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| United States Patent Application |
20060096881
|
| Kind Code
|
A1
|
|
Ozaki; Hiroshi
;   et al.
|
May 11, 2006
|
Disk package and disk packaging method
Abstract
A set of disks sandwiched between first and second hard plates are stacked
with a plurality of spacers interleaved therethrough. A disk transport
pole is inserted through openings of the disks and the first and second
hard plates. A packaging material is provided to cover at least a portion
around peripheries of the first hard plate, the set of disks, and the
second hard plate. First and second stoppers provided at both ends of the
disk transport pole serves to hold and fasten the first hard plate, the
set of disks, and the second hard plate. At least one of the first and
second stoppers is detachable.
| Inventors: |
Ozaki; Hiroshi; (Odawara, JP)
; Ose; Takayoshi; (Odawara, JP)
|
| Correspondence Address:
|
SUGHRUE MION, PLLC
2100 PENNSYLVANIA AVENUE, N.W.
SUITE 800
WASHINGTON
DC
20037
US
|
| Assignee: |
FUJI PHOTO FILM CO., LTD.
|
| Serial No.:
|
255933 |
| Series Code:
|
11
|
| Filed:
|
October 24, 2005 |
| Current U.S. Class: |
206/445; 206/303; 206/307.1; 206/308.1; G9B/33.015; G9B/33.02 |
| Class at Publication: |
206/445; 206/303; 206/307.1; 206/308.1 |
| International Class: |
B65D 85/00 20060101 B65D085/00 |
Foreign Application Data
| Date | Code | Application Number |
| Nov 5, 2004 | JP | 2004-321563 |
Claims
1. A disk package comprising: a disk transport pole having a first end and
a second end, the first end having a first stopper; a first hard plate
having an opening allowing the disk transport pole to be inserted
therethrough from the second end; a second hard plate having an opening
allowing the disk transport pole to be inserted therethrough from the
second end; a set of disks each having a central opening allowing the
disk transport pole to be inserted therethrough from the second end, the
set of disks being stacked and sandwiched between the first hard plate
and the second hard plate; a plurality of spacers each interleaved
between the first hard plate and the set of disks, between adjacent
disks, and between the set of disks and the second hard plate; a second
stopper detachably attached to the second end of the disk transport pole,
wherein the first hard plate, the set of disks, and the second hard
plate, with the plurality of spacers interleaved therebetween are held
between the first stopper and the second stopper; and a packaging
material that covers at least a portion around peripheries of the first
hard plate, the set of disks, and the second hard plate.
2. A disk package according to claim 1, wherein a distance between the
first stopper of the disk transport pole and the second stopper as
attached is slightly shorter than a total height of the first hard plate,
the set of disks, and the second hard plate with the plurality of spacers
interleaved therebetween as stacked.
3. A disk package according to claim 1, wherein two major surfaces of each
of the first hard plate and the second hard plate have a shape identical
with and dimensions equal to those of the disks; and wherein at least one
of the first hard plate and the second hard plate is thicker than each
disk.
4. A disk package according to claim 1, wherein the plurality of spacers
comprise a circular plate having an opening.
5. A disk package according to claim 1, wherein the packaging material
comprises a flexible plastic film.
6. A disk package according to claim 1, wherein the packaging material
comprises a cylindrical case having a predetermined rigidity.
7. A disk package according to claim 1, wherein the set of disks comprise
an optical disk recording medium.
8. A disk package according to claim 1, wherein the set of disks comprise
a magnetic disk recording medium.
9. A disk package according to claim 1, wherein the disk transport pole
comprises a columnar body having a first end and a second end, and the
first stopper formed monolithically at the first end, the second end
having an internal thread formed therein; and wherein the second stopper
has an external thread formed thereon, the external thread being
engageable with the internal thread of the second end of the columnar
body of the disk transport pole.
10. A disk package according to claim 1, wherein the disk transport pole
comprises a columnar body having a first end and a second end, and the
first stopper formed monolithically at the first end; and wherein the
openings of the first and second hard plate and the central openings of
the disks have a shape substantially identical with and dimensions
substantially equal to those in cross section of the columnar body.
11. A disk package comprising: a columnar disk transport pole having a
first end and a second end; a first hard plate having an opening allowing
the disk transport pole to be removably inserted therethrough; a second
hard plate having an opening allowing the disk transport pole to be
removably inserted therethrough; a set of disks each having a central
opening allowing the disk transport pole to be removably inserted
therethrough, the set of disks being stacked and sandwiched between the
first hard plate and the second hard plate; a plurality of spacers each
interleaved between adjacent disks; a first stopper attached to the first
end of the disk transport pole, a second stopper attached to the second
end of the disk transport pole, wherein the first hard plate, the set of
disks, and the second hard plate, with the plurality of spacers
interleaved therebetween are held between the first stopper and the
second stopper, and wherein the at least one of the first and second
stoppers is detachable; and a packaging material that covers at least a
portion around peripheries of the first hard plate, the set of disks, and
the second hard plate.
12. A disk package according to claim 11, further comprising: a spacer for
the first hard plate, provided between the first hard plate and the set
of disks; and a spacer for the second hard plate, provided between the
second hard plate and the set of disks.
13. A disk package according to claim 11, wherein two major surfaces of
each of the first hard plate and the second hard plate have a shape
identical with and dimensions equal to those of the disks; and wherein
the first and second hard plates each have a thick portion in a position,
on one of the two major surfaces opposite to the set of the disks,
corresponding to a position where the plurality of spacers are aligned
with each other.
14. A disk packaging method comprising: providing a first pole standing
upright on a base and attaching a second pole to an end of the first pole
to form a disk stacking pole; placing a first hard plate over the base of
the disk stacking pole by inserting the disk stacking pole through an
opening formed in the first hard plate; stacking a set of disks by
inserting the disk stacking pole having the first hard plate placed over
the base through an opening formed in each disk, while placing a
plurality of spacers each between adjacent disks; placing a second hard
plate over the set of disks stacked, by inserting the disk stacking pole
through an opening formed in the second hard plate; covering with a
packaging material at least a portion around peripheries of the first
hard plate, the set of disks, and the second hard plate; removing the
second pole from the first pole, and attaching a disk transport pole to
the end of the first pole, wherein the disk transport pole has a first
end and a second end, the first end having a first stopper, and the
second end being detachably attachable to the end of the first pole;
moving the first hard plate, the set of disks, and the second hard plate
with the plurality of spacers placed therebetween from the first pole to
the disk transport pole; removing the first pole from the disk transport
pole; and attaching a second stopper to the second end of the disk
transport pole to hold and fasten the first and second hard plate, the
set of disks, and the plurality of spacers together, between the first
stopper and the second stopper.
15. A disk packaging method according to claim 14, further comprising:
prior to placing the first hard plate, placing an underplate smaller than
the first hard plate over the base of the disk stacking pole by inserting
the disk stacking pole through an opening formed in the underplate, to
form a clearance between the base and the first hard plate.
16. A disk packaging method according to claim 14, further comprising:
after placing the first hard plate and before stacking the set of disks,
placing a spacer for the first plate over the first hard plate; and after
stacking the set of disks and before placing the second hard plate,
placing a spacer for the second plate over the set of disks stacked.
17. A disk packaging method according to claim 14, wherein the moving of
the first hard plate, the set of disks, and the second hard plate with
the plurality of spacers placed therebetween comprises turning upside
down the first hard plate, the set of disks, and the second hard plate
with the plurality of spacers placed therebetween, together with the
first pole and the disk transport pole.
18. A disk packaging method according to claim 14, wherein the attaching
of the second stopper comprises screwing an external thread formed on the
second stopper onto an internal thread formed in the second end of the
disk transport pole, to compress the plurality of spacers.
19. A disk packaging method according to claim 14, wherein the covering
with a packaging material comprises wrapping with a flexible plastic
film.
20. A disk packaging method according to claim 14, wherein the covering
with a packaging material comprises putting into a cylindrical case
having a predetermined rigidity.
Description
BACKGROUND OF THE INVENTION
[0001] This invention relates to packaging of a plurality of disks, and
more particularly to a disk package and a disk packaging method, which
offer improved handleability in transport and storage of disklike
recording media of various kinds, such as optical disks and magnetic
disks, by binding a plurality of stacked disks in compact packages.
[0002] Packaging of stacked disks in compact packages provides the
convenience in handling the disks, for example when the disks
manufactured in a factory are transported for shipment or stored in a
warehouse. Typically, the disks are stacked and put in a dedicated
cylindrical case (as disclosed in JP 2003-217182 A; see paragraph 0007,
FIG. 1), or the disks are stacked and wrapped in stretch film around the
peripheries of the stacked disks (as disclosed in JP 2000-289792 A; see
paragraph 0017-0018, FIG. 4).
[0003] However, the packaging method of JP 2003-217182 A is
disadvantageous in that a stack pole is employed as a stacking jig to
stack the disks and thus an extra step of moving the stacked disks from
the stack pole to a dedicated case is required in manufacture of disk
packages; moreover, the dedicated case would be costly, and the resulting
disk packages would adversely affect the transport efficiency.
[0004] The packaging method of JP 2000-289792 A may be relatively
advantageous in that film is wrapped around the peripheries of stacked
disks without removing the stack pole from the disk package (i.e., good
use is made of the stack pole), and work efficiency is improved; however,
the resulting disk packages disadvantageously would not be strong against
axial loads applied from directions perpendicular to the major surfaces
of the disks, and could be subject to interference of adjacent disks.
Further, disks to be packaged may be of such a type as having a structure
with no stack rib, in which case spacers have to be inserted between the
disks during stacking of the disks so as to prevent the adjacent disks
from rubbing against each other. This disadvantageously requires extra
steps in manufacture of a disk package, such as insertion of a support
column into a center hole of the stacked disks as a means of prevention
of undesirable dislocation of the spacers.
[0005] Thus, it would be desirable to provide a disk package and disk
packaging method, by which a number of stacked disks are transported in
packages capable of bearing axial loads applied from directions
perpendicular to the major surfaces of the disks, while a stacking jig
for use in manufacture of disk packages can be utilized. With this in
view, the present invention has been created.
[0006] Illustrative, non-limiting embodiments of the present invention
overcome the above disadvantages and other disadvantages not described
above. Also, the present invention is not required to overcome the
disadvantages described above, and an illustrative, non-limiting
embodiment of the present invention may not overcome any of the problems
described above.
SUMMARY OF THE INVENTION
[0007] It is an aspect of the present invention to provide a disk package
including: a disk transport pole having a first end and a second end,
which first end has a first stopper; a first hard plate; a second hard
plate; a set of disks; a plurality of spacers; a second stopper; and a
packaging material. The first hard plate has an opening allowing the disk
transport pole to be inserted therethrough from the second end. The
second hard plate has an opening allowing the disk transport pole to be
inserted therethrough from the second end. The set of disks each has a
central opening allowing the disk transport pole to be inserted
therethrough from the second end, and the set of disks is stacked and
sandwiched between the first hard plate and the second hard plate. The
plurality of spacers are each interleaved between the first hard plate
and the set of disks, between adjacent disks, and between the set of
disks and the second hard plate. The second stopper is detachably
attached to the second end of the disk transport pole. The first hard
plate, the set of disks, and the second hard plate, with the plurality of
spacers interleaved therebetween are held between the first stopper and
the second stopper. The packaging material covers at least a portion
around peripheries of the first hard plate, the set of disks, and the
second hard plate.
[0008] In this construction, the first stopper, the first hard plate, the
disks, the second hard plate and the second stopper may be arranged in
this sequence from the first end to the second end of the disk transport
pole. Thus, the set of disks stacked with the spacers interleaved
therebetween can be held between the first hard plate and the second hard
plate. Accordingly, even if loads are applied to the disks in the axial
directions of the disk transport pole, such loads can be received by the
first and second hard plates, and thus the potential for warp and
deformation of the disks can be eliminated. The first and second hard
plates may include plates with a rigidity higher than those of the disks.
[0009] In the disk package constructed as described above, a distance
between the first stopper of the disk transport pole and the second
stopper as attached may preferably but not necessarily be slightly
shorter than a total height of the first hard plate, the set of disks,
and the second hard plate with the plurality of spacers interleaved
therebetween as stacked. Two major surfaces of each of the first hard
plate and the second hard plate may preferably but not necessarily have a
shape identical with and dimensions equal to those of the disks. At least
one of the first hard plate and the second hard plate may preferably but
not necessarily be thicker than each disk. The plurality of spacers may
preferably but not necessarily include a circular plate having an
opening. The packaging material may preferably but not necessarily
include a flexible plastic film, or a cylindrical case having a
predetermined rigidity. The set of disks may include an optical disk
recording medium or a magnetic disk recording medium.
[0010] The disk transport pole may preferably but not necessarily include
a columnar body having a first end and a second end, with the first
stopper formed monolithically at the first end. Moreover, preferably but
not necessarily, the second end may have an internal thread formed
therein, and the second stopper may have an external thread formed
thereon, which external thread is engageable with the internal thread of
the second end of the columnar body of the disk transport pole.
Alternatively or additionally, the openings of the first and second hard
plate and the central openings of the disks may have a shape
substantially identical with and dimensions substantially equal to those
in cross section of the columnar body.
[0011] In another aspect of the present invention, there is provided a
disk package including a columnar disk transport pole having a first end
and a second end, a first hard plate, a second hard plate, a set of
disks, a plurality of spacers, a first stopper, a second stopper and a
packaging material. The first hard plate has an opening allowing the disk
transport pole to be removably inserted therethrough. The second hard
plate has an opening allowing the disk transport pole to be removably
inserted therethrough. The set of disks each having a central opening
allowing the disk transport pole to be removably inserted therethrough
are stacked and sandwiched between the first hard plate and the second
hard plate. The plurality of spacers are each interleaved between
adjacent disks. The first stopper is attached to the first end of the
disk transport pole, the second stopper is attached to the second end of
the disk transport pole. The first hard plate, the set of disks, and the
second hard plate, with the plurality of spacers interleaved therebetween
are held between the first stopper and the second stopper. The at least
one of the first and second stoppers is detachable. The packaging
material covers at least a portion around peripheries of the first hard
plate, the set of disks, and the second hard plate.
[0012] Preferably but not necessarily, the disk package of this
construction may further include: a spacer for the first hard plate,
provided between the first hard plate and the set of disks; and a spacer
for the second hard plate, provided between the second hard plate and the
set of disks. Similarly, two major surfaces of each of the first hard
plate and the second hard plate may have a shape identical with and
dimensions equal to those of the disks, and the first and second hard
plates may each have a thick portion in a position, on one of the two
major surfaces opposite to the set of the disks, corresponding to a
position where the plurality of spacers are aligned with each other. In
this construction, the thick portion may serve as an integrally formed
spacer between the first hard plate and the set of disks or between the
second hard plate and the set of disks.
[0013] In yet another aspect of the present invention, there is provided a
disk packaging method, which includes: providing a first pole standing
upright on a base and attaching a second pole to an end of the first pole
to form a disk stacking pole; placing a first hard plate over the base of
the disk stacking pole by inserting the disk stacking pole through an
opening formed in the first hard plate; stacking a set of disks by
inserting the disk stacking pole having the first hard plate placed over
the base through an opening formed in each disk, while placing a
plurality of spacers each between adjacent disks; placing a second hard
plate over the set of disks stacked, by inserting the disk stacking pole
through an opening formed in the second hard plate; covering with a
packaging material at least a portion around peripheries of the first
hard plate, the set of disks, and the second hard plate; removing the
second pole from the first pole, and attaching a disk transport pole to
the end of the first pole, wherein the disk transport pole has a first
end and a second end, the first end having a first stopper, and the
second end being detachably attachable to the end of the first pole;
moving the first hard plate, the set of disks, and the second hard plate
with the plurality of spacers placed therebetween from the first pole to
the disk transport pole; removing the first pole from the disk transport
pole; and attaching a second stopper to the second end of the disk
transport pole to hold and fasten the first and second hard plate, the
set of disks, and the plurality of spacers together, between the first
stopper and the second stopper.
[0014] In this process arrangement, the first hard plate, the disks and
the second hard plate as stacked on the disk stacking pole can be moved
to the disk transport pole, and these first hard plate, disks and second
hard plate can be held and fastened between the first stopper and the
second stopper. Accordingly, even if loads are applied to the disks in
the axial directions of the disk transport pole, such loads can be
received by the first and second hard plates, and thus the potential for
warp and deformation of the disks can be eliminated.
[0015] Preferably but not necessarily, the disk packaging method as
described above may further includes: prior to placing the first hard
plate, placing an underplate smaller than the first hard plate over the
base of the disk stacking pole by inserting the disk stacking pole
through an opening formed in the underplate, to form a clearance between
the base and the first hard plate. Alternatively, or additionally, the
disk packaging method may further includes: after placing the first hard
plate and before stacking the set of disks, placing a spacer for the
first plate over the first hard plate; and after stacking the set of
disks and before placing the second hard plate, placing a spacer for the
second plate over the set of disks stacked. Alternatively and
additionally, the moving of the first hard plate, the set of disks, and
the second hard plate with the plurality of spacers placed therebetween
may include turning upside down the first hard plate, the set of disks,
and the second hard plate with the plurality of spacers placed
therebetween, together with the first pole and the disk transport pole.
Alternatively or additionally, the attaching of the second stopper may
include screwing an external thread formed on the second stopper onto an
internal thread formed in the second end of the disk transport pole, to
compress the plurality of spacers. Alternatively or additionally, the
covering with a packaging material may include wrapping with a flexible
plastic film or putting into a cylindrical case having a predetermined
rigidity.
[0016] According to the several aspects of the present invention as
described above, a number of stacked disks can be transported in packages
capable of bearing axial loads applied from directions perpendicular to
the major surfaces of the disks, while a stacking jig for use in
manufacture of disk packages can be utilized, so that work efficiency can
be improved.
BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The above aspects, other advantages and further features of the
present invention will become more apparent by describing in detail
illustrative, non-limiting embodiments thereof with reference to the
accompanying drawings, in which:
[0018] FIG. 1 is a perspective view of a disk package according to an
exemplary embodiment of the present invention;
[0019] FIG. 2 is a cross-sectional view taken along line II-II of FIG. 1;
[0020] FIG. 3 is a perspective view for illustrating the step of
assembling a disk stacking pole;
[0021] FIG. 4 is a perspective view for illustrating the step of
sequentially inserting a hard plate, disks and other components into the
disk stacking pole;
[0022] FIG. 5 is a perspective view for illustrating the step of stacking
the disks using the disk stacking pole;
[0023] FIG. 6 is a perspective view for illustrating the step of wrapping
peripheries of the stacked disks;
[0024] FIG. 7 is a perspective view for illustrating the step of replacing
a second pole with a disk transport pole;
[0025] FIG. 8 is a perspective view for illustrating the step of attaching
the disk transport pole to a first pole;
[0026] FIG. 9 is a perspective view for illustrating the step of moving
first and second hard plates, disks and other components as wrapped to
the disk transport pole;
[0027] FIG. 10 is a perspective view for illustrating the steps of
removing the disk transport pole from the first pole and attaching a
second stopper instead, while the stacked components with the disk
transport pole are turned upside down; and
[0028] FIG. 11 is a perspective view for illustrating the step of turning
the disk package upside down.
DETAILED DESCRIPTION OF THE EXEMPLARY EMBODIMENTS
[0029] A detailed description will be given of exemplary embodiments of
the present invention with reference made to the drawings where
appropriate.
[0030] In one embodiment as shown in FIGS. 1 and 2, a disk package 1
includes a disk transport pole 10, a first hard plate 20, a set of disks
30, a second hard plate 40, a plurality of spacers 50, and a wrapping
film (packaging material) 60.
[0031] The disk transport pole 10 includes a pole body 10A which is a long
slender column made of metal or other materials. The pole body (columnar
body) 10A has a first end and a second end, whereas monolithically formed
at the first end (upper end in FIG. 2) is a substantially disklike first
stopper 10B, and the second end (lower end in FIG. 2) has an internal
thread 10D formed therein. A second stopper 10C is detachably attached to
the second end of the pole body 10A with an external thread 10E formed on
the second stopper 10C screwed in the internal thread 10D of the second
end of the pole body 10A. As shown in FIG. 10, the length L of the disk
transport pole 10 (as measured by a distance of the pole body 10A between
the first stopper 10B and the second stopper 10C as attached) is slightly
shorter than the total height of the first hard plate 20, the set of
disks 30, the second hard plate 40 with the plurality of spacers 50
interleaved therebetween (see also FIG. 4) as stacked. Therefore, as will
be described later in detail, when the second stopper 10C is screwed in
and attached to the pole body 10A, the first hard plate 20, the set of
disks 30, the second hard plate 40 with the plurality of spacers 50
interleaved therebetween are held vertically (i.e., in its axial
directions) and fastened between the first stopper 10B and the second
stopper 10C. As a result, the first hard plate 20, the set of disks 30,
the second hard plate 40 with the plurality of spacers 50 interleaved
therebetween are firmly fastened so that the plurality of spacers are
compressed to some extent.
[0032] In this embodiment, the first hard plate 20 is a disklike member
formed of a material having a sufficient rigidity, such as an aluminum
alloy, and a steel material, and the first hard plate 20 is thicker than
each disk 30 to thereby enhance the rigidity. In the center of the first
hard plate 20 is formed a round opening, that is, an opening 20A, of
which a diameter is substantially equal to an outer diameter (diameter in
cross section) of the pole body 10A. Further, in this embodiment, an
outer diameter of this disklike first hard plate 20 is substantially the
same as that of each disk 30. The second hard plate 40 is provided in the
present embodiment as having the same shape and dimensions as the first
hard plate 20. The first and second hard plates 20, 40 are provided at
both (top and bottom) sides of the resulting disk package 1 adjacent to
the first and second ends of the pole body 10A and sandwich the set of
stacked disks 30 from the top and bottom sides. Accordingly, the first
and second hard plates 20, 40 serve to receive the loads, which would be
applied in axial directions (as indicated by arrows F, F' in FIG. 2)
during transportation of the disk package 1, thereby preventing
interference of adjacent disks 30.
[0033] Each disk 30 is, for example, configured as a recording medium such
as an optical disk, and has a round opening 30A formed in the center of
its major surfaces. The diameter of the opening 30A is substantially
equal to the outer diameter (diameter in cross section) of the pole body
10A. The set of disks 30 are stacked with the plurality of spacers 50
interleaved therebetween with the pole body 10A inserted through the
opening 30A.
[0034] The plurality of spacers 50, in this embodiment, include a circular
plate having an opening 50A which is formed of a plastic material or the
like. The diameter of the opening 50A is substantially equal to the outer
diameter (diameter in cross section) of the pole body 10A. Further, in
this embodiment, an outer diameter of these circular spacers 50 is one
third to one fourth as large as that of each disk 30. Each spacer 50 is
interleaved between the first hard plate 20 and the set of disks 30,
between adjacent disks 30, and between the set of disks 30 and the second
hard plate 40. Accordingly, the plurality of spacers 50 serve to prevent
interference between the first hard plate 20 and the set of disks 30,
between adjacent disks 30, and between the set of disks 30 and the second
hard plate 40, during transportation of the disk package 1 or on other
occasions.
[0035] The wrapping film 60 is made of a flexible plastic film, and is
wrapped around peripheries of the first hard plate 20, the set of disks
30 and the second hard plate 40. Accordingly, the wrapping film 60 serves
to prevent the disks 30 from being nicked during transportation of the
disk package 1 or on other occasions.
[0036] Next a description will be given of a disk packaging method for
packaging a plurality of disks 30 according to one exemplary embodiment.
[0037] First, as shown in FIG. 3, an underplate 72 shaped like an annular
plate is placed on a disklike base 71 by inserting a first pole 73A
standing upright on the base 71 through an opening formed in the
underplate 72, and then an internal thread (not shown but similar to an
internal thread 10D of disk transport pole 10; see FIG. 10) formed at a
lower end (in FIG. 3) of a second pole 73B is screwed on an external
thread 73C formed at an upper end (in FIG. 3) of the first pole 73A, with
the result that a disk stacking pole 70 is assembled. Hereupon, the upper
end of the first pole 73A is referred to simply as "an end of the first
pole" in defining the present invention as claimed. The underplate 72 is
provided to form a clearance between the base 71 and a first hard plate
20 that is next to be placed on the base 71, and this clearance is
designed to allow fingers of an operator to come under the first hard
plate 20 so as to facilitate handling of first and second hard plates 20,
40 and a set of disks 30 as stacked and wrapped when the operator is to
lift them from the first pole 73A toward a disk transport pole 10 at a
later stage that will be described below.
[0038] Next, as shown in FIG. 4, the disk stacking pole 70 is inserted
into an opening 20A (see FIG. 2) of the first hard plate 20, openings 50A
of the spacers 50, and openings 30A of the disks 30 in a predetermined
sequence, from the upper end of the disk stacking pole 70. Eventually, as
shown in FIG. 5, a set of disks 30 are stacked with the spacers 50
interleaved therebetween, on the disk stacking pole 70, and a second hard
plate 20 is placed over the set of stacked disks 30 by inserting the disk
stacking pole 70 through an opening 40A formed in the second hard plate
20.
[0039] Subsequently, as shown in FIG. 6, the peripheries of the first and
second hard plates 20, 40, and the set of disks 30 are wrapped with a
wrapping film 60.
[0040] Then, the second pole 73B is detached from the first pole 73A and
removed from the disk stacking pole 70, as shown in FIG. 7, and a disk
transport pole 10 is attached to the first pole 73A by screwing an
internal thread 10D (see FIG. 2) formed in a lower end (second end) of
the disk transport pole 10 onto an external thread 73C (see FIG. 7) of
the first pole 73A, as shown in FIG. 8. Next, as shown in FIG. 9, the
first and second hard plates 20, 40 and the set of disks 30 are lifted
and moved from the first pole 73A to the disk transport pole 10. Then, as
shown in FIG. 10, the disk package 1 is turned upside down, the first
pole 73A is removed from the disk transport pole 10, and a second stopper
10C is attached to an upper end (second end) of the disk transport pole
10, whereby the first hard plate 20, the set of disks 30 and the second
hard plate 40 with the plurality of spacers 50 interleaved therebetween
are held in vertical (axial) directions and fastened between the first
stopper 10B and the second stopper 10C. Finally, as shown in FIG. 11, the
disk package 1 is turned upside down again and the process comes to an
end.
[0041] According to the embodiments as described above, the first stopper
10B, the first hard plate 20, the set of disks 30, the second hard plate
40, and the second stopper 10C are arranged in this sequence from the
first end to the second end of the disk transport pole 10, and thus a
stack of disks 30 stacked with spacers 50 interleaved between adjacent
disks 30 can be held from both sides between the first hard plate 20 and
the second hard plate 40. This construction allows the first and second
hard plates 20, 40 to receive the axial loads that would be applied to
the disk package 1 in directions (indicated by arrows F, F' of FIG. 2) of
the axis of the disk transport pole 10, thus minimize the possibilities
of warping and deforming the disks 30.
[0042] Therefore, according to the above-described embodiments, when a
plurality of disks 30 are separated into sets each including a
predetermined number of disks 30 and each set of disks 30 are stacked to
form a package and transported in a disk package 1, thanks to the first
and second hard plates 20, 40, the disk package 1 can bear axial loads
applied from directions perpendicular to the major surfaces of the disks
30, while a stacking jig (base 71, disk stacking pole 70, etc.) used to
manufacture the disk package 1 can be utilized, whereby the work
efficiency can be improved.
[0043] It is contemplated that numerous modifications may be made to the
exemplary embodiments of the invention without departing from the spirit
and scope of the embodiments of the present invention as defined in the
following claims.
[0044] For example, of the two stoppers 10B, 10C for the disk transport
pole 10, the second stopper 10C alone is configured as a detachable
member in the embodiments described above, but the present invention is
not limited to these exemplary embodiments; the first stopper 10C may
alternatively be detachably attached to the disk transport pole 10 rather
than monolithically formed at the first end of the disk transport pole
10.
[0045] Notwithstanding the packaging material is exemplified by the
wrapping film 60 in the above embodiments, the present invention is not
limited thereto; rather, the packaging material may include a cylindrical
case having a predetermined rigidity.
[0046] Moreover, the second hard plate 40 is described as a member having
the same shape and dimensions as the first hard plate 20; however, the
second hard plate 40 may be configured otherwise as long as the plate 40
can exert a desired rigidity that is sufficient to protect the disks 30
from the axial loads. The spacers 50 are provided not only between
adjacent disks 30 but also between the first hard plate 20 and the set of
disks 30 and between the set of disks 30 and the second hard plate 40 in
the exemplary embodiments described above; the functions of spacers 50
provided between the first hard plate 20 and the set of disks 30 and
between the set of disks 30 and the second hard plate 40 may be
substituted for example by a specific setup of the first and second hard
plates 20, 40 which each have a thick portion in a position, on one of
the two major surfaces opposite to the set of the disks 30, corresponding
to a position where the plurality of spacers 50 are aligned with each
other. This makes it possible to omit one or two steps of placing a
spacer, advantageously reducing the total number of steps for making the
disk package. Although the first and second hard plates 20, 40 are
adapted to be thicker than each disk 30 in view of a desired rigidity in
the above-described embodiments, any thinner hard plates having
sufficient rigidity may be adopted as at least one of the first and
second hard plates 20, 40.
* * * * *