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| United States Patent Application |
20060207215
|
| Kind Code
|
A1
|
|
Bruno; Stephen M.
|
September 21, 2006
|
Retractable brace
Abstract
One embodiment is a retractable brace comprising a telescoping support
including a first tube and a second tube, wherein the first tube includes
a plurality of adjustment holes; a foot plate coupled to a first end of
the telescoping support; and a bracket coupled to a second end of the
telescoping portion, the bracket including a plurality pin holes that
align with the plurality of attachment holes in the telescoping support
of the retractable brace. The bracket includes in one embodiment an
attachment member; a plurality of wings coupled to the attachment member;
and at least two pin holes in each of the plurality of wings for securing
the bracket to the retractable brace such that the bracket is prevented
from pivoting when two pins are place through the two pin holes in each
of the plurality of wings and through corresponding holes in the
retractable brace.
| Inventors: |
Bruno; Stephen M.; (Atascadero, CA)
|
| Correspondence Address:
|
SINSHEIMER JUHNKE LEBENS & MCIVOR, LLP
1010 PEACH STREET
P.O. BOX 31
SAN LUIS OBISPO
CA
93406
US
|
| Serial No.:
|
081903 |
| Series Code:
|
11
|
| Filed:
|
March 15, 2005 |
| Current U.S. Class: |
52/745.12; 52/127.2 |
| Class at Publication: |
052/745.12; 052/127.2 |
| International Class: |
E04G 21/26 20060101 E04G021/26; E04B 1/00 20060101 E04B001/00 |
Claims
1. A method of bracing a form comprising: attaching a bracket that is
pivotally attached to a first end of a retractable brace to a first
surface on the form, the form positioned at a first location; attaching a
second end of the retractable brace to a second surface; detaching the
second end of the brace from the second surface; and retracting a
telescoping portion of the retractable brace while the bracket is still
attached to the first surface on the form such that the retractable brace
is shorter than a distance on the form from the bracket to a bottom of
the form.
2. The method of bracing a form of claim 1 further comprising moving the
form to a second location without removing the bracket from the form.
3. The method of bracing a form of claim 1 further comprising securing the
second end of the retractable brace to the form.
4. The method of bracing a form of claim 1 further comprising removing the
bracket from the retractable brace without detaching the bracket from the
form.
5. The method of bracing a form of claim 1 further comprising securing the
bracket to the retractable brace at two pivot points such that an end of
the brace opposite the bracket is suspended in air while the bracket is
attached to the form.
6. The method of bracing a form of claim 6 wherein the brace is suspended
in a substantially horizontal position.
7. A retractable brace comprising: a telescoping support including a first
tube and a second tube, wherein the first tube includes a plurality of
adjustment holes; a foot plate coupled to a first end of the telescoping
support; and a bracket coupled to a second end of the telescoping
portion, the bracket including a plurality pin holes that align with the
plurality of attachment holes in the telescoping support of the
retractable brace.
8. The retractable brace of claim 7 further comprising an adjustment
support coupled between the telescoping support and the foot plate, the
adjustment support adapted to cause relative axial motion between the
telescoping portion and the foot plate.
9. The retractable brace of claim 6 wherein the bracket comprises: an
attachment member; a plurality of wings coupled to the attachment member;
and at least two pin holes in each of the plurality of wings for securing
the bracket to the retractable brace such that the bracket is prevented
from pivoting when two pins are place through the two pin holes in each
of the plurality of wings and through corresponding holes in the
retractable brace.
10. The retractable brace of claim 9 wherein the attachment member further
comprises a front face and a side face.
11. The retractable brace of claim 8 wherein the telescoping portion is
made from at least 1/16 inch steel.
12. A bracket for a retractable brace comprising: an attachment member; a
plurality of wings coupled to the attachment member; and at least two pin
holes in each of the plurality of wings for securing the bracket to the
retractable brace such that the bracket is prevented from pivoting when
two pins are place through the two pin holes in each of the plurality of
wings and through corresponding holes in the retractable brace.
13. The bracket of claim 9 wherein the attachment member further comprises
a front face and a side face.
14. The bracket of claim 10 further comprising at least one hole in the
attachment member.
15. A method of bracing a form used in pouring cement structures
comprising: placing the form at a first location; attaching a bracket
that is pivotally attached to a first end of a retractable brace to a
first surface on the form; forming a first concrete structure adjacent to
the form; and moving the form to a second location without removing the
bracket from the form; and forming a second concrete structure adjacent
to the form.
16. The method of bracing a form used in pouring cement structures of
claim 15 further comprising retracting a telescoping portion of the
retractable brace while the bracket is still attached to the first
surface on the form such that the retractable brace is shorter than a
distance on the form from the bracket to a bottom of the form.
17. The method of bracing a form used in pouring cement structures of
claim 15 further comprising attaching a second end of the retractable
brace to a second surface.
18. The method of bracing a form used in pouring cement structures of
claim 15 further comprising securing a second end of the retractable
brace to the form.
19. The method of bracing a form used in pouring cement structures of
claim 15 further comprising removing the bracket from the retractable
brace without detaching the bracket from the form.
20. The method of bracing a form used in pouring cement structures of
claim 15 further comprising securing the bracket to the retractable brace
at two pivot points such that an end of the brace opposite the bracket is
suspended in air while the bracket is attached to the form.
21. The method of bracing a form used in pouring cement structures of
claim 20 wherein the retractable brace is suspended in a substantially
horizontal position.
Description
BACKGROUND OF THE INVENTION
[0001] 1. Field of the Invention
[0002] The present invention relates to braces used in construction. More
specifically, the present invention relates to retractable braces. Even
more specifically, the present invention relates to retractable braces
used with wall forms.
[0003] 2. Discussion of the Related Art
[0004] When forming large concrete walls or other concrete structures,
structure forms made from, for example, wood, steel, aluminum or any
combination thereof, are used to create a barrier for which concrete is
poured into to form the structure. The structure forms are used when
forming the concrete structure (for example, a wall, a beam or a column)
and are then stripped down and moved to another location where another
concrete structure will be formed. The structure forms can be very large
and heavy and thus require sturdy braces to hold them up. In many
instances, large wooden braces are made to hold the wooden walls in place
while the concrete is being poured. The wooden braces have weak points at
cleats and turnbuckle attachments, making them undesirable. Additionally,
the wooden braces are very heavy, are not adjustable, and must be
completely removed from the wooden wall forms every time the wooden wall
form needs to be moved. Further, the wooden braces tend to get in the way
of workers and can not be moved without completely removing them from the
wooden wall form. In many cases the wooden braces are very large
4.times.6 pieces of wood. For example, the 4.times.6 wooden braces are
laminated wood beams with a plywood cleat attachment at a top of the wood
beam. The plywood cleat attachment has proven to be a weak point in
supporting the structure form. Continually lifting, weather moving,
installing or uninstalling the heavy and awkward wooden braces cut down
on production and has been known to cause back and groin injures.
Additionally, on many job sites there is little room for storage of the
large wooden braces. Thus, the large wooden braces are continually in the
way or continually being moved when not installed during a cement pour.
The continually moving of the wooden braces is very labor intensive,
tying up both men and forklifts.
SUMMARY OF THE INVENTION
[0005] In one embodiment, the invention can be characterized as a method
of bracing a form comprising attaching a bracket that is pivotally
attached to a first end of a retractable brace to a first surface on the
form, the form positioned at a first location; attaching a second end of
the retractable brace to a second surface; detaching the second end of
the brace from the second surface; and retracting a telescoping portion
of the retractable brace while the bracket is still attached to the first
surface on the form such that the retractable brace is shorter than a
distance on the form from the bracket to a bottom of the form.
[0006] In another embodiment, the invention can be characterized as a
retractable brace comprising a telescoping support including a first tube
and a second tube, wherein the first tube includes a plurality of
adjustment holes; a foot plate coupled to a first end of the telescoping
support; and a bracket coupled to a second end of the telescoping
portion, the bracket including a plurality pin holes that align with the
plurality of attachment holes in the telescoping support of the
retractable brace.
[0007] In a subsequent embodiment the invention includes a bracket for a
retractable brace comprising an attachment member; a plurality of wings
coupled to the attachment member; and at least two pin holes in each of
the plurality of wings for securing the bracket to the retractable brace
such that the bracket is prevented from pivoting when two pins are place
through the two pin holes in each of the plurality of wings and through
corresponding holes in the retractable brace.
[0008] In yet another embodiment, the invention can be characterized as a
method of bracing a form used in pouring cement structures comprising
placing the form at a first location; attaching a bracket that is
pivotally attached to a first end of a retractable brace to a first
surface on the form; forming a first concrete structure adjacent to the
form; and moving the form to a second location without removing the
bracket from the form; and forming a second concrete structure adjacent
to the form.
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] The above and other aspects, features and advantages of the present
invention will be more apparent from the following more particular
description thereof, presented in conjunction with the following
drawings, wherein:
[0010] FIG. 1 is a three dimensional diagram illustrating a retractable
brace in accordance with one embodiment;
[0011] FIG. 2 is an exploded view illustrating the retractable brace of
FIG. 1 in accordance with one embodiment
[0012] FIG. 3 is a three dimensional diagram illustrating a bracket of the
retractable brace shown in FIG. 1 in accordance with one embodiment;
[0013] FIG. 4 is a three dimensional diagram illustrating the bracket
shown in FIG. 3 in an alternate pivot position in accordance with one
embodiment;
[0014] FIG. 5 is a three dimensional diagram illustrating the bracket
shown in FIG. 3 secured with two pins in accordance with one embodiment;
[0015] FIG. 6 is a three dimensional diagram illustrating a swivel
adjustment of the retractable brace shown in FIG. 1 in accordance with
one embodiment;
[0016] FIG. 7 is a three dimensional diagram illustrating an adjustment
pin in accordance with one embodiment;
[0017] FIG. 8 is a three dimensional diagram illustrating the retractable
brace of FIG. 1 supporting a wall form in accordance with one embodiment;
[0018] FIG. 9 is a three dimensional diagram illustrating the retractable
brace of FIG. 1 attached to a wall form in accordance with another
embodiment;
[0019] FIG. 10 is a three dimensional diagram illustrating the retractable
brace of FIG. 1 attached to a wall form in accordance with yet another
embodiment;
[0020] FIG. 11 is a flow diagram illustrating a method of securing a
retractable brace to a wall form in accordance with one embodiment; and
[0021] FIG. 12 is a flow diagram illustrating a method of bracing a wall
form for a concrete wall in accordance with one embodiment.
[0022] Corresponding reference characters indicate corresponding
components throughout the several views of the drawings. Skilled artisans
will appreciate that elements in the figures are illustrated for
simplicity and clarity and have not necessarily been drawn to scale. For
example, the dimensions, sizing, and/or relative placement of some of the
elements in the figures may be exaggerated relative to other elements to
help to improve understanding of various embodiments of the present
invention. Also, common but well-understood elements that are useful or
necessary in a commercially feasible embodiment are often not depicted in
order to facilitate a less obstructed view of these various embodiments
of the present invention. It will also be understood that the terms and
expressions used herein have the ordinary meaning as is usually accorded
to such terms and expressions by those skilled in the corresponding
respective areas of inquiry and study except where other specific
meanings have otherwise been set forth herein.
DETAILED DESCRIPTION
[0023] The following description is not to be taken in a limiting sense,
but is made merely for the purpose of describing the general principles
of the invention. The scope of the invention should be determined with
reference to the claims. The present embodiments address the problems
described in the background while also addressing other additional
problems as will be seen from the following detailed description.
[0024] Referring to FIG. 1 a three dimensional diagram is shown
illustrating a retractable brace 100 in accordance with one embodiment.
FIG. 2 shows an exploded view of the retractable brace 100 of FIG. 1. As
shown, the retractable brace 100 includes a telescoping portion that
includes a first tube 104 and a second tube 106, a bracket 108, a foot
plate 110, a swivel 111, a first bracket hole 112, a second bracket hole
114, an adjustment pin 116, and a first bracket pin 118.
[0025] The telescoping portion is pivotally coupled to the bracket 108 and
is welded to the swivel 111. The telescoping portion is pivotally
attached to the bracket 108 by placing the first bracket pin 118 through
the first bracket hole 112 and a hole (not shown) through the first tube
of the telescoping portion of the retractable brace. The swivel 111 is
also welded to the foot plate 110 in the embodiment shown. The
telescoping portion includes the first tube 104 and the second tube 106.
The first tube 104 fits into the second tube 106. The first tube 104
includes a plurality of holes 117 that align with at least one hole (not
shown) in the second tube 106. Alternatively, the second tube 106
includes the plurality of holes that are used to adjust the length of the
telescoping portion. The adjustment pin 116 fits through the hole in the
second tube 106 and one of the plurality of holes 117 in the first tube
104 to fix the length of the telescoping portion. In one embodiment, the
plurality of holes 117 in the first tube 104 are spaced one inch apart.
This allows for great versatility in the length of the retractable brace
100.
[0026] The first tube 104 of the telescoping portion of the retractable
brace is made from 1/8 inch steel and the second tube 106 is made from
1/16 inch steel in accordance with one embodiment. This provides for a
very strong retractable brace that will not give way under a large amount
of force. Alternatively, the thickness of steel used for the telescoping
portion of the retractable brace can be increased or decreased depending
upon the necessary strength needed for different applications. The
plurality of holes 117 in the first tube 104 allow the telescoping
portion to be secured in length while also being able to extend from a
length X to approximately a length of 2X. In one embodiment, the
retractable brace extends from approximately 4 feet in length to 8 feet
in length when fully extended. Alternatively, the retractable brace
extends from approximately 8 feet in length to 16 feet in length when
fully extended. A large brace that extends up to, for example, 16 feet in
length is very useful when supporting and aligning large wooden wall
forms for concrete structures.
[0027] In one embodiment, the retractable brace extends to any length
between 4 feet and 7 feet 6 inches long while having at least 6 inches of
an overlapping portion of the first tube 104 and the second tube 106. In
this embodiment, both of the first tube 104 and the second tube 106 are 4
feet in length. The overlapping portion provides for added stability when
the telescoping portion is fully extended. In other embodiment, the
overlapping portion of the first tube 104 and the second tube 106 is, for
example, 1 foot in length. It should be understood that the overlapping
portion of the first tube and the second tube can vary in distance,
however, having a longer extension range is advantageous so long as the
stability of the retractable brace is not compromised.
[0028] The swivel 111 includes a first threaded support attached to the
telescoping portion of the retractable brace 100 and a second threaded
support coupled to the foot plate. The swivel 111 also includes an
adjustment member coupled to both the first winding and the second
winding. Rotating the adjustment member causes relative motion between
the telescoping portion of the retractable brace 100 and the foot plate
110. This allows for very fine adjustment in the length of the
retractable brace 100. The swivel 111 is described and shown in greater
detail herein below with reference to FIG. 6.
[0029] The bracket 108 is attached to the first tube 104 at a pivot point.
The bracket 108, described in greater detail herein in reference to FIGS.
3-5 below, is used to attach the retractable brace 100 to a surface, for
example, a wooden wall form. The bracket pin 118 is placed through either
of a first bracket hole or a second bracket hole to create the pivot
point. Additionally, a second bracket pin (shown in FIG. 5) can
optionally be placed through the unused bracket hole such that the
bracket 108 is attached to the first tube 104 without any pivotal motion.
This feature is described in greater detail herein with reference to
FIGS. 5 and 8.
[0030] The retractable brace 100 has many different uses due to the
adjustability of the entire brace. However, one preferred use is the
support of wooden wall forms used to build concrete walls. The following
description throughout the application will be described in terms of a
wooden wall form, however, it should be understood that the wooden wall
form is but one example of a form that can be used with the retractable
brace 100 described herein. The wooden wall form is but one example of a
form that is used to build a concrete structure. The form may be made
from, for example, wood, aluminum, steel, fiberglass and any combination
thereof. Additionally, the form can be used for building, for example,
walls, beams, or columns. Returning to the specific example, wooden wall
forms can be very large and thus, need large strong braces to secure them
in place. Many of the wooden wall forms used to build concrete walls are
so large and heavy that they require cranes to move the wooden wall forms
from one location to another. One or more of the retractable braces 100
are used to align and support the wooden wall form once it has been place
in a desired location. Prior braces used at construction sites include
huge 4.times.6 wooden braces. These braces are very heavy and large.
Additionally, the length of the brace is not adjustable without cutting
the wooden brace; therefore the wooden braces are not very versatile. In
contrast, the retractable brace 100 can be used in place of the 4.times.6
wooden braces. In one embodiment, the retractable brace 100 is attached
to a wooden wall form at a first location. The wooden wall form is used
as a barrier to pour a concrete structure, for example, a concrete wall.
After the concrete wall is formed the wooden wall form is moved to a
second location without detaching the bracket 108 (and preferably the
entire retractable brace 100) from the wooden wall form. Leaving the
entire retractable brace 100 secured to the wooden wall form is the most
efficient method in many embodiments. A second concrete structure can
then be formed. In contrast, prior wooden braces would have to be removed
after each concrete wall was formed so that the wooden wall form could be
moved. This created additional work and was very time consuming in
contrast to the retractable brace 100 described herein. Additional
processes for using the retractable brace 100 with wall forms are
described herein below with reference to FIGS. 10 and 11.
[0031] In one embodiment, the wall form is constructed off site where
there is often much more available space as compared to the construction
site. The retractable braces can be secured to the wall form off site and
then the wall form and attached braces are shipped to the construction
site. As described, the wall form can then be moved for multiple cement
pours at multiple locations without ever having to remove the retractable
braces from the wall form. Again, this saves a great amount of time and
effort as compared to the normal wooden braces.
[0032] Referring to FIG. 3 a perspective diagram is shown illustrating the
bracket 108 of the retractable brace shown in FIG. 1 in accordance with
one embodiment. FIG. 4 is a perspective diagram illustrating the bracket
108 of FIG. 3 in an alterative pivotal position. The bracket 108 includes
the first attachment hole 112 in a front face of the bracket 108. The
bracket 108 also includes the second attachment hole 114 in a side face
of the bracket 108. A first wing 206 and a second wing 208 are attached
to the front face. The first wing 206 and the second wing 208 each have
two holes that act as pivot point when used in conjunction with either
the first bracket pin 118 or a second bracket pin 120 (shown in FIG. 5).
[0033] The first wing 206 and the second wing 208 are welded to the front
face. The front face includes the first attachment hole 112 and the side
face includes the second attachment hole 114. The first attachment hole
112 and the second attachment hole 114 are used to secure (for example,
with a nail or screw) the bracket 108 to a surface (for example, a wooden
wall form, a wooden beam, a concrete wall, etc.). In other embodiments,
the bracket 108 includes only one attachment hole on either the front
face or the side face. Alternatively, more than two attachment holes are
used in the bracket, for example, four or more attachment holes and are
placed in any combination on the front face and the side face. This
allows for versatility in attaching the bracket 108 to a surface.
[0034] In normal operation the bracket 108 is pivotally attached to the
first tube 104 of the telescoping portion of the retractable brace 100.
The bracket 108 is attached through either of the two holes in the first
wing 206 and the second wing 208. The bracket 108 is pivotally attached
to the first tube 104 when only the first bracket pin 118 is used to
secure the bracket 108 to the first tube 104. In one embodiment the
bracket 108 is attached to the first tube through both holes such that
any pivotal motion is prevented (described and shown in greater detail
herein with reference to FIG. 5).
[0035] In one embodiment, the two holes in the first wing 206 and the
second wing 208 are positioned a sufficient distance away from the front
face of the bracket 108 such that the telescoping portion can rotate
between at least two vertical positions (i.e., straight up and straight
down).
[0036] Referring to FIG. 5 a diagram is shown illustrating the bracket of
FIG. 3 secured with two pins in accordance with one embodiment. Shown is
the bracket 108, the first tube 104, the second tube 106, the first
attachment hole 112, the second attachment hole 114, the first bracket
pin 118 and a second bracket pin 120.
[0037] The first bracket pin 118 and the second bracket pin 120 are placed
through the holes in the first wing 206 and the second wing 208 and also
through holes 117 in the first tube 104. In this configuration the first
tube 104 is prevented from pivoting. When the bracket 108 is attached,
for example, to a wooden wall form the retractable brace 100 is held
approximately horizontal to the ground. It should be understood that the
brace will hang slightly lower at the end with the foot plate because of
the gravitational force on the brace 100. This feature is described and
shown in greater detail herein with reference to FIG. 9.
[0038] Referring to FIG. 6 a perspective diagram is shown illustrating a
swivel adjustment of the retractable brace shown in FIG. 1 in accordance
with one embodiment. Shown is a first threaded support 300, a second
threaded support 302, an adjusting support 304, a foot plate 306, and a
plurality of attachment holes 308 in the foot plate 306.
[0039] The first threaded support 300 is welded to the telescoping portion
(shown in FIG. 1) of the retractable brace. The second threaded support
302 is welded to the foot plate 306. The adjusting support 304 is
threaded to both the first threaded support 300 and the second threaded
support 302. The first threaded support 300 and the second threaded
support 302 are threaded in opposite directs, thus, rotating the
adjusting support 304 causes relative motion in an axial direction
between the first threaded support 300 and the second threaded support
302. Advantageously, this allows for very fine adjustment in the length
of the retractable brace. Additionally, it allows for adjustment to the
length of the retractable brace without having to rotate the foot plate
306. Thus, adjustments to the length of the retractable brace can be made
after both the bracket (shown in FIGS. 1 and 2) and the foot plate 306
have been secured to a surface. This aids in aligning wooden wall forms
for concrete structures.
[0040] The foot plate 306 includes the plurality of attachment holes 308.
The plurality of attachment holes 308 are used to secure (for example,
with a nail or screw) the foot plate 306 to a surface (for example, a
wooden wall form, a wooden beam, a concrete wall, the ground etc.). In
other embodiments, the foot plate includes only one attachment hole 308.
Alternatively, two or more attachment holes are used in the foot plate
306 to provide for versatility in attaching the foot plate 306 to the
surface.
[0041] Referring to FIG. 7 a diagram is shown illustrating the adjustment
pin 116 shown in FIG. 1 in accordance with one embodiment. Shown is a pin
portion 700, a first side portion 702, a second side portion 704, a top
portion 706, and a hooking portion 708.
[0042] The pin portion 700 is placed through one of the plurality of holes
117 in the first tube 104 and the hole in the second tube 106. The pin
portion 700, when in place, prevents the first tube 104 and the second
tube 106 from sliding relative to one another. The first side portion
702, the second side portion 704, and the top portion 706 of the
adjustment pin wrap around a side and a top portion of the second tube
106. The hooking portion 708 hooks on a far side of the second tube 106,
thus preventing the pin from slipping out of the holes in the first tube
104 and the second tube 106. The shape of the adjustment pin 116 provides
for quick and easy adjustment of the length of the retractable brace and
also helps to prevent the adjustment pin 116 from inadvertently slipping
out of the holes in the first tube 104 and the second tube 106 when in
use. Additionally, as shown in FIG. 7, the first side portion 702, the
second side portion 704, the top portion 706, and the hooking portion 708
have a relatively smaller diameter as compared to the pin portion 700 of
the adjustment pin. This allows the first side portion 702, the second
side portion 704, the top portion 706, and the hooking portion 708 to be
slightly flexible and thus, the adjustment pin can squeeze the
telescoping portion of the retractable brace 100. This prevents the pin
from falling out of the holes in the telescoping portion regardless of
the orientation of the retractable brace 100. Other pin configurations
are used in alternative embodiments.
[0043] Referring to FIG. 8 a diagram is shown illustrating the retractable
brace of FIG. 1 attached to a wooden wall form in accordance with one
embodiment. Shown is a wall form 400 including an attachment block 402, a
floor 404, the telescoping portion of the retractable brace 100 that
includes the first tube 104 and the second tube 106, the bracket 108, the
swivel 111, the foot plate 110, the first bracket hole 112, the second
bracket hole 114, the adjustment pin 116 and the first bracket pin 118.
Also shown is concrete reinforcing bar 150 (also referred to herein as
rebar 150). As described above, the retractable brace 100 being used with
a wooden wall form is but one exemplary embodiment. Generally, the
retractable brace is used with a form to pour a concrete structure (for
example, a wall, beam or column).
[0044] The retractable brace 100 is shown attached to the wooden wall form
and also attached to the floor 404. The retractable brace 100 is shown
partially extended and forms the hypotenuse of a right triangle where the
wooden wall form 400 between the bracket 108 and the floor 404 is a first
side of the right triangle and where the floor 404 between the wooden
wall form 400 and the foot plate 110 is a second side of the right
triangle. Advantageously, in one embodiment, the retractable brace 100 is
capable of retracting to a length that is shorter than the first side of
the right triangle that is formed on the wooden wall form 400 between the
bracket 108 and the floor 404. Advantageously, as is shown and described
in greater detail herein with reference to FIG. 10, this allows the
retractable brace 100 to hang from the bracket 108 without touching the
ground. This allows, for example, the wooden wall form 400 to be moved
from a first location to a second location with the retractable brace 100
still attached to the wooden wall form 400. When forming concrete
structures, much time and energy is saved by not having to detach the
retractable braces from the wooden wall form 400 each time the wooden
wall form is moved such as was required with prior braces, such as the
4.times.6 wooden braces described herein.
[0045] In some embodiments, the wooden wall form 400 has two or more
retractable braces 100 attached for support. When the wooden wall form
400 is used to create a barrier for forming concrete walls one or more of
the retractable braces 100 are used to hold the wooden wall form 400 in
place and also to adjust the wooden wall form 400 to make sure it is
vertical to the floor 404. For example, the wooden wall form 400 is
placed next to the rebar 150. A similar wooden structure is also placed
on the back side of the rebar 150. The wooden wall form 400 is then
aligned and supported with one or more of the retractable braces 100.
Concrete is then poured over the rebar 150 and is allowed to dry. The
retractable brace 100 is then retracted to a horizontal position such as
shown in FIG. 9 so that, for example, taper tag, wing nuts, and whalers
can be installed or removed. The retractable brace 100 is then retracted
to the position shown in FIG. 10. The wooden wall form 400 is then
removed without having to remove the retractable brace 100 (or
optionally, not removing only the bracket 108) from the wooden wall form
400. The wooden wall form 400 is then moved to a second location where
another concrete structure (or a second portion of the first concrete
structure) is formed.
[0046] Referring to FIG. 9 a diagram is shown illustrating the retractable
brace of FIG. 1 attached to a wooden wall form in accordance with another
embodiment. Shown is the wall form 400 including the attachment block
402, a floor 404, the telescoping portion of the retractable brace 100,
the first tube 104, the second tube 106, the bracket 108, the swivel 111,
the foot plate 110, the first bracket hole 112, the second bracket hole
114, the adjustment pin 116, the first bracket pin 118, the second
bracket pin 120 and the rebar 150.
[0047] The bracket 108 is attached to the first tube 104 at both the first
bracket hole and the second bracket hole (such as is shown in FIG. 5).
This allows the retractable brace 100 to be positioned substantially
horizontal to the floor 404 while still attached to the wooden wall form
400. Depending upon the length of the retractable brace 100, the weight
of the brace will cause the brace to sit at an angle below horizontal to
the ground, however, the brace will be attached to a surface only at the
bracket end of the brace and the end with the foot plate is suspended in
the air. Advantageously, this provides a mechanism for moving the
retractable brace 100 off of the floor without removing the retractable
brace 100 from the wooden wall form 400. During construction of a
building or other structure being able to suspend one end of the
retractable brace off of the floor allows workmen to secure the wall form
by installing all necessary hardware and materials (for example, taper
ties, taper tie plates, wing nuts and whalers) to keep the wall form in
place during the pouring of the concrete. Once all the necessary hardware
is installed on the form, the second bracket pin 120 is removed allowing
the foot plate to move down and be secured. The installation and removal
of all needed hardware and materials generally can not be done if the
retractable brace is in a position vertical to the ground. The
installation of prior braces is done numerous times during the course of
a building project. For example, if the project requires 100 concrete
pours with 12 braces installed per pour, the prior braces needed to be
installed and unistalled 1200 times. Having the retractable braces with
the ability to suspend the retractable braces horizontally as well as the
ability to retract the brace such that it can hang vertically from the
wooden wall form greatly reduces the labor cost associated with the
concrete pours. The ability to suspend the retractable brace in the
horizontal position shown in FIG. 9 is a new, simple, efficient feature
of the retractable brace that has proven to save time.
[0048] Referring to FIG. 10 a diagram is shown illustrating the
retractable brace of FIG. 1 attached to a wooden wall form in accordance
with one embodiment. Shown is the wall form 400 including the attachment
block 402, a floor 404, the telescoping portion of the retractable brace
100, the first tube 104, the second tube 106, the bracket 108, the swivel
111, the foot plate 110, the first bracket hole 112, the second bracket
hole 114, the adjustment pin 116, the first bracket pin 118, and the
rebar 150.
[0049] The retractable brace 100 is shown hanging from the wooden wall
form 400 while still attached with the bracket 108. In one embodiment,
the retractable brace 100 is retracted to a length that is shorter than a
distance from the bracket 108 to the floor 404. In one embodiment, the
end of the brace with the foot plate 110 is also attached to the wooden
form 400 after being moved to the retraced position. This keeps the brace
from swinging away from the wooden wall form 400, for example, as the
wooden wall form is moved from a first location to a second location. In
one embodiment, a tie string is used to attach the foot plate 110 to the
wooden wall form 400. Alternatively a nail or other attachment means is
used to attach the foot plate 110 to the wooden wall form 400.
[0050] Referring to FIG. 11 a flow diagram is shown illustrating a method
of securing a retractable brace to a wooden wall form in accordance with
one embodiment.
[0051] In step 1100, a bracket that is pivotally attached to a first end
of a retractable brace is attached to a first surface on the wall form.
The wall form is positioned at a first location. For example, the wall
form is positioned next to a rebar structure such that a concrete wall or
beam can be formed next to the wall form. Generally, wall forms will be
placed on all sides around where the concrete structure is going to be
formed, thus providing a barrier for which concrete can be poured into.
The retractable brace is used to align the wall form such that the
concrete structure is properly formed. The retractable brace also
supports the wall form in one embodiment. Optionally, more than one
retractable brace is attached to the wall form.
[0052] In step 1102, the retractable brace is suspended in a horizontal
position, such as is shown in FIG. 9. This allows for easy installation
of all the hardware that is installed on the form. The hardware includes,
for example, taper ties, taper tie plates, wing nuts and whalers. The
retractable brace is then dropped from the horizontal position.
[0053] Next in step 1104 a second end of the retractable brace is attached
to a second surface. For example, the second end of the retractable brace
can be attached to the ground, a concrete structure, wood, or other
available material. The telescoping portion of the retractable brace
adjusts to different lengths and thus the second end can attach to many
different locations. Next in step 1106, using the swivel and adjustable
foot plate, the length of the brace can be adjusted to align the form
before pouring any concrete.
[0054] In step 1108, the second end of the brace is detached from the
second surface. For example, after the concrete structure is poured, the
wall form will be taken down and moved to a new location. The second end
of the brace that is attached, for example, to the ground is thus removed
to allow the wall form to be moved. In step 1110, the retractable brace
is retracted and again suspended in a horizontal position, such as is
shown in FIG. 9. This allows for easy removal of all the hardware that is
installed on the form. As stated above, the hardware includes, for
example, taper ties, taper tie plates, wing nuts and whalers. Again, the
retractable brace is then dropped from the horizontal position.
[0055] Following in step 1112, a telescoping portion of the retractable
brace is retracted while the bracket is still attached to the first
surface on the wall form. The retractable brace is retracted to a
distance that is shorter than a distance on the wall form from the
bracket to a bottom of the wall form. Advantageously, the retractable
brace is left attached to the wall form when the wall form is being moved
to a new location. In contrast, prior wooden braces would have to be
removed from the wall form each time the wall form was being moved. As
described above, this is time consuming and can lead to injuries when
moving the wooden braces because of the heavy weight of the wooden
braces.
[0056] Optionally, the second end of the retractable brace is attached to
the wooden wall form after being retraced. This keeps the retractable
brace securely against the wall form as the wall form is being moved from
one location to another. In one embodiment, the second end of the
retractable brace is secured to the wall form with a tie string.
Alternatively, the second end of the retractable brace is secured to the
wall form with a nail driven through a hole in, for example, the foot
plate shown in FIG. 1. Once the wall form is at the second location, the
process repeats starting with step 1102.
[0057] Referring to FIG. 12 a flow diagram is shown illustrating a method
of bracing a wooden wall form for a concrete wall in accordance with one
embodiment.
[0058] In step 1200, the wall form is placed at a first location. For
example, the wall form is placed in such that a concrete structure can be
formed next to the wall form. In step 1202 a bracket that is pivotally
attached to a first end of a retractable brace is attached to a first
surface on the wall form.
[0059] In step 1204, a first concrete structure is formed adjacent to the
wall form. For example, a concrete wall is formed next to the wall form.
After the concrete structure has been formed, in step 1206 the wall form
is moved to a second location without removing the brace from the wall
form. As described above, prior braces were large wooden 4.times.6 beams
that would be completely removed from the wall form every time the wall
form was moved from one location to another location.
[0060] Following, in step 1208, a second concrete structure is formed
adjacent to the wall form when positioned at the second location.
Advantageously, the bracket does not need to be reattached to the wall
form every time the wall form is moved. This saves considerable time and
effort in building concrete walls.
[0061] The retractable brace has been described herein for use with forms
and concrete structures. However, the retractable brace are also used in
many different applications because of the strength and adjustability of
the retractable brace. For example, the retractable braces can be used
for shoring, pushing, pulling, spreading, squaring and many other
applications as will be apparent to those skilled in the art. In one
example, the retractable brace is used to pull or push a form back into
proper alignment. This is useful when, for example, the bottom of a
wooden wall form is bowed. In order to remove the bowing from the wall,
the retractable brace is attached to the wall form and also attached, for
example, to the ground. Next the swivel portion of the retractable brace
is adjusted to shorten the length of the brace. This pulls on the bowed
portion of the wall form brining back into proper alignment. The cement
can now be poured and will be properly formed.
[0062] In yet another example, the retractable brace is used between two
wall forms, that are, for example, 6 feet apart. Previously, lumber would
have to be cut to the proper length in order to have proper alignment and
support between the two wall forms. Cutting lumber to such a short length
for a one time use is very uneconomical and time consuming. In still
another example, the retractable braces can be used to support below a
floor as concrete is poured to make the next level of a building.
Further, the retractable braces are also used for both wood and steel
frame construction of buildings and for use in plumbing (e.g., aligning
vertically) many types of structures. Many other uses such as the ones
specifically described herein will be apparent to those skilled in the
art.
[0063] While the invention herein disclosed has been described by means of
specific embodiments and applications thereof, other modifications,
variations, and arrangements of the present invention may be made in
accordance with the above teachings other than as specifically described
to practice the invention within the spirit and scope defined by the
following claims.
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