above, using dry
etching, etching of the a-Si film 13 being done continuously in this dry
etching apparatus.
[0109] The etching of the a-Si film 13 is done by introducing SF6 at 100
sccm to 300 sccm and C12 gas at 0 sccm to 100 sccm into the dry etching
apparatus chamber, the overall pressure therein being 50 mTorr to 200
mTorr, and 100 W to 1000 W of high-frequency electrical power (13.56 MHz)
being applied so as to generate a plasma.
[0110] Additionally, after stripping the resist pattern, the elements are
connected in series using a conductive paste, so that a combined
electromotive force is generated. Then, a transparent resin or the like
is applied to the upper surface as a protective film, thereby completing
a solar battery having a connection structure such as shown in FIG.
19(B).
[0111] FIG. 17(A) and FIG. 17(B) show another example of a method for
manufacturing a solar battery module 3 of the present invention. As shown
in FIG. 17(A), first a transparent electrode 12, an a-Si film 13 and a
transparent electrode as a lower electrode are formed on a transparent
substrate 1, over which an appropriate resist 48 is formed, this resist
being appropriately patterned, the resist pattern 48 being used as a
mask, as shown in FIG. 7(B), to perform simultaneous etching of the
transparent electrode 12, the a-Si film 13, and the transparent electrode
14, thereby forming the narrow linear elements 35 that make up the solar
battery 6.
[0112] FIG. 18(A) through FIG. 18(F) are drawing showing an example of a
method for forming a connection electrode between adjacent solar
batteries 6 wherein, as shown in FIG. 18(B), an ITO 12 film is grown as a
lower electrode on thee top of a glass substrate 1, over which is then
formed a desired resist pattern 40.
[0113] This resist pattern is used as an etching mask to etch the ITO 12,
the result being as shown in FIG. 18(C).
[0114] When this is done, if the solar battery is to be formed as shown in
FIG. 15, the electrical generating area is made by forming a resist
pattern such as shown in FIG. 14, and if the shape of FIG. 17(B) is to be
obtained, the electrical generating area is covered entirely by resist,
as shown in FIG. 18(B).
[0115] Next, after stripping the resist, the a-Si film 13 and ITO 12 to
serve as the upper electrode are continuously grown, as shown in FIG.
18(D), over which a desired resist pattern 41 is formed.
[0116] Additionally, using this resist pattern 41 as an etching mask, the
ITO upper electrode film 14 and a-Si film 13 are etched.
[0117] In a case in which the ITO film that serves as the lower electrode
is etched to the same type of shape as indicated in FIG. 18(B), after
etching, without peeling, a new resist pattern 42 is formed as a cover in
only the joining parts shown in FIG. 18(G), and the ITO film is further
etched in this condition.
[0118] In order to obtain the shape of FIG. 15, this process step is not
necessary.
[0119] After the above, the resist is peeled away, a conductive paste 80
is used to join the lower electrode 12 and the upper electrode 14, and
the protective film 81 is applied, thereby resulting in the structure of
FIG. 18(F).
[0120] The dry etching of the ITO in this embodiment of the present
invention is done, for example, by introducing HBr gas at 100 sccm to 200
sccm and argon gas at 0 sccm to 50 sccm into the dry etching apparatus
chamber, the pressure within being 20 mTorr to 50 mTorr, and applying
1000 W to 2000 W of high-frequency electrical power (13.56 MHz) so as to
generate a plasma.
[0121] The basic configuration of a solar battery module as noted above in
the present invention is one in which a solar battery is formed on a
transparent substrate surface, the solar battery having narrow linear
elements so that a major transparent portion of the transparent substrate
is not blocked, and the solar battery being formed so as to protrude from
at least one main surface of the transparent substrate.
[0122] Therefore, it is desirable that the solar battery module of the
present invention be covered with a transparent protective film, and
further preferable that the side walls of the solar battery be configured
so as to form a light incidence part.
[0123] Additionally, in the solar battery module of the present invention
it is preferable that the plurality of narrow linear elements be disposed
so as to be mutually parallel or adjacent with a prescribed spacing
therebetween, and further it is required that the width of the narrow
linear elements and the arrangement spacing between narrow linear
elements be established so that the narrow linear elements in the solar
battery be unperceivable by the human eye.
[0124] The narrow linear elements in the solar battery module of the
present invention can be either straight line or curved, and it is
desirable that the transmissivity of the solar battery be 70% or greater.
[0125] The width of the narrow linear elements that make up the solar
battery module is 200 .mu.m or smaller, and preferably 20 .mu.m or
smaller.
[0126] The spacing between the plurality of narrow linear elements making
up the solar battery module of the present invention is preferably at
least 50 .mu.m.
[0127] Additionally, it is preferable that the design be such that the
portion of surface area of the transparent substrate used in the solar
battery module of the present invention that is occupied by the plurality
of narrow linear elements be 20% or less.
[0128] If a solar battery module 3 configured as noted above is fabricated
so that the portion of surface area occupied by elements is 20% and the
display part surface area is 80%, 80% of the light is transmitted, making
it usable as a watch face. When the element size is less than 100
microns, it becomes difficult to recognize with a human eye, thereby
becoming substantially transparent. That is, it is possible to make the
design with freedom, and no restrictions with regard to the watch face.
[0129] By designing the solar battery, it is possible to achieve a new
watch with an added design on the watch face.
[0130] As described above, with the present invention, in a solar battery
formed by growing an amorphous silicon film onto a substrate, by making
the minimum width of the amorphous silicon 200 .mu.m, so that it is not
perceivable with the naked eye, it is possible to impart transparency to
the substrate onto which the solar battery is formed, thereby enabling
the manufacturing of a solar battery applicable to any industrial product
in which a design is required.
* * * * *