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| United States Patent Application |
20070137535
|
| Kind Code
|
A1
|
|
Jones; David K.
;   et al.
|
June 21, 2007
|
Load compensator for height adjustable table
Abstract
A support assembly including a first column having a length dimension
parallel to a substantially vertical extension axis, a second column
supported by the first member for sliding motion along the extension axis
between at least an extended position and a retracted position, a spring
that generates a variable spring force that depends at least in part on
the degree of spring loading, the spring having first and second ends
where the first end is supported by and stationary with respect to the
second column, an equalizer assembly including a first end linked to the
second end of the spring and a second end linked to the first column, the
force equalizer assembly and spring applying a force between the first
and second columns tending to drive the columns into the extended
position wherein the applied force is substantially constant irrespective
of the position of the second column with respect to the first column and
one of a locking mechanism, a velocity governing assembly, a roller
assembly and a counterbalancing adjustment assembly.
| Inventors: |
Jones; David K.; (Grand Rapids, MI)
; Heidmann; Kurt; (Grand Rapids, MI)
|
| Correspondence Address:
|
QUARLES & BRADY LLP
411 E. WISCONSIN AVENUE
SUITE 2040
MILWAUKEE
WI
53202-4497
US
|
| Assignee: |
Steelcase Development Corporation
|
| Serial No.:
|
415934 |
| Series Code:
|
11
|
| Filed:
|
May 2, 2006 |
| Current U.S. Class: |
108/147 |
| Class at Publication: |
108/147 |
| International Class: |
A47B 9/00 20060101 A47B009/00 |
Claims
1. A support assembly, the assembly comprising: a first elongated member
having a length dimension parallel to a substantially vertical extension
axis; a second elongated member supported by the first member for sliding
motion along the extension axis between at least an extended position and
a retracted position; a spring that generates a variable spring force
that depends at least in part on the degree of spring loading, the spring
having first and second ends where the first end is supported by and
stationary with respect to the second elongated member; and a velocity
governor supported by at least one of the first and second elongated
members for restricting the speed with which the second elongated member
moves with respect to the first elongated member along the extension
axis.
2. The assembly of claim 1 wherein the first elongated member includes a
length dimension along the extension axis and wherein the velocity
governor further includes a threaded shaft linked to and stationary with
respect to the first elongated member and aligned substantially along the
extension axis, a brake member forming a braking surface proximate the
threaded shaft, a nut supported by the threaded shaft for movement there
along and coupled to the second member, at least one brake shoe supported
by the nut proximate the braking surface for sliding motion away from the
threaded shaft and toward the braking surface and a biaser for biasing
the brake shoe toward the threaded shaft and away from the braking
surface, wherein, when the nut rotates about the shaft, centrifugal force
on the brake shoe causes the brake shoe to move toward the braking
surface and, when the centrifugal force exceeds a threshold level, the
shoe contacts the braking surface.
3. The assembly of claim 2 wherein the brake member includes a housing
mounted to the second elongated member for movement therewith.
4. The assembly of claim 2 wherein the braking surface includes an annular
surface and wherein the brake shoe includes an arced surface that mirrors
the annular surface and that contacts the annular surface when the
threshold level is exceeded.
5. The assembly of claim 4 further including second and third brake shoes
supported by the nut proximate the braking surface for sliding motion
away from the threaded shaft and toward the braking surface and wherein
the first, second and third brake shoes are substantially
circumferentially equi-spaced about the nut for sliding motion away from
the shaft in different directions.
6. The assembly of claim 5 wherein the nut includes an annular recess
about an external surface and wherein the brake shoes are at least in
part receivable within the annular recess.
7. The assembly of claim 6 wherein the nut further forms a rib extending
along a trajectory perpendicular to the shaft for each of the brake shoes
and wherein each brake shoe includes a groove that receives the rib to
guide the shoe during sliding motion.
8. The assembly of claim 7 wherein the biaser includes a loop shaped
extension spring.
9. The assembly of claim 8 wherein each of the brake shoes forms a channel
substantially along a length dimension and wherein the extension spring
is received within each of the brake shoe channels and generally around a
lateral surface of the nut.
10. The assembly of claim 2 wherein the nut forms one of a rib and a
groove extending along a trajectory perpendicular to the shaft and
wherein the brake shoe forms the other of a rib and a groove that
receives the one of the rib and groove formed by the nut to guide the
shoe during sliding motion.
11. The assembly of claim 6 wherein the biaser includes a loop shaped
extension spring.
12. The assembly of claim 3 wherein the housing includes a housing
structure that forms a space, the nut is supported within the space, the
assembly further including first and second bea
ring rings and wherein the
bearing rings couple the nut to the housing.
13. The assembly of claim 12 wherein the housing includes an annular
surface that forms the braking surface and wherein the brake shoe forms
an arced surface that mirrors the braking surface such that, when the
threshold force is exceeded, the arced surface contacts the braking
surface.
14. The assembly of claim 2 further including a table top supported by one
of the first and second members.
15. The assembly of claim 14 wherein the spring tends to drive the second
elongated member and table top upward.
16. The assembly of claim 2 wherein the spring is a coil compression
spring.
17. The assembly of claim 1 further including an equalizer assembly
including a first end linked to the second end of the spring and a second
end linked to the first member, the force equalizer assembly and spring
applying a force between the first and second members tending to drive
the elongated members into the extended position wherein the applied
force is substantially constant irrespective of the position of the
second elongated member with respect to the first elongated member.
18. The assembly of claim 17 wherein the equalizer includes a strand and a
cam pulley, the cam pulley mounted to the second member for rotation
about a pulley axis substantially perpendicular to the vertical extension
axis, a first end of the strand linked to the second end of the spring, a
second end of the strand linked to the first member and a central section
of the strand wrapped around the cam pulley.
19. The assembly of claim 18 wherein the pulley includes a lateral surface
spaced from the pulley axis, the lateral surface forming a helical cable
channel that wraps around the pulley axis and that includes first and
second channel ends so that at least a portion of the channel and the
pulley axis forms channel radii perpendicular to the pulley axis, the
radii increasing along at least a portion of the channel in the direction
from the first channel end toward the second channel end, the central
section of the strand received within at least a portion of the pulley
channel with the first and second strand ends extending from a first
radii portion and a second radii portion of the channel where the first
portion has a radii that is smaller than the second portion.
20. The assembly of claim 19 wherein the first radii portion is at least
0.5 inches irrespective of the relative positions of the first and second
columns.
21. The assembly of claim 20 wherein the first radii portion is
approximately 0.5 inches when the second column is in the extended
position and is approximately 2.0 inches when the second column is in the
retracted position.
22. The assembly of claim 2 wherein the spring is a linear spring.
23. A telescoping assembly, the assembly comprising: a first member having
a length dimension along an extension axis; a second member supported by
the first member for movement along the extension axis; a threaded shaft
linked to and stationary with respect to the first member and aligned
substantially along the extension axis; a brake member forming a braking
surface proximate the threaded shaft; a nut supported by the threaded
shaft for movement there along and coupled to the second member; at least
one brake shoe supported by the nut proximate the braking surface for
sliding motion away from the threaded shaft and toward the braking
surface; a biaser for biasing the brake shoe toward the threaded shaft
and away from the braking surface; wherein, when the nut rotates about
the shaft, centrifugal force on the brake shoe causes the brake shoe to
move toward the braking surface and, when the centrifugal force exceeds a
threshold level, the shoe contacts the braking surface.
24. The assembly of claim 23 wherein the brake member includes a housing
mounted to the second member for movement therewith.
25. The assembly of claim 23 wherein the braking surface includes an
annular surface and wherein the brake shoe includes an arced surface that
mirrors the annular surface and contacts the annular surface when the
threshold level is exceeded.
26. The assembly of claim 25 further including second and third brake
shoes supported by the nut proximate the braking surface for sliding
motion away from the threaded shaft and toward the braking surface and
wherein the first, second and third brake shoes are substantially
circumferentially equi-spaced about the nut for sliding motion away from
the shaft in different directions.
27. The assembly of claim 26 wherein the nut includes an annular recess
about an external surface and wherein the brake shoes are at least in
part receivable within the annular recess.
28. The assembly of claim 27 wherein the nut further forms a rib extending
along a trajectory perpendicular to the shaft for each of the brake shoes
and wherein each brake shoe includes a groove that receives the rib to
guide the shoe during sliding motion.
29. The assembly of claim 28 wherein the biaser includes a loop shaped
extension spring.
30. The assembly of claim 29 wherein each of the brake shoes forms a
channel substantially along a length dimension and wherein the extension
spring is received within each of the brake shoe channels and generally
around a lateral surface of the nut.
31. The assembly of claim 23 wherein the nut forms one of a rib and a
groove extending along a trajectory perpendicular to the shaft and
wherein the brake shoe forms the other of a rib and a groove that
receives the one of the rib and groove formed by the nut to guide the
shoe during sliding motion.
32. The assembly of claim 26 wherein the biaser includes a loop shaped
extension spring.
33. The assembly of claim 24 wherein the housing includes a housing
structure that forms a space, the nut is supported within the space, the
assembly further including first and second bearing rings and wherein the
bearing rings couple the nut to the housing.
34. The assembly of claim 33 wherein the housing includes an annular
surface that forms the braking surface and wherein the brake shoe forms
an arced surface that mirrors the braking surface such that, when the
threshold force is exceeded, the arced surface contacts the braking
surface.
35. The assembly of claim 23 further including a table top supported by
one of the first and second members.
36. A support assembly, the assembly comprising: a first elongated member
having a length dimension parallel to a substantially vertical extension
axis; a second elongated member supported by the first member for sliding
motion along the extension axis between at least an extended position and
a retracted position; a spring that generates a variable spring force
that depends at least in part on the degree of spring loading, the spring
having first and second ends where the first end is supported by and
stationary with respect to the second elongated member; an equalizer
assembly including a first end linked to the second end of the spring and
a second end linked to the first member, the force equalizer assembly and
spring applying a force between the first and second members tending to
drive the elongated members into the extended position wherein the
applied force is substantially constant irrespective of the position of
the second elongated member with respect to the first elongated member;
and a velocity governor supported by at least one of the first and second
elongated members for restricting the speed with which the second
elongated member moves with respect to the first elongated member along
the extension axis.
37. The assembly of claim 36 wherein the first elongated member includes a
length dimension along the extension axis and wherein the velocity
governor further includes a threaded shaft linked to and stationary with
respect to the first elongated member and aligned substantially along the
extension axis, a brake member forming a braking surface proximate the
threaded shaft, a nut supported by the threaded shaft for movement there
along and coupled to the second member, at least one brake shoe supported
by the nut proximate the braking surface for sliding motion away from the
threaded shaft and toward the braking surface and a biaser for biasing
the brake shoe toward the threaded shaft and away from the braking
surface, wherein, when the nut rotates about the shaft, centrifugal force
on the brake shoe causes the brake shoe to move toward the braking
surface and, when the centrifugal force exceeds a threshold level, the
shoe contacts the braking surface.
38. The assembly of claim 37 wherein the brake member includes a housing
mounted to the second elongated member for movement therewith.
39. The assembly of claim 37 wherein the braking surface includes an
annular surface and wherein the brake shoe includes an arced surface that
mirrors the annular surface and that contacts the annular surface when
the threshold level is exceeded.
40. The assembly of claim 39 further including second and third brake
shoes supported by the nut proximate the braking surface for sliding
motion away from the threaded shaft and toward the braking surface and
wherein the first, second and third brake shoes are substantially
circumferentially equi-spaced about the nut for sliding motion away from
the shaft in different directions.
41. The assembly of claim 40 wherein the nut includes an annular recess
about an external surface and wherein the brake shoes are at least in
part receivable within the annular recess.
42. The assembly of claim 37 wherein the biaser includes a loop shaped
extension spring.
43. The assembly of claim 37 wherein the nut forms one of a rib and a
groove extending along a trajectory perpendicular to the shaft and
wherein the brake shoe forms the other of a rib and a groove that
receives the one of the rib and groove formed by the nut to guide the
shoe during sliding motion.
44. The assembly of claim 36 further including a table top supported by
one of the first and second members.
45. The assembly of claim 37 wherein the equalizer includes a strand and a
cam pulley, the cam pulley mounted to the second member for rotation
about a pulley axis substantially perpendicular to the vertical extension
axis, a first end of the strand linked to the second end of the spring, a
second end of the strand linked to the first member and a central section
of the strand wrapped around the cam pulley.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application is a continuation of U.S. patent application Ser.
No. 11/305,714 which was filed on Dec. 16, 2005 and is entitled "Height
Adjustable Table" and also claims priority to U.S. Provisional Patent
Application No. 60/637,031 which is entitled "Load Compensator for Height
Adjustable Table" which was filed on Dec. 17, 2004.
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT
[0002] Not applicable.
BACKGROUND OF THE INVENTION
[0003] The inventive concepts described herein pertain to tables and, more
particularly, to a vertical and adjustable support for tables or the
like.
[0004] Tables are used in many different environments for many different
purposes. For instance, in an office environment, tables may be used in a
partition space as a desk top to support a seated person, as a monitor
support, as a conferencing table for seated conferees, as a standing
conferencing table, as a work station supporting surface for a standing
person, etc. Where tables are used for many different applications,
ideally, the tables are constructed to have task specific heights that
are ergonomically correct. For instance, in the case of a desk top for
use by a seated user, a surface top height should be approximately 28 to
30 inches above a supporting floor. As another instance, in the case of a
desk top for use by a standing user, the surface height should be
approximately 42 to 45 inches above a supporting floor. Many other
surface heights are optimal for other tasks.
[0005] In order to reduce the number of tables required to support
different tasks within an environment, adjustable height tables have been
developed that allow a user to modify table height to provide table
surfaces at task optimized heights. Thus, for instance, some exemplary
adjustable tables include leg structure including a lower column mounted
to a base support and an upper column that is received within an internal
channel formed by the lower column and telescopes therefrom and a table
top that is mounted to the top end of the lower column. Here, a locking
mechanism is provided to lock the relative juxtapositions of the upper
and lower columns. To adjust table top height, the locking mechanism is
unlocked and the upper column is extended from the lower column until a
desired height is reached after which the locking mechanism is again
locked.
[0006] One particularly advantageously table configuration includes a
single pedestal type support structure disposed below a table top. In
addition to being aesthetically pleasing, a single pedestal structure
facilitates additional design options, especially where the single
pedestal structure can be off table top center (e.g., closer to a rear
table top edge than to an oppositely facing front table top edge).
[0007] One problem with telescoped upper and lower columns that support a
table top is that the upper column, table top and load thereon are often
relatively heavy and therefore difficult for a person to raise and lower
in a controlled fashion. One solution to the weight problem has been to
provide a counterbalance assembly in conjunction with a height adjustable
table that, as the label implies, compensates for or balances at least a
portion of the combined weight of the upper column, table top and load
thereon.
[0008] One exemplary single pedestal counterbalancing system is described
in U.S. Pat. No. 3,675,597 (hereinafter "the '597 patent") which includes
a metal roll type spring mounted near the top end of an upper column, a
pulley mounted near the bottom of the upper column and a cable having a
central portion supported by the pulley and first and second ends that
extend up to the top end of a lower stationary column and to a free end
of the spring. The spring is in a normally wound state when the upper
column is in a raised position and is in an extended a loaded state when
the upper column is lowered into the lower column. Thus, the spring
provides a counterbalance force that tends to drive the upper column and
table top mounted thereto upward.
[0009] While the solution described in the '597 patent can be employed in
a single pedestal type support structure, this solution has several
shortcomings. First, this solution provides no way of conveniently
adjusting the counterbalance force to compensate for different table top
loads. To this end, because table top loads often vary appreciably, it is
advantageous to provide some type of mechanism that allows the
counterbalance force to be adjusted within some anticipated range (e.g.,
50 to 300 pounds). In the case of the '597 patent, counterbalance
adjustment is accomplished by adding additional springs (see FIGS. 11 and
12) which is a cumbersome task at best and, in most cases, likely would
be completely avoided by a table user.
[0010] Second, the '597 patent solution fails to provide a safety
mechanism for arresting upper column movement when the table top is
either overloaded or, given a specific counterbalance force, under
loaded. Thus, for instance, if the tabletop load is much greater than the
counterbalance force when a locking mechanism is unlocked, the table top
and load will drop quickly and unexpectedly. Similarly, if the table top
load is much smaller than the counterbalance force is on the table top
when the locking mechanism is unlocked, the table top and load would rise
quickly and unexpectedly. Unexpected table movement can be hazardous.
[0011] Third, the amount of counterbalance force required to aid in
raising the upper column, table top and load thereon in the '597 patent,
in addition to depending on the size of the load, also depends on the
distribution of the load. In this regard, a considerable amount of
friction results when the upper column moves with respect to the lower
column as at least portions of the upper and lower columns make direct
contact during movement. The amount of friction is exacerbated if the
load on the table top is unevenly distributed. Thus, for instance, if the
load is located proximate one edge of the table top instead of directly
over the pedestal support, the upper column will be somewhat cantilevered
from the lower column and greater friction will occur--thus the same load
can have appreciably different effects on the required counterbalancing
force required to be effective.
[0012] U.S. Pat. No. 6,443,075 (hereinafter "the '075 patent") describes a
table system that includes many of the features that the '597 patent
solution lacks, albeit in the context of a configuration that includes
two upper columns as opposed to a single column. To this end, the '075
patent teaches two raisable columns supported by a base where a release
mechanism is operable to attempt to release a locking mechanism which,
when unlocked, allows a table top to be moved upward or downward along a
table stroke. Here, a spring loaded cam member operates as a
counterbalance mechanism.
[0013] The '075 patent also teaches a mechanism for adjusting the
counterbalancing assembly so that different counterbalance forces can be
dialed in to compensate for different table top loads. Thus, for
instance, where it is contemplated that a computer monitor may be placed
on and removed from a table top at different times, by providing an
adjustable counterbalance assembly, the changing load can be effectively
compensated and the force required by a person attempting to change table
top height can be minimized.
[0014] The '075 patent further teaches a safety mechanism for, when the
locking mechanism is unlocked, prohibiting downward table movement when
the table top load is greater than some maximum load level associated
with a safe rate of table top descent. Similarly, the '075 patent teaches
a safety mechanism for, when the locking mechanism is unlocked,
prohibiting upward table movement when the table top is under loaded to
an extent greater than some minimum load level associated with a safe
rate of table top ascent.
[0015] While the solution described in the '075 patent has many
advantageous features, unfortunately the solution also has several
shortcomings. First, while the '075 patent teaches an overload/under load
safety mechanism, the safety mechanism is only partially effective. To
this end, the safety mechanism taught by the '075 patent works when a
table top is over or under loaded when a locking mechanism is unlocked.
However, if table load changes while the locking mechanism is unlocked
and the table is either moving up or down (i.e., a person places a heavy
box on the table top or removes a heavy box from the top), the
overload/underload protection mechanism will not activate and the table
top will either rise or drop quickly and unexpectedly.
[0016] Second, the '075 patent solution is designed for raising two
columns, not one, and requires space between the two columns for
accommodating various components. Thus, the '075 patent solution includes
components that cannot be concealed within a single telescoping type
column configuration which is preferred for many applications for
aesthetic as well as design and space saving reasons.
[0017] Third, the '075 patent solution does not appear to facilitate a
constant upward force on the upper column and table top irrespective of
the height of the table top along its stroke as is desired in many
applications. Instead, the upward force appears to be variable along the
table top stroke and to depend at least in part on table top height.
[0018] Fourth, the '075 patent solution requires a table user to either
modify table top load or manually adjust the counterbalance force when a
load and the counterbalance force are not sufficiently balanced prior to
changing the table top height. Here, changing the counterbalance force
can be a tedious task as the table user has to estimate the amount of
unbalance when adjusting the required amount of counterbalance which, in
most cases, would be an iterative process.
[0019] Fifth, assuming the counterbalance force is similar to a table load
when the locking mechanism is unlocked, the '075 patent appears to allow
fast table top movement. For instance, when the locking mechanism is
unlocked, a table user can force the table top up or down very quickly.
While fast table top movement may seem advantageous, rapid movement can
cause excessive wear and even damage to assembly components. For example,
if the top is forced rapidly downward toward the end of the movement
stroke, the moveable column components may collide with excessive force
with the stationary components. As another example, if the locking
mechanism is released while the table top is rapidly descending, the
locking mechanism could be damaged as movement of the moving column is
halted. Similarly, if the top moves to rapidly, items such as displays,
printers, etc., supported by the top could be damaged.
[0020] Thus, it would be advantageous to have a simplified
counterbalancing assembly that could be mounted within a single column
type support structure. It would also be advantageous to have a safety
locking mechanism for use in a single column where the safety locking
mechanism operates any time an overload condition or an under load
condition occurs. In at least some cases it would be advantageous if the
counterbalancing mechanism were adjustable. Moreover, in at least some
cases it would be advantageous if the maximum up and down speed of the
table top were controlled.
BRIEF SUMMARY OF THE INVENTION
[0021] At least some embodiment include a support assembly, the assembly
comprising a first elongated member having a length dimension parallel to
a substantially vertical extension axis, a second elongated member
supported by the first member for sliding motion along the extension axis
between at least an extended position and a retracted position, a spring
that generates a variable spring force that depends at least in part on
the degree of spring loading, the spring having first and second ends
where the first end is supported by and stationary with respect to the
second elongated member and a velocity governor supported by at least one
of the first and second elongated members for restricting the speed with
which the second elongated member moves with respect to the first
elongated member along the extension axis.
[0022] In some cases the first elongated member includes a length
dimension along the extension axis and wherein the velocity governor
further includes a threaded shaft linked to and stationary with respect
to the first elongated member and aligned substantially along the
extension axis, a brake member forming a braking surface proximate the
threaded shaft, a nut supported by the threaded shaft for movement there
along and coupled to the second member, at least one brake shoe supported
by the nut proximate the braking surface for sliding motion away from the
threaded shaft and toward the braking surface and a biaser for biasing
the brake shoe toward the threaded shaft and away from the braking
surface, wherein, when the nut rotates about the shaft, centrifugal force
on the brake shoe causes the brake shoe to move toward the braking
surface and, when the centrifugal force exceeds a threshold level, the
shoe contacts the braking surface.
[0023] In some cases the brake member includes a housing mounted to the
second elongated member for movement therewith. In some cases the braking
surface includes an annular surface and wherein the brake shoe includes
an arced surface that mirrors the annular surface and that contacts the
annular surface when the threshold level is exceeded. In some cases the
assembly further includes second and third brake shoes supported by the
nut proximate the braking surface for sliding motion away from the
threaded shaft and toward the braking surface and wherein the first,
second and third brake shoes are substantially circumferentially
equi-spaced about the nut for sliding motion away from the shaft in
different directions.
[0024] In some embodiments the nut includes an annular recess about an
external surface and wherein the brake shoes are at least in part
receivable within the annular recess. In some cases the nut further forms
a rib extending along a trajectory perpendicular to the shaft for each of
the brake shoes and wherein each brake shoe includes a groove that
receives the rib to guide the shoe during sliding motion. In some cases
the biaser includes a loop shaped extension spring. In some cases each of
the brake shoes forms a channel substantially along a length dimension
and wherein the extension spring is received within each of the brake
shoe channels and generally around a lateral surface of the nut.
[0025] In some embodiments the nut forms one of a rib and a groove
extending along a trajectory perpendicular to the shaft and wherein the
brake shoe forms the other of a rib and a groove that receives the one of
the rib and groove formed by the nut to guide the shoe during sliding
motion.
[0026] In some cases the housing includes a housing structure that forms a
space, the nut is supported within the space, the assembly further
including first and second bearing rings and wherein the bearing rings
couple the nut to the housing. In some cases the housing includes an
annular surface that forms the braking surface and wherein the brake shoe
forms an arced surface that mirrors the braking surface such that, when
the threshold force is exceeded, the arced surface contacts the braking
surface.
[0027] In some cases the assembly further includes a table top supported
by one of the first and second members. In some cases the spring tends to
drive the second elongated member and table top upward. In some cases the
spring is a coil compression spring.
[0028] In some cases the assembly further includes an equalizer assembly
including a first end linked to the second end of the spring and a second
end linked to the first member, the force equalizer assembly and spring
applying a force between the first and second members tending to drive
the elongated members into the extended position wherein the applied
force is substantially constant irrespective of the position of the
second elongated member with respect to the first elongated member.
[0029] In some cases the equalizer includes a strand and a cam pulley, the
cam pulley mounted to the second member for rotation about a pulley axis
substantially perpendicular to the vertical extension axis, a first end
of the strand linked to the second end of the spring, a second end of the
strand linked to the first member and a central section of the strand
wrapped around the cam pulley.
[0030] In some cases the pulley includes a lateral surface spaced from the
pulley axis, the lateral surface forming a helical cable channel that
wraps around the pulley axis and that includes first and second channel
ends so that at least a portion of the channel and the pulley axis forms
channel radii perpendicular to the pulley axis, the radii increasing
along at least a portion of the channel in the direction from the first
channel end toward the second channel end, the central section of the
strand received within at least a portion of the pulley channel with the
first and second strand ends extending from a first radii portion and a
second radii portion of the channel where the first portion has a radii
that is smaller than the second portion.
[0031] In some cases the first radii portion is at least 0.5 inches
irrespective of the relative positions of the first and second columns.
In some cases the first radii portion is approximately 0.5 inches when
the second column is in the extended position and is approximately 2.0
inches when the second column is in the retracted position. In some cases
the spring is a linear spring.
[0032] Some embodiments include a telescoping assembly, the assembly
comprising a first member having a length dimension along an extension
axis, a second member supported by the first member for movement along
the extension axis, a threaded shaft linked to and stationary with
respect to the first member and aligned substantially along the extension
axis, a brake member forming a braking surface proximate the threaded
shaft, a nut supported by the threaded shaft for movement there along and
coupled to the second member, at least one brake shoe supported by the
nut proximate the braking surface for sliding motion away from the
threaded shaft and toward the braking surface, a biaser for biasing the
brake shoe toward the threaded shaft and away from the braking surface,
wherein, when the nut rotates about the shaft, centrifugal force on the
brake shoe causes the brake shoe to move toward the braking surface and,
when the centrifugal force exceeds a threshold level, the shoe contacts
the braking surface.
[0033] In some cases the brake member includes a housing mounted to the
second member for movement therewith. In some cases the braking surface
includes an annular surface and wherein the brake shoe includes an arced
surface that mirrors the annular surface and contacts the annular surface
when the threshold level is exceeded.
[0034] In some cases the assembly further includes second and third brake
shoes supported by the nut proximate the braking surface for sliding
motion away from the threaded shaft and toward the braking surface and
wherein the first, second and third brake shoes are substantially
circumferentially equi-spaced about the nut for sliding motion away from
the shaft in different directions.
[0035] In some cases the nut includes an annular recess about an external
surface and wherein the brake shoes are at least in part receivable
within the annular recess.
[0036] In some cases the nut further forms a rib extending along a
trajectory perpendicular to the shaft for each of the brake shoes and
wherein each brake shoe includes a groove that receives the rib to guide
the shoe during sliding motion. In some cases the biaser includes a loop
shaped extension spring. In some cases each of the brake shoes forms a
channel substantially along a length dimension and wherein the extension
spring is received within each of the brake shoe channels and generally
around a lateral surface of the nut.
[0037] In some cases the nut forms one of a rib and a groove extending
along a trajectory perpendicular to the shaft and wherein the brake shoe
forms the other of a rib and a groove that receives the one of the rib
and groove formed by the nut to guide the shoe during sliding motion. In
some cases the biaser includes a loop shaped extension spring.
[0038] In some cases the housing includes a housing structure that forms a
space, the nut is supported within the space, the assembly further
including first and second bearing rings and wherein the bea
ring rings
couple the nut to the housing. In some cases the housing includes an
annular surface that forms the braking surface and wherein the brake shoe
forms an arced surface that mirrors the braking surface such that, when
the threshold force is exceeded, the arced surface contacts the braking
surface. In some cases the assembly further includes a table top
supported by one of the first and second members.
[0039] Other embodiments includes a support assembly, the assembly
comprising a first elongated member having a length dimension parallel to
a substantially vertical extension axis, a second elongated member
supported by the first member for sliding motion along the extension axis
between at least an extended position and a retracted position, a spring
that generates a variable spring force that depends at least in part on
the degree of spring loading, the spring having first and second ends
where the first end is supported by and stationary with respect to the
second elongated member, an equalizer assembly including a first end
linked to the second end of the spring and a second end linked to the
first member, the force equalizer assembly and spring applying a force
between the first and second members tending to drive the elongated
members into the extended position wherein the applied force is
substantially constant irrespective of the position of the second
elongated member with respect to the first elongated member and a
velocity governor supported by at least one of the first and second
elongated members for restricting the speed with which the second
elongated member moves with respect to the first elongated member along
the extension axis.
[0040] In some cases the first elongated member includes a length
dimension along the extension axis and wherein the velocity governor
further includes a threaded shaft linked to and stationary with respect
to the first elongated member and aligned substantially along the
extension axis, a brake member forming a braking surface proximate the
threaded shaft, a nut supported by the threaded shaft for movement there
along and coupled to the second member, at least one brake shoe supported
by the nut proximate the braking surface for sliding motion away from the
threaded shaft and toward the braking surface and a biaser for biasing
the brake shoe toward the threaded shaft and away from the braking
surface, wherein, when the nut rotates about the shaft, centrifugal force
on the brake shoe causes the brake shoe to move toward the braking
surface and, when the centrifugal force exceeds a threshold level, the
shoe contacts the braking surface.
[0041] In some cases the brake member includes a housing mounted to the
second elongated member for movement therewith.
[0042] In some cases the braking surface includes an annular surface and
wherein the brake shoe includes an arced surface that mirrors the annular
surface and that contacts the annular surface when the threshold level is
exceeded. In some cases the assembly further includes second and third
brake shoes supported by the nut proximate the braking surface for
sliding motion away from the threaded shaft and toward the braking
surface and wherein the first, second and third brake shoes are
substantially circumferentially equi-spaced about the nut for sliding
motion away from the shaft in different directions.
[0043] In some cases the nut includes an annular recess about an external
surface and wherein the brake shoes are at least in part receivable
within the annular recess.
[0044] In some cases the biaser includes a loop shaped extension spring.
[0045] In some cases the nut forms one of a rib and a groove extending
along a trajectory perpendicular to the shaft and wherein the brake shoe
forms the other of a rib and a groove that receives the one of the rib
and groove formed by the nut to guide the shoe during sliding motion.
[0046] In some cases the assembly further includes a table top supported
by one of the first and second members.
[0047] In some cases the equalizer includes a strand and a cam pulley, the
cam pulley mounted to the second member for rotation about a pulley axis
substantially perpendicular to the vertical extension axis, a first end
of the strand linked to the second end of the spring, a second end of the
strand linked to the first member and a central section of the strand
wrapped around the cam pulley. At least some embodiments of the invention
include a support assembly comprising a first column having a length
dimension parallel to a substantially vertical extension axis, a second
column supported by the first member for sliding motion along the
extension axis between at least an extended position and a retracted
position, a spring that generates a variable spring force that depends at
least in part on the degree of spring loading, the spring having first
and second ends where the first end is supported by and stationary with
respect to the second column, an equalizer assembly including a first end
linked to the second end of the spring and a second end linked to the
first column, the force equalizer assembly and spring applying a force
between the first and second columns tending to drive the columns into
the extended position wherein the applied force is substantially constant
irrespective of the position of the second column with respect to the
first column and a locking mechanism including at least a first locking
member supported by at least one of the first and second columns, the
first locking member moveable between a locked position wherein the
locking member substantially minimizes movement of the second column with
respect to the first column and an unlocked position wherein the first
locking member and allows movement of the second column with respect to
the first column.
[0048] In some cases the locking mechanism includes a first coupler
supported by the first column, a second coupler supported by the second
column proximate the first coupler and a locking member, the second
coupler operable to move with respect to the first coupler and with
respect to the second column when the second column moves with respect to
the first column, the first locking member supported proximate the second
coupler and operable to engage and disengage the second coupler when in
the locked and unlocked positions, respectively, when the locking member
engages the second coupler, the locking member restricting movement of
the second coupler with respect to each of the first coupler and the
second column.
[0049] In some cases the assembly further includes an operator for
controlling the locking member to engage and disengage the second
coupler. In some embodiments the first locking member is a lever having a
cam surface and linked for pivotal movement between the unlocked and
locked positions. In some cases the assembly further includes a locking
spring that biases the lever into the locked position.
[0050] In embodiments cases the assembly further includes a second locking
member and at least a first biaser, the second locking member supported
by the second column and proximate the second coupler, the first biaser
supported by the second locking member and biasing the second coupler
away from the second locking member wherein, when a load on the table top
is within a first range, the first biaser separates the second coupler
from the second locking member and, when the load on the table top is
within a second range, the second coupler contacts the second locking
member and inhibits movement of the second coupler.
[0051] In embodiments cases the assembly further includes a third locking
member and a second biaser, the third locking member supported by the
second column and proximate the second coupler, the second biaser
supported by the third locking member and biasing the second coupler away
from the third locking member wherein, when the load on the top is within
the first range, the second biaser separates the second coupler from the
third locking member and, when the load is within a third range, the
second coupler contacts the third locking member and movement of the
second coupler is restricted.
[0052] In some embodiments the first coupler is a threaded shaft and the
second coupler is a nut mounted to the shaft and wherein the threaded
shaft is mounted to the first column and is substantially parallel to the
vertical extension axis. In some embodiments the second and third locking
members are mounted to the second column on opposite sides of the nut and
wherein the first and second biasers are one of coil springs and disk
springs. In some embodiments the first coupler is a threaded shaft and
the second coupler is a nut mounted to the shaft and wherein the threaded
shaft is mounted to the first column and is substantially parallel to the
vertical extension axis.
[0053] In some embodiments the locking mechanism further includes a
threaded shaft linked to and stationary with respect to the first member
and aligned substantially along the extension axis and a nut mounted to
the threaded shaft for movement there along, the second member coupled to
the nut for movement therewith along the extension axis, the first
locking member supported adjacent the nut such that, when the first
locking member is in the locked position, the first locking member
restricts rotation of the nut with respect to the shaft. In some
embodiments the locking assembly further includes a housing and a biaser,
the housing forming a first stop surface and a first bearing surface, the
housing supported by the second column for movement therewith, a first
space located adjacent the first stop member, the biaser mounted between
the first bearing surface and the nut, the biaser tending to bias the nut
away from the first stop surface wherein, with the first locking member
restricting rotation of the nut, when a force within a first range is
applied to the second member along a first trajectory tending to move the
first stop surface toward the nut, the first bearing surface and the nut
compress the biaser so that the nut contacts the first stop surface and
the first stop surface tends to separately restrict movement of the nut.
[0054] In some cases, when a force within a second range which is less
than the first range is applied to the second member along the first
trajectory, the biaser maintains a space between the nut and the first
stop surface. In some further include an annular bearing ring between the
biaser and the nut and that surrounds the threaded shaft. In some
embodiments the biaser is one of a coil spring and a disk spring forming
a spring passageway and wherein the threaded shaft passes through the
spring passageway. In some embodiments the housing includes a first stop
member and a first bearing member that form the first stop surface and
the first bearing surface, respectively, and, wherein, the first bearing
member and first stop member form aligned openings through which the
threaded shaft passes.
[0055] In some embodiments the spring is positioned between the first
bearing surface and the first stop surface, the apparatus further
including a first plunger between the spring and the annular bearing ring
that passes through the opening formed by the first stop member. In some
embodiments the housing forms a second stop surface and a second bearing
surface, the first space located between the first and second stop
surfaces, the assembly further including a second biaser mounted between
the second bearing surface and the nut on a side of the nut opposite the
first biaser, the second biaser tending to bias the nut away from the
second stop surface, wherein, with the locking means restricting rotation
of the nut, when a force within a second range is applied to the second
column along a second trajectory opposite the first trajectory and
tending to move the second stop surface toward the nut, the second stop
surface and the nut compress the second biaser so that the nut contacts
the second stop surface and the second stop surface tends to separately
restrict movement of the nut.
[0056] In some embodiments, when a force within a third range which is
less than the first range is applied to the second column along the first
trajectory, the first biaser maintains a space between the nut and the
first stop surface and when a force within a fourth range which is less
than the first range is applied to the second column along the second
trajectory, the second biaser maintains a space between the nut and the
second stop surface. Some embodiments further include first and second
annular bearing rings between the first biaser and the nut and the second
biaser and the nut, respectively, where each of the bea
ring rings
surrounds the threaded shaft.
[0057] In some embodiments the housing includes a first stop member, a
first bearing member, a second stop member and a second bearing member
that form the first stop surface, the first bearing surface, the second
stop surface and the second bearing surface, respectively, and, wherein,
the first bearing member, first stop member, second bearing member and
second stop member form aligned openings through which the threaded shaft
passes. In some embodiments the first spring is positioned between the
first bearing surface and the first stop member and the second spring is
positioned between the second bearing surface and the second stop member,
the apparatus further including a first plunger between the first spring
and the first bearing ring that passes through the opening formed by the
first stop member and a second plunger between the second spring and the
second bearing ring that passes through the opening formed by the second
stop member.
[0058] Some cases further include a table top member wherein one of the
first and second columns supports the table top member in a substantially
horizontal orientation. In some embodiments the table top is supported by
the second column and wherein the second column and table top together
have a weight greater than 25 pounds.
[0059] Some cases further include velocity limiting means for limiting the
velocity of second column with respect to the first column. In some
embodiments the spring is a compression coil spring.
[0060] In some embodiments the equalizer includes a strand and a cam
pulley, the cam pulley mounted to the second column for rotation about a
pulley axis substantially perpendicular to the extension axis, a first
end of the strand linked to the second end of the spring, a second end of
the strand linked to the first column and a central section of the strand
wrapped around the cam pulley. In some embodiments the spring forms a
spring passageway and wherein the first end of the strand passes at least
part way through the passageway before linking to the second end of the
spring. In some embodiments the cam pulley is a spiral cam pulley.
[0061] In some cases the pulley includes a lateral surface spaced from the
pulley axis, the lateral surface forming a helical cable channel that
wraps around the pulley axis and that includes first and second channel
ends so that at least a portion of the channel and the pulley axis forms
channel radii perpendicular to the pulley axis, the radii increasing
along at least a portion of the channel in the direction from the first
channel end toward the second channel end, the central section of the
strand received within at least a portion of the pulley channel with the
first and second strand ends extending from a first radii portion and a
second radii portion of the channel where the first portion has a radii
that is smaller than the second portion In some embodiments the first
radii portion is at least 0.5 inches irrespective of the relative
positions of the first and second columns. In some embodiments the first
radii portion is approximately 0.5 inches when the second column is in
the extended position and is approximately 2.0 inches when the second
column is in the retracted position. In some embodiments the stroke of
the sliding motion of the second column is at least twelve inches.
[0062] At least some embodiments of the invention include a support
assembly comprising a first elongated member having a length dimension
parallel to a substantially vertical extension axis and forming an
internal surface, a second elongated member supported by the first member
for sliding motion along the extension axis between at least an extended
position and a retracted position, the second elongated member forming an
external surface, a spring that generates a variable spring force that
depends at least in part on the degree of spring loading, the spring
having first and second ends where the first end is supported by and
stationary with respect to the second elongated member, an equalizer
assembly including a first end linked to the second end of the spring and
a second end linked to the first member, the force equalizer assembly and
spring applying a force between the first and second members tending to
drive the elongated members into the extended position wherein the
applied force is substantially constant irrespective of the position of
the second elongated member with respect to the first elongated member,
at least one of ball bearings, needle bearings, rollers and wheels
positioned between the internal and external surfaces to facilitate
movement of the second column along the vertical extension axis with
respect to the first column.
[0063] Still other embodiments include a support assembly comprising a
first elongated member having a length dimension parallel to a
substantially vertical extension axis, a second elongated member
supported by the first member for sliding motion along the extension axis
between at least an extended position and a retracted position, a spring
that generates a variable spring force that depends at least in part on
the degree of spring loading, the spring having first and second ends
where the first end is supported by and stationary with respect to the
second elongated member, an equalizer assembly including a first end
linked to the second end of the spring and a second end linked to the
first member, the force equalizer assembly and spring applying a force
between the first and second members tending to drive the elongated
members into the extended position wherein the applied force is
substantially constant irrespective of the position of the second
elongated member with respect to the first elongated member and a
velocity governor supported by at least one of the first and second
elongated members for restricting the speed with which the second
elongated member moves with respect to the first elongated member along
the extension axis.
[0064] Other embodiments may include a support assembly comprising a first
elongated member having a length dimension parallel to a substantially
vertical extension axis, a second elongated member supported by the first
member for sliding motion along the extension axis between at least an
extended position and a retracted position, a spring that generates a
variable spring force that depends at least in part on the degree of
spring loading, the spring having first and second ends where the first
end is supported by and stationary with respect to the second elongated
member, an equalizer assembly including a first end linked to the second
end of the spring and a second end linked to the first member, the force
equalizer assembly and spring applying a force between the first and
second members tending to drive the elongated members into the extended
position wherein the applied force is substantially constant irrespective
of the position of the second elongated member with respect to the first
elongated member, a preloader supported by at least one of the first and
second columns and supporting at least a portion of the strand, the
preloader applying a preload force via the strand to the spring when the
second column is in a fully extended position and an adjuster for
adjusting the preload force applied by the preloader.
[0065] In addition, other embodiments include an extendable leg apparatus
comprising a first column having a length dimension parallel to a
substantially vertical extension axis, a second column supported by the
first column for sliding motion along the extension axis between at least
an extended position and a retracted position, at least one of the first
and second columns forming an internal cavity and a counterbalance
assembly including a spring guide supported substantially within the
cavity a compression spring having first and second ends and forming a
spring passageway, the spring positioned such that the spring guide
resides at least in part in the spring passageway and with a first end
supported within the cavity and an equalizer assembly including a first
end linked to the second end of the spring and a second end linked to the
first column, the force equalizer assembly and spring applying a force
between the first and second columns tending to drive the columns into
the extended position wherein the applied force is substantially constant
irrespective of the position of the second column with respect to the
first column.
[0066] Some embodiments include an extendable leg apparatus comprising a
first column having a length dimension parallel to a substantially
vertical extension axis, a second column supported by the first column
for sliding motion along the extension axis, at least one of the first
and second columns forming an internal cavity and a counterbalance
assembly including a spring having first and second ends, the first end
supported substantially within the cavity, a spiral cam pulley supported
substantially within the cavity for rotation about a pulley axis, the
pulley including a lateral surface spaced from the pulley axis, the
lateral surface forming a helical cable channel that wraps around the
pulley axis and that includes first and second channel ends so that at
least a portion of the channel and the pulley axis forms channel radii
perpendicular to the pulley axis, the radii increasing along at least a
portion of the channel in the direction from the first channel end toward
the second channel end and at least one strand having a central portion
and first and second strand ends, the central portion received within at
least a portion of the pulley channel with the first and second strand
ends extending from a first radii portion and a second radii portion of
the channel where the first portion has a radii that is smaller than the
second portion, the first and second strand ends linked to the first
column and the second end of the spring, respectively, wherein the strand
has a cross sectional diameter and the minimum radii of the channel from
which the first strand end extends is at least five times the strand
diameter. Here, the maximum radii of the channel from which the first
strand end extends may be approximately 2.0 inches. In some cases the
strand has a cross sectional diameter and the minimum radii of the
channel from which the first strand end extends is at least five times
the strand diameter.
[0067] In some cases the minimum radii of the channel from which the first
strand end extends is at least eight times the strand diameter. In some
cases the strand is metallic. In at least some cases the strand is at
least 1/16.sup.th of an inch in diameter. In some cases the strand is at
least 1/8.sup.th of an inch in diameter.
[0068] Furthermore, some embodiments include a telescoping assembly
comprising a first member having a length dimension along an extension
axis, a second member supported by the first member for movement along
the extension axis, a threaded shaft linked to and stationary with
respect to the first member and aligned substantially along the extension
axis, a housing forming a first stop surface and a first bearing surface,
the housing linked to the second member for movement therewith, a first
space located adjacent the first stop member, a nut mounted to the
threaded shaft for movement there along and located within the first
space adjacent the first stop surface, a locking means for restricting
and allowing rotation of the nut with respect to the threaded shaft, a
biaser mounted between the first bearing surface and the nut, the biaser
tending to bias the nut away from the first stop surface wherein, with
the locking means restricting rotation of the nut, when a force within a
first range is applied to the second member along a first trajectory
tending to move the first stop surface toward the nut, the first bearing
surface and the nut compress the biaser so that the nut contacts the
first stop surface and the first stop surface tends to separately
restrict movement of the nut.
[0069] Here, in some cases, when a force within a second range which is
less than the first range is applied to the second member along the first
trajectory, the biaser maintains a space between the nut and the first
stop surface. In some cases the assembly also includes an annular bearing
ring between the biaser and the nut and that surrounds the threaded
shaft. In some cases the bearing ring is one of a needle bearing ring and
a ball bearing ring. In some cases the biaser is a helical spring forming
a spring passageway and wherein the threaded shaft passes through the
spring passageway.
[0070] In some cases the housing includes a first stop member and a first
bearing member that form the first stop surface and the first bearing
surface, respectively, and, wherein, the first bearing member and first
stop member form aligned openings through which the threaded shaft
passes. Here, the spring may be positioned between the first bearing
surface and the first stop member and the apparatus may further include a
first plunger between the spring and the annular bearing ring that passes
through the opening formed by the first stop member.
[0071] In at least some cases the housing forms a second stop surface and
a second bearing surface, the first space located between the first and
second stop surfaces, the assembly further including a second biaser
mounted between the second bearing surface and the nut on a side of the
nut opposite the first biaser, the second biaser tending to bias the nut
away from the second stop surface, wherein, with the locking means
restricting rotation of the nut, when a force within a second range is
applied to the second member along a second trajectory opposite the first
trajectory and tending to move the second stop surface toward the nut,
the second stop surface and the nut compress the second biaser so that
the nut contacts the second stop surface and the second stop surface
tends to separately restrict movement of the nut. Here, when a force
within a third range which is less than the first range is applied to the
second member along the first trajectory, the first biaser may maintain a
space between the nut and the first stop surface and when a force within
a fourth range which is less than the first range is applied to the
second member along the second trajectory, the second biaser may maintain
a space between the nut and the second stop surface. Some embodiments
include first and second annular bearing rings between the first biaser
and the nut and the second biaser and the nut, respectively, where each
of the bea
ring rings surrounds the threaded shaft. In some cases each of
the bearing rings is one of a needle bearing ring and a ball bearing
ring.
[0072] In some cases the first and second biasers are first and second
springs that form first and second spring passageways, respectively, and,
wherein, the threaded shaft passes through the spring passageways. Here,
the housing may include a first stop member, a first bearing member, a
second stop member and a second bearing member that form the first stop
surface, the first bearing surface, the second stop surface and the
second bearing surface, respectively, and, the first bearing member,
first stop member, second bearing member and second stop member may form
aligned openings through which the threaded shaft passes. Also, the first
spring may be positioned between the first bearing surface and the first
stop member and the second spring may be positioned between the second
bearing surface and the second stop member and the apparatus may further
include a first plunger between the first spring and the first bearing
ring that passes through the opening formed by the first stop member and
a second plunger between the second spring and the second bearing ring
that passes through the opening formed by the second stop member.
[0073] In some cases the locking means includes a cam having a cam surface
and linked for pivotal movement from an unlocked position where the cam
surface is separate from the nut and a locked position wherein the cam
surface contacts the nut and restricts movement. Here, the assembly may
further include a locking spring that biases the cam into the locked
position. In some cases the assembly includes an operator for controlling
the locking means to engage and disengage the nut.
[0074] In addition, some embodiments include a telescoping assembly
comprising a first member having a length dimension along an extension
axis, a second member supported by the first member for movement along
the extension axis, a threaded shaft linked to and stationary with
respect to the first member and aligned substantially along the extension
axis, a housing forming a first stop surface and a first bearing surface,
the housing linked to the second member for movement therewith, a first
space located adjacent the first stop member, a nut mounted to the
threaded shaft for movement there along and located within the first
space adjacent the first stop surface, a primary locking means for
restricting and allowing rotation of the nut with respect to the threaded
shaft and a secondary locking means for, with the primary locking means
restricting rotation of the nut, additionally restricting the nut when a
force within a first range is applied to the second member along a first
trajectory tending to move the second member in a first direction along
the extension axis.
[0075] Here, the assembly may also include a third locking means for, with
the primary locking means restricting rotation of the nut, additionally
restricting the nut when a force within a second range is applied to the
second member along a second trajectory tending to move the second member
in a second direction along the extension axis where the second direction
is opposite the first direction.
[0076] Moreover, some embodiments include a telescoping assembly
comprising a first elongated member including an internal surface that
forms a first passageway extending along an extension axis, a second
elongated member including an external surface, the second member
received within the first passageway for sliding movement along the
extension axis, a first of the internal and external surfaces forming a
first mounting surface pair including first and second co-planar and
substantially flat mounting surfaces, a second of the internal and
external surfaces forming a first raceway along at least a portion of the
first surface length, the first raceway having first and second facing
raceway surfaces adjacent the mounting surface pair and at least a first
roller pair including first and second rollers mounted to the first and
second mounting surfaces for rotation about first and second
substantially parallel roller axis, respectively, the first and second
roller axis spaced apart along the extension axis, the first roller axis
closer to the first raceway surface than to the second raceway surface
and the second roller axis closer to the second raceway surface than to
the first raceway surface wherein the first and second rollers interact
with the first and second raceway surfaces to facilitate sliding of the
first elongated member with respect to the second elongated member along
the extension axis. Here, the external surface of the second elongated
member, may form the substantially flat first and second mounting
surfaces and the internal surface of the first elongated member may form
the first raceway.
[0077] In some cases the internal surface forms a second raceway along at
least a portion of the first passageway, the second raceway including
third and fourth facing raceway surfaces and, wherein, the external
surface forms a second mounting surface pair including third and fourth
co-planar and substantially flat mounting surfaces adjacent the second
raceway, the assembly further including at least a second roller pair
including third and fourth rollers mounted to the third and fourth
mounting surfaces for rotation about third and fourth substantially
parallel roller axis, respectively, the third and fourth roller axis
spaced apart along the extension axis, the third roller axis closer to
the third raceway surface than to the fourth raceway surface and the
fourth roller axis closer to the fourth raceway surface than to the third
raceway surface.
[0078] In some cases the first and third roller axis are at substantially
the same location along the extension axis and wherein the second and
fourth roller axis are at substantially the same location along the
extension axis.
[0079] In some embodiments the internal surface of the first elongated
member forms third and fourth raceways along at least a portion of the
first passageway, the third raceway including fifth and sixth facing
raceway surfaces and the fourth raceway including seventh and eighth
raceway surfaces and, wherein, the external surface of the second
elongated member forms third and fourth mounting surface pairs including
fifth and sixth co-planar and substantially flat mounting surfaces
adjacent the third raceway and seventh and eighth co-planar and
substantially flat mounting surfaces adjacent the fourth raceway,
respectively, the assembly further including third and fourth roller
pairs including fifth and sixth rollers mounted to the fifth and sixth
mounting surfaces for rotation about fifth and sixth substantially
parallel roller axis and seventh and eighth rollers mounted to the
seventh and eighth mounting surfaces for rotation about seventh and
eighth substantially parallel roller axis, respectively, the fifth and
sixth roller axis spaced apart along the extension axis, the fifth roller
axis closer to the fifth raceway surface than to the sixth raceway
surface, the sixth roller axis closer to the sixth raceway surface than
to the fifth raceway surface, the seventh and eighth roller axis spaced
apart along the extension axis, the seventh roller axis closer to the
seventh raceway surface than to the eighth raceway surface and the eighth
roller axis closer to the eighth raceway surface than to the seventh
raceway surface.
[0080] In some cases the first and third mounting surface pairs are
substantially parallel and generally face in opposite directions, the
second and fourth mounting surface pairs are substantially parallel and
generally face in opposite directions and the first and second mounting
pairs form an angle between 60 and 120 degrees. In some cases the angle
between the first and second mounting surface pairs is substantially 90
degrees.
[0081] In some embodiments the first elongated member has a substantially
rectilinear cross section and wherein the first, second, third and fourth
raceways are formed at the corners of the rectilinear cross section. In
addition, in some cases the second elongated member has a substantially
rectilinear cross section and wherein the first, second, third and fourth
mounting surface pairs are formed at the corners of the rectilinear cross
section of the second elongated member.
[0082] In some embodiments the first elongated member includes first and
second substantially flat wall members that form a substantially 90
degree angle, a third wall member substantially parallel to and facing
the first wall member and a fourth wall member substantially parallel to
and facing the second wall member, the first, second, third and fourth
raceways separate the first and second, second and third, third and
fourth, and fourth and first wall members and wherein the first raceway
surface is adjacent the first wall member, the third raceway surface is
adjacent the second wall member, the fifth raceway surface is adjacent
the third wall member and the seventh raceway surface is adjacent the
fourth wall member. Here, the first raceway surface may form a
substantially 45 degree angle with the first wall member, the third
raceway surface may form a substantially 45 degree angle with the second
wall member, the fifth raceway surface may form a substantially 45 degree
angle with respect to the third wall member and the seventh raceway
surface may form a substantially 45 degree angle with respect to the
fourth wall member.
[0083] In some cases each roller includes an annular inner bearing race,
an annular outer bearing race and ball bearings between the inner and
outer races wherein the inner race is mounted to an associated mounting
surface. In some cases the first and second mounting surfaces are formed
by a single substantially flat mount surface.
[0084] Some inventive embodiments also include a telescoping assembly
comprising a first elongated member including an internal surface that
forms a first passageway extending along an extension axis, a second
elongated member including an external surface, the second member
received within the first passageway for sliding movement along the
extension axis, a first of the internal and external surfaces forming
first, second, third and fourth mount surfaces wherein the first and
third mount surfaces form less than a 30 degree angle and are
non-co-planar, the second and fourth mount surfaces form less than a 30
degree angle and are non-co-planar and the first and second mount
surfaces form an angle between 60 and 120 degrees, a second of the
internal and external surfaces forming first, second, third and fourth
raceways along at least a portion of the second surface length, the
first, second, third and fourth raceways adjacent the first, second,
third and fourth mount surfaces and including first and second spaced
apart, third and fourth spaced apart, fifth and sixth spaced apart and
seventh and eighth spaced apart raceway surfaces, respectively, first,
second, third and fourth bearing pairs mounted to the first, second,
third and fourth mount surfaces and including first and second, third and
fourth, fifth and sixth, and seventh and eighth bearings, respectively,
where the bearings of each pair are spaced apart along the extension
axis, the first, third, fifth and seventh bearings supported relatively
closer to the first, third, fifth and seventh raceway surfaces than to
the second, fourth, sixth and eighth raceway surfaces and the second,
fourth, sixth and eighth bearings supported relatively closer to the
second, fourth, sixth and eighth raceway surfaces than to the first,
third, fifth and seventh raceway surfaces and, wherein, the first,
second, third, fourth, fifth, sixth, seventh and eighth bearings interact
with the first, second, third, fourth, fifth, sixth, seventh and eighth
raceway surfaces, respectively, to facilitate sliding motion of the
second elongated member with respect to the first elongated member.
[0085] Here, the first elongated member may include the internal surface
and the second elongated member includes the external surface. Also, the
bearings may be one of rollers, ball bearings and needle bearings.
[0086] Furthermore, some embodiments include a telescoping assembly
comprising a first elongated member including an internal surface that
forms a first passageway extending along an extension axis, a second
elongated member including an external surface, the second member
received within the first passageway, one of the internal and external
surfaces forming first and third non-coplanar mount surfaces that form
less than a 30 degree angle and second and fourth non-coplanar mount
surfaces that form less than a 30 degree angle where the second mount
surface forms an angle between substantially 60 and 120 degrees with
respect to the first mount surface, the other of the internal and
external surfaces forming first, second, third and fourth raceways
adjacent the first, second, third and fourth mount surfaces and first,
second, third and fourth roller assemblies mounted to the first, second,
third and fourth mount surfaces, respectively, each roller assembly
including at least one roller mounted for rotation about an axis that is
substantially perpendicular to the mounting surface to which the roller
is mounted and that is substantially perpendicular to the extension axis,
the first, second, third and fourth roller assemblies interacting with
the first, second, third and fourth raceways to facilitate sliding motion
of the first elongated member along the extension axis with respect to
the second elongated member. Here, in some cases the first and third
mount surfaces are substantially parallel, the second and fourth mount
surfaces are substantially parallel and the first and second mount
surfaces form a substantially 90 degree angle. Here, in some cases the
first, second, third and fourth roller assemblies include first and
second, third and fourth, fifth and sixth, and seventh and eighth
rollers, respectively.
[0087] In addition, in some cases, the first roller is spaced apart from
the second roller along the extension axis, the third roller is spaced
apart from the fourth roller along the extension axis, the fifth roller
is spaced apart from the sixth roller along the extension axis and the
seventh roller is spaced apart from the eighth roller along the extension
axis, the first, second, third and fourth raceways include first and
second facing, third and fourth facing, fifth and sixth facing and
seventh and eighth facing surfaces, respectively, the first, third, fifth
and seventh rollers are supported relatively closer to the first, third,
fifth and seventh raceway surfaces than to the second, fourth, sixth and
eighth raceway surfaces and the second, fourth, sixth and eighth rollers
are supported relatively closer to the second, fourth, sixth and eighth
raceway surfaces than to the first, third, fifth and seventh raceway
surfaces, respectively.
[0088] In addition, at least some inventive embodiments include a
telescoping assembly, the assembly comprising a first member having a
length dimension along an extension axis, a second member supported by
the first member for movement along the extension axis, a threaded shaft
linked to and stationary with respect to the first member and aligned
substantially along the extension axis, a brake member forming a braking
surface proximate the threaded shaft, a nut supported by the threaded
shaft for movement there along and coupled to the second member, at least
one brake shoe supported by the nut proximate the braking surface for
sliding motion away from the threaded shaft and toward the braking
surface, a biaser for biasing the brake shoe toward the threaded shaft
and away form the braking surface, wherein, when the nut rotates about
the shaft, centrifugal force on the brake shoe causes the brake shoe to
move toward the braking surface and, when the centrifugal force exceeds a
threshold level, the shoe contacts the braking surface.
[0089] In some cases the brake member includes a housing mounted to the
second member for movement therewith. In some cases the braking surface
includes an annular surface and wherein the brake shoe includes an arced
surface that mirrors the annular surface and that contacts the annular
surface when the threshold level is exceeded. In some cases the assembly
further includes second and third brake shoes supported by the nut
proximate the braking surface for sliding motion away from the threaded
shaft and toward the braking surface and wherein the first, second and
third brake shoes are substantially circumferentially equi-spaced about
the nut for sliding motion away from the shaft in different directions.
[0090] In at least some embodiments the nut includes an annular recess
about an external surface and the brake shoes are at least in part
receivable within the annular recess. In some cases the nut further forms
a rib extending along a trajectory perpendicular to the shaft for each of
the brake shoes and wherein each brake shoe includes a groove that
receives the rib to guide the shoe during sliding motion. In some cases
the biaser includes a loop shaped extension spring. In at least some
embodiments each of the brake shoes forms a channel substantially along a
length dimension and wherein the extension spring is received within each
of the brake shoe channels and generally around a lateral surface of the
nut.
[0091] In some cases the nut forms one of a rib and a groove extending
along a trajectory perpendicular to the shaft and wherein the brake shoe
forms the other of a rib and a groove that receives the one of the rib
and groove formed by the nut to guide the shoe during sliding motion. In
some cases the biaser includes a loop shaped extension spring.
[0092] In some embodiments the housing includes a housing structure that
forms a space, the nut is supported within the space, the assembly
further including first and second bea
ring rings and wherein the bearing
rings couple the nut to the housing. Here, the housing may include an
annular surface that forms the braking surface and the brake shoe may
form an arced surface that mirrors the braking surface such that, when
the threshold force is exceeded, the arced surface contacts the braking
surface.
[0093] These and other objects, advantages and aspects of the invention
will become apparent from the following description. In the description,
reference is made to the accompanying drawings which form a part hereof,
and in which there is shown a preferred embodiment of the invention. Such
embodiment does not necessarily represent the full scope of the invention
and reference is made therefore, to the claims herein for interpreting
the scope of the invention.
[0094] The invention will hereafter be described with reference to the
accompanying drawings, wherein like reference numerals denote like
elements, and:
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0095] FIG. 1 is a perspective view of a table assembly according to at
least some aspects of the present invention:
[0096] FIG. 2 is a side elevational view of the table of FIG. 1 showing
the table in an extended or high position and in phantom a retracted or
lower position;
[0097] FIG. 3 is a perspective view of a counter balancing assembly and a
locking assembly according to at least some aspects of the present
invention;
[0098] FIG. 4 is an exploded view of the counter balancing assembly of
FIG. 3;
[0099] FIG. 5 is an enlarged view of the counter balancing assembly and
the locking assembly of FIG. 3;
[0100] FIG. 6 is a partial cross sectional view of the assembly of FIG. 1;
[0101] FIG. 7 is a cross sectional view of the assembly of FIG. 1;
[0102] FIG. 8 is a view similar to FIG. 6, albeit illustrating the table
assembly with the table top member in a lower position;
[0103] FIG. 9 is a cross sectional view taken along line 9-9 of FIG. 6;
[0104] FIG. 10 is a perspective view of the snail cam pulley of FIG. 3;
[0105] FIG. 11 is a side elevational view of the snail cam pulley of FIG.
10;
[0106] FIG. 12 is a perspective view of the assembly of FIG. 1 where a top
portion of the assembly has been removed from the bottom-portion;
[0107] FIG. 13 is a perspective view taken along the line 13-13 of FIG.
12;
[0108] FIG. 14 is an end view of the leg assembly of FIG. 12 taken along
the line 14-14 in FIG. 12;
[0109] FIG. 15 is an enlarged end view of a portion of the leg assembly of
FIG. 14 taken along the line 15-15;
[0110] FIG. 16 is an enlarged perspective view of the locking assembly of
FIG. 3;
[0111] FIG. 17 is a cross sectional view taken along the line 17-17 of
FIG. 16;
[0112] FIG. 18 is an enlarged view of a portion of the cross sectional
view of FIG. 17, albeit where a primary locking mechanism has been
disengaged;
[0113] FIG. 19 is similar to FIG. 18, albeit where both the primary and a
secondary locking mechanism are engaged when an overload condition
occurs;
[0114] FIG. 20 is similar to FIG. 18, albeit where both the primary and a
third locking mechanism are engaged when an underload condition occurs;
[0115] FIG. 21 is a schematic illustration of an exemplary adjustable
counterbalance assembly with the assembly set to apply a first magnitude
counterbalance force;
[0116] FIG. 22 is a schematic similar to FIG. 21, albeit with the assembly
set to apply a second magnitude counterbalance force;
[0117] FIG. 23 is a perspective view of the exemplary power law pulley in
FIG. 21;
[0118] FIG. 24 is a side elevational view of the pulley of FIG. 23;
[0119] FIG. 25 is a schematic diagram of an automatically adjustable
counterbalance assembly;
[0120] FIG. 26 is a view similar to the view of FIG. 18, albeit including
two pressure sensors for use with other automatic counterbalance
components illustrated in FIG. 25;
[0121] FIG. 27 is a graph showing a power law force curve;
[0122] FIG. 28 is a cross-sectional view of a second locking assembly
including a centrifugal force speed control mechanism according to at
least some aspects of the present invention where a brake shoe is in a
position that does not regulate speeds, albeit where a threaded shaft
usable therewith is not illustrated;
[0123] FIG. 29 is an exploded view of the clutch nut, brake shoes and the
extension ring of FIG. 28;
[0124] FIG. 30 is a cross-sectional view similar to the view illustrated
in FIG. 28, albeit where the brake shoes are in a speed controlling
position;
[0125] FIG. 31 is a perspective view another locking and speed governing
assembly;
[0126] FIG. 32 is a cross-sectional view taken along the line 32-32 of
FIG. 31;
[0127] FIG. 33 is a cross-sectional view taken along the line 33-33 FIG.
31 wherein a locking sub-assembly is in a locking position;
[0128] FIG. 34 is similar to FIG. 33, albeit where the locking assembly is
in a released or unlocked position;
[0129] FIG. 35 is a partial cross-sectional view showing an exemplary
mounting assembly for the locking assembly of FIG. 31;
[0130] FIG. 36 is an enlarged view of a portion of the mounting
sub-assembly of FIG. 35; and
[0131] FIG. 37 is a perspective view of a second embodiment of a spring
and spring guide subassembly mounted to a datum plate;
[0132] FIG. 38 is a side plan view of the configuration of FIG. 37;
[0133] FIG. 39 is a partially exploded view of a spring guide assembly
consistent with the configuration of FIG. 37;
[0134] FIG. 40 is a side plan view of the guide assembly of FIG. 39;
[0135] FIG. 41 is a top plan view of the guide assembly of FIG. 37 and
other components mounted within an extension-like subassembly;
[0136] FIG. 42 is a plan view of an exemplary assembly including one
embodiment of a preload force adjusting mechanism;
[0137] FIG. 43 is similar to FIG. 42, albeit showing a perspective view
from another angle;
[0138] FIG. 44 is a perspective view of a portion of the preload
adjustment mechanism shown in FIG. 42;
[0139] FIG. 45 is a perspective and partially exploded view of the
assembly of FIG. 44, albeit including a lower housing member;
[0140] FIG. 46 is a partial cross-sectional view taken along the line
46-46 of FIG. 44;
[0141] FIG. 47 is similar to FIG. 46, albeit illustrating the assembly in
an extended configuration;
[0142] FIG. 48 is an enlarged view of a portion of the assembly of FIG. 46
including additional detail in at least one exemplary embodiment and
additional table assembly components;
[0143] FIG. 49 is a view similar to the view FIG. 45, albeit illustrating
a subset of the components shown in FIG. 45 where an indicator mechanism
arm assembly is included;
[0144] FIG. 50 is similar to FIG. 47, albeit illustrating the
configuration that includes the indicator mechanism of FIG. 49 in
schematic;
[0145] FIG. 51 is similar to the view of FIG. 46, albeit illustrating the
configuration that includes the indicator mechanism of FIG. 49 in
schematic;
[0146] FIG. 52 is a partial view of a table assembly that includes an
adjustment mechanism and an indicator mechanism consistent with the
embodiments described above with respect to FIGS. 42-50;
[0147] FIG. 53 is a perspective of a slider subassembly including a guide
member similar to the guide or slider subassembly shown in FIG. 49;
[0148] FIG. 54 is similar to FIG. 53, albeit showing the assembly with a
top member removed;
[0149] FIG. 55 is a top plan view of the slider assembly of FIG. 54,
albeit with a spring and a bearing removed;
[0150] FIG. 56 is a perspective view of a nut and lever member shown in
FIG. 55;
[0151] FIG. 57 is a cross-sectional view of the assembly of FIG. 53
installed in a preload force adjustment configuration where the slider
assembly or guide member is in an intermediate position;
[0152] FIG. 58 is similar to FIG. 57, albeit showing the slider assembly
or guide member in a minimum preload force position;
[0153] FIG. 59 is similar to FIG. 57, albeit showing the slider assembly
or guide member in a maximum preload force position;
[0154] FIG. 60 is a schematic view showing another indicator embodiment
that may be used with the slider assembly of FIG. 53; and
[0155] FIG. 61 is similar to FIG. 60, albeit showing the indicator
assembly in a second relative juxtaposition.
DETAILED DESCRIPTION OF THE INVENTION
[0156] One or more specific embodiments of the present invention are
described below. It should be appreciated that, in the development of any
such actual implementation, as in any engineering or design project,
numerous implementation-specific decisions must be made to achieve the
developers' specific goals, such as compliance with system-related and
business related constraints, which may vary from one implementation to
another. Moreover, it should be appreciated that such a development
effort might be complex and time consuming, but would nevertheless be a
routine undertaking of design, fabrication, and manufacture for those of
ordinary skill having the benefit of this disclosure.
[0157] Referring now to the drawings wherein similar reference numerals
correspond to similar elements throughout the several views and, more
specifically, referring to FIGS. 1 and 2, at least some aspects of the
present invention will be described in the context of an exemplary table
assembly 10, including a base member 12, a table top or top member 14,
and a leg or column assembly 16 that extends from base member 12 to an
undersurface 18 of top member 14. Base member 12 is a flat planar rigid
member which, in the illustrated embodiment, has a rectilinear shape.
Member 12 has a flat undersurface 20 that contacts an upwardly facing
floor surface 22 and a flat top surface 24.
[0158] Table top 14 is a flat, planar, rigid and, in the illustrated
embodiment, rectilinear member, having a top surface 26 and bottom
surface 18.
[0159] Referring to FIGS. 1 through 9 and also to FIGS. 12 through 18,
exemplary leg assembly 16 includes first and second columns or elongated
extension members 28 and 30, respectively, a counterbalance assembly 34
(see specifically FIG. 5), a locking assembly 36 (see specifically FIGS.
16 through 18) and roller assemblies 188, 194, 200 and 206 and related
raceways 180, 182, 184 and 186 (see specifically FIGS. 12 through 15A).
[0160] Referring to FIGS. 1 through 3, 6 through 9 and 13 and 14, first
column 28 is an elongated rigid member having a top end 38 and a bottom
end 40 and that forms an internal first column passageway 32. To this
end, column 28 includes first, second, third and fourth wall members 42,
44, 46 and 48, respectively. Each of the wall members 42, 44, 46 and 48
is a substantially flat rigid member. Wall members 42 and 46 are parallel
and separated by the space that forms passageway 32. Similarly, wall
members 44 and 48 are parallel and separated by the space that forms
passageway 32. Wall members 44 and 48 are perpendicular to wall member 42
and traverse the distance between wall members 42 and 46 so that the
cross section of column 28 is rectilinear as best illustrated in FIG. 14.
[0161] Referring again to FIGS. 1 through 3 and to FIG. 6, in the
illustrated embodiment, a plate 50 is rigidly mounted (e.g., may be
welded) to bottom end 40 of column 28. To this end, referring to FIG. 14,
four screw receiving holes, one identified by numeral 49, are formed by
the internal surface of column 28, one hole in each of the four corners
of the column. Although not illustrated, screws can be provided that pass
through plate 50 and are received in the fastening holes 49. Other
mechanical fasteners as well as welding are contemplated for mounting
column 28 to plate 50. Plate 50 can be attached via bolts or the like to
base member 12, thereby supporting column 28 in a substantially vertical
orientation parallel to a vertical extension axis 52.
[0162] Referring once again to FIGS. 1, 2, 6 through 9, and 13 and 14,
second column 30 is a rigid elongated member having a top end 54 and an
oppositely directed bottom end 56 that forms a second column cavity or
internal passageway 58. To this end, column 30 includes first, second,
third and fourth substantially flat and elongated wall members 60, 62, 64
and 66, respectively. First and second wall members 60 and 64 are
parallel and separated by the space that defines passageway 58.
Similarly, wall members 62 and 66 are flat elongated members that are
parallel and are separated by the space that defines passageway 58. Each
of wall members 62 and 66 is generally perpendicular to wall member 60
and traverses the distance between wall members 60 and 64 such that
column 30 has a rectilinear cross section as best illustrated in FIG. 14.
[0163] Column 30 is dimensioned such that column 30 is telescopically
receivable within passageway 32 formed by the internal surface of column
28. Roller assemblies 188, 194, 200 and 206 and associated raceways 180,
182, 184 and 186 illustrated in FIGS. 12 through 15A minimize friction
between columns 28 and 30, thereby facilitating easy sliding motion of
second column 28 with respect to first column 30 along extension axis 52
as indicated by arrows 33 in FIGS. 1 and 2. Roller assemblies 188, 194,
200 and 206 and associated raceways 180, 182, 184 and 186 will be
described in greater detail below.
[0164] Referring now to FIGS. 6 and 8, a rectilinear plate 70 similar to
the plate 50 illustrated in FIG. 1, is rigidly connected to the top end
54 of column 30. In the illustrated embodiment, the internal surface of
column 30 forms four screw holes (one identified by numeral 102) for
mounting plate 70 to the end of column 30. Other mechanical fastening
means as well as welding are contemplated for mounting plate 70 to end
54. Although not illustrated, screws or other mechanical fastening
mechanisms are used to mount the undersurface 18 of table top 14 to a top
surface of plate 70. Thus, as column 30 moves up and down with respect to
column 28, top member 14 likewise moves up and down. In at least some
cases columns 28 and 30 may be formed of extruded aluminum or other
suitably rigid and strong material.
[0165] Referring to FIGS. 6 and 7, wall 64 of column 30 forms an elongated
straight opening 55 (see also 55 shown in phantom in FIG. 9) that extends
along most of the length of wall 64 but that stops short of either of the
ends 54 or 56. Opening 55 has a width dimension (not labeled) that is
suitable for passing an end of a strand or cable 69 (see FIG. 3) to be
described below.
[0166] Referring now to FIGS. 3 through 11, exemplary counterbalance
assembly 34 is, in general, mounted within passageway 58 formed by second
column 30. Assembly 34 includes a housing structure 72, a snail cam
pulley 74, a pulley shaft 76, four guide rods collectively identified by
numeral 78, a follower or plunger 80, a plunger dowel 82, a biaser in the
form of a helical spring 84, a spring guide 86, an end disk 88 and a
cable or strand 69. Herein, pulley 74 and strand 69 together may be
referred to as an "equalizer assembly". Housing structure 72 includes a
base member 90, first and second lateral members 92 and 94 and a top
member 96. Base member 90 is, in general, a rigid rectilinear member that
is mounted (e.g., via welding, screws or the like) within passageway 58
proximate bottom end 56 of second column 30 and forms a generally flat
and horizontal top surface 98. As best seen in FIG. 5, the corners of
member 90 form recesses or channels, three of which are shown and
identified collectively by numeral 100. Channels 100 are formed to
accommodate the screw holes (e.g., 102, see FIG. 14) provided on the
internal surface of column 30. Referring to FIGS. 9 and 17, base member
90 forms a single opening 104 to accommodate a threaded shaft 106
described below in the context of locking assembly 36.
[0167] Lateral members 92 and 94 are flat rigid members that are welded or
otherwise connected to top surface 98 of base member 90 and extend
perpendicular thereto. Members 92 and 94 are separated by a space 108 and
each forms an opening 110 and 112, respectively, where openings 110 and
112 are aligned to accommodate pulley shaft 76. Pulley shaft 76 is
mounted between lateral members 92 and 94 via reception of opposite ends
in openings 110 and 112 and, in at least some cases, does not rotate
after being mounted. Space 108 is aligned with opening or slot 55 formed
by second column 30. In this regard, see slot 55 shown in phantom in FIG.
9 and the general alignment with space 108.
[0168] Top member 96 is a rigid and generally square member that is
mounted to edges of lateral members 92 and 94 opposite base member 90 via
welding, screws, or some other type of mechanical fastener. Top member 96
forms a central opening 118 as best seen in FIGS. 5 and 7.
[0169] Referring to FIGS. 4 through 11, snail cam pulley 74 is a rigid and
generally disk-shaped member that forms a central opening 120 about an
axis 114. A lateral surface 122 surrounds axis 114 and forms a cable
channel 124 that wraps around axis 114 and includes a first channel end
128, best seen in FIGS. 10 and 11, and a second channel end 130, best
seen in FIGS. 5 and 9. Radii are defined between axis 114 and different
portions of channel 124. For example, first, second and third different
radii are labeled R1, R2 and R3 in FIG. 11. The radii (e.g., R1 and R2)
increase along at least a portion of channel 124 in a direction from the
first channel end 128 toward the second channel end 130. Thus, radius R1
is closer to end 128 then is radius R2 and has a smaller dimension than
radius R2 and radius R2 is closer to end 128 and has a smaller dimension
than radius R3. At the second channel end 130, the channel 124 has a
constant relatively large radius throughout several (e.g., 2) rotations
about the lateral pulley surface as best seen in FIG. 9. A low friction
bearing 121 may be provided within opening 120 formed by pulley to
facilitate relatively low frication movement of pulley along and around
shaft 76.
[0170] Referring to FIGS. 8 and 11, in at least some cases there is a
specific relationship between a diameter (not labeled) of strand 69 and
the minimum diameter R1 of pulley 74. To this end, strand 69 may be
formed of woven metal or synthetic material (e.g., nylon). Where strand
69 is a woven material, as the strand is rotated about a pulley, the
separate woven elements that form the strand rub against each other
causing friction. This friction is problematic for several reasons.
First, this fraction causes a drag on movement of column 30 with respect
to column 28. Second this inter-strand friction wears on the strand and
reduces the useful life of strand 69. To minimize the inter-strand
friction, the radius R1 is restricted so that it does not get too small.
In at least some cases radius R1 is at least 5 times the diameter of the
strand. In other cases radius R1 is approximately 6-8 time the diameter
of the strand. In at least some cases strand 69 is formed of 1/8 inch
diameter braided steel.
[0171] Referring still to FIGS. 4 and 5, as well as to FIGS. 10 and 11,
pulley 74 is mounted to shaft 76 so that, while supported thereby for
rotation about a pulley axis 132 that is aligned with openings 110 and
112, pulley 74 is generally free to move along shaft 76 and along axis
132.
[0172] Referring now to FIGS. 4 through 9, rods 78 include four parallel
rigid and elongated extension rods that are equispaced about opening 118
and extend upward from top member 96 to distal ends, two of which are
collectively identified by numeral 134 in FIGS. 4 and 5. End disk 88 is a
rigid flat circular disk that forms four holes 145 that are spaced to
receive the distal ends 134 of rods 78.
[0173] Coil compression spring 84 is a generally cylindrical spring having
first and second opposite ends 140 and 142, respectively, and forms a
cylindrical spring passageway 144.
[0174] Spring guide 86 is a cylindrical rigid member that forms a
cylindrical internal channel 146. Guide 86 also forms first and second
slots 148 and 150 (see FIG. 9) in oppositely facing sides thereof. Slots
148 and 150 extend along most of the length of guide 86 but stop short of
the opposite ends thereof. Guide 86 has a radial dimension (not
illustrated) such that guide 86 is receivable within spring passageway
144 without contacting the coils of spring 84. Guide passageway 146 has a
radial dimension such that guide 86 can be slid over rods 78.
[0175] Plunger 80 is a rigid cylindrical member having a length dimension
substantially less than the length dimension of guide member 86 and, in
general, having a radial dimension (not labeled) that is slightly less
than the radial dimension of guide passageway 146 such that plunger 80 is
receivable within passageway 146 for sliding movement therealong. In
addition, an external surface of plunger 80 forms four guide channels,
two of which are collectively identified by numeral 150 in FIGS. 4 and 5,
that are equispaced about the circumference of plunger 80 and extend
along the length dimension thereof. Each channel 150 is dimensioned to
slidably receive one of rods 134. Near a top end 152, plunger 80 forms a
dowel opening 154 for receiving dowel 82 in a wedged fashion, so that,
once dowel 82 is placed within opening 154, the dowel 82 is rigidly
retained therein. In the illustrated embodiment, plunger 80 also forms a
central plunger passageway 156 (see also FIG. 9).
[0176] When assembled, pulley 74 is mounted on shaft 76 for rotation about
axis 132 within space 108 and for sliding motion along axis 132 on shaft
76. Plunger 80 is received between rods 134 with a separate one of the
rods 134 received in each of channels 150. Guide 86 is slid over rods 134
and plunger 80 and spring 142 is slid over guide 86 so that a first end
140 of spring 84 rests on a top surface of member 96.
[0177] As best illustrated in FIGS. 5 and 9, with plunger 80 proximate the
top end of guide 86 and opening 154 aligned with slots 148 and 150, dowel
82 is placed and secured within opening 154 so that opposite ends thereof
extend through slots 148 and 150 and generally contact second end 142 of
spring 184. End disk 88 is rigidly connected (e.g., welding, nuts, etc.)
to the distal ends 134 of rods 78.
[0178] Strand 69 is a flexible elongated member having first and second
ends 71 and 73, respectively, and a central portion 75 therebetween.
While strand 69 may be formed in many ways, in some embodiments, strand
69 will be formed of a flexible braided metal cable or the like.
[0179] Referring to FIGS. 3 and 5 through 9, first end 71 of strand 69 is
linked or rigidly secured near the top end 38 of first column 28. In
FIGS. 3 and 5, end 71 is secured to the internal surface of column 28
that forms passageway 32 via a small mechanical bracket 160. Similarly,
referring to FIGS. 7 and 9, second end 73 is rigidly secured or mounted
to the second end of spring 84 via dowel 82 that is connected to plunger
80. Other mechanical fasteners for linking or mounting strand ends 71 and
73 to column 28 and to the second end of spring 84 are contemplated.
[0180] The central section 75 of strand 69 wraps around the lateral
surface of pulley 74 a plurality (e.g., 3) of times. In this regard,
beginning at first end 71, strand 69 extends downward toward pulley 74
and through slot 55 formed by column 30, the central portion entering the
relatively large and constant radii portion of channel 124 (e.g.,
entering a channel portion proximate second end 130). The portion of
strand 69 extending from pulley 74 to second end 71 always-extends from a
constant radii portion of the channel in at least some inventive
embodiments. The central portion wraps around pulley 74 within channel
124 and then extends upward from a relatively small radii portion thereof
through opening 118 in top member 96 and through passageway 146 formed by
guide 86 (and hence through passageway 144 formed by spring 84) up to the
second end 73 that is secured via dowel 82 162 to plunger 80. After
assembly, in at least some embodiments it is contemplated that spring 84
will be compressed to some extent at all times and hence will apply at
least some upward force to second or top column 30. In this regard,
referring to FIG. 6, compressed spring 69 applies an upward force to
dowel 82 and hence to plunger 80 which in turn "pulls" up on pulley 74
therebelow tending to force column 30 upward. The amount of force applied
via spring 84 is a function of how compressed or loaded the spring is
initially when upper column 30 is in a raised position as illustrated in
FIGS. 6 and 7.
[0181] In operation, referring to FIGS. 2, 3, 5 though 7, and 9, with
table top 14 and column 30 lifted into a raised position, spring 84
expands and pushes dowel 82 and plunger 80 into a high position where
dowel 82 is at the top ends of slots 148 and 150 as illustrated. Here,
the portion of strand 69 that extends from pulley 74 to plunger 80
extends from a relatively large radii portion (e.g., see R3 in FIG. 11).
[0182] To lower table top 14, a user simply pushes down on top surface 26.
When the user pushes down on top surface 26, as top 14 and column 30 move
downward, spring 84 is further compressed and resists the downward
movement thereby causing the top and column 30 to feel lighter than the
actual weight of these components. As top 14 and column 30 are pushed
downward, pulley 74 rotates clockwise as viewed in FIGS. 6, 7 and 8 so
that the radius of the portion of channel 124 from which strand 69
extends upward to plunger 80 continually decreases. As pulley 74 rotates,
in at least some embodiments, pulley 74 also slides along axel 76 so that
the wrap and unwrap portions of channel 124 are stationary relative to
spring 84 and other load bearing members and components of assembly 34.
In other embodiments, pulley 74 is mounted to axel 76 for rotation about
axis 110 but does not slide along axel 76. Eventually, when top member 14
is moved to a retracted or lower position as illustrated in phantom and
labeled 14' in FIG. 2 and as shown in FIG. 8, the radius of the portion
of channel 124 from which strand 69 extends up to second end 73 is
relatively small (see R1 in FIG. 11).
[0183] As well known in the mechanical arts, helical springs like spring
84 have linear force characteristics such that the force generated by the
spring increases more rapidly as the spring is compressed (i.e., the
force-deflection curve is linear with the force increasing with greater
deflection). Snail cam pulley 74 is provided to linearize the upward
force on column 30. In this regard, the changing radius from which strand
69 extends toward second end 73 has an equalizing effect on the force
applied to pulley 74 and hence to column 30. Thus, for instance, while
the first and fourth inches of spring compression may result in two and
eight additional units of force at the second end of spring 84,
respectively, pulley 74 may convert the force of the fourth unit of
compression to two units so that a single magnitude force is applied to
top 14 and column 30 irrespective of the height of top 14 and column 30.
[0184] To understand how cam pulley 74 operates to maintain a constant
magnitude upward force, consider a wheel mounted for rotation about a
shaft where the wheel has a radius of two feet. Here, if a first force
having a first magnitude is applied normal to the lateral surface of the
wheel at the edge of the two foot radius (e.g., 24 inches from a rotation
axis) the effect will be to turn the wheel at a first velocity. However,
if a same magnitude first force is applied normal to the lateral surface
of the wheel only two inches from the rotation axis, the effect will be
to turn the wheel at a second velocity that is much slower than the
first. In this case, the effect of the first velocity force depends on
where the force is applied to the wheel. In order to turn the wheel at
the first velocity by applying a force two inches from the rotation axis,
a force having a second magnitude much greater than the first magnitude
has to be applied. Thus, the different radii at which the forces are
applied affects the end result.
[0185] Similarly, referring again to FIG. 8, when spring 84 is compressed
and hence generates a large force, the applied force is reduced where
strand 69 is received within channel 124 at a reduced radii and,
referring to FIG. 6, when spring 84 is expanded and hence generates a
relatively smaller force, the applied force is generally maintained or
reduced to a lesser degree where strand 69 is received within channel 124
at a larger radii portion. Thus, by forming cam pulley 74 appropriately,
the applied force magnitude is made constant.
[0186] Referring now to Table 1 included herewith, radii of an exemplary
snail cam pulley suitable for use in one configuration of the type
described above are listed in a third column along with corresponding cam
angles in the second column. Thus, for instance, referring also to FIG.
11, at a cam angle of -19.03 degrees that is proximate channel location
125 where the radius transitions to a nearly constant value, the channel
radius is 1.9041 inches. As another instance, at a cam angle of 504.86
degrees (e.g., after more than 1.4 one cam pulley rotations near radius
R1 in FIG. 11), the channel radius is 0.6296 inches. Between the angles
-19.03 and 504.86, the channel radius decreases from 1.9041 to 0.6296
inches.
[0187] Referring still to Table 1, and also to FIG. 6, the first, fourth
and fifth table columns list work surface or table top 14 heights or
positions, spring 84 force and rope force (e.g., the force at strand end
71) values corresponding to each angle and radius pair in the second and
third columns for one exemplary table assembly 10. In this example, the
maximum top height is 44 inches and the height adjustment range is 17.5
inches so that the lowest height is 26.5 inches. In addition, the
unloaded length of spring 84 used to generate the data in the table was
17.53 inches where the spring force when top 14 is at the raised 44 inch
level was 109.7 lbs. It can be seen that at the maximum raised top
position (e.g., 44 inches) where cam pulley 74 is at angle -19.03 and
where strand 69 enters channel 124 at a 1.9041 inch radius, the rope
force at end 71 of strand 69 is 100 lbs. As table top 14 is lowered, the
spring force increases. However, as the spring force increases, the cam
angle (second column) is changed and hence the radius at which strand 79
enters channel 124 is reduced thereby reducing the relative effect of the
increasing spring force on second strand end 71. Thus, for instance, when
the top 14 is at 34.1 inches high, while the linear spring force is 246.6
lbs., the cam radius is 0.8035 inches and the resulting rope force at
strand end 71 remains 100 lbs.
[0188] Other constant rope force magnitudes are contemplated and can be
provided by simply preloading spring 84 to greater and lesser degrees or
by providing a spring having different force characteristics.
TABLE-US-00001
TABLE 1
Worksurface CAM PROFILE
Position Angle Radius Spring Force Rope Force
44.0 -19.03 1.9041 109.7 100.00
43.4 0.36 1.6936 121.5 100.00
42.8 19.69 1.5379 132.4 100.00
42.3 38.30 1.4176 142.7 100.00
41.7 56.57 1.3215 152.3 100.00
41.1 74.58 1.2424 161.4 100.00
40.5 92.41 1.1761 170.1 100.00
39.9 110.10 1.1193 178.3 100.00
39.3 127.67 1.0700 186.3 100.00
38.8 145.15 1.0268 193.9 100.00
38.2 162.55 0.9884 201.2 100.00
37.6 179.90 0.9540 208.3 100.00
37.0 197.20 0.9230 215.1 100.00
36.4 214.45 0.8948 221.8 100.00
35.8 231.67 0.8691 228.2 100.00
35.3 248.86 0.8455 234.5 100.00
34.7 266.02 0.8237 240.6 100.00
34.1 283.17 0.8035 246.6 100.00
33.5 300.29 0.7847 252.4 100.00
32.9 317.39 0.7672 258.1 100.00
32.3 334.49 0.7509 263.7 100.00
31.8 351.56 0.7355 269.1 100.00
31.2 368.63 0.7320 274.5 100.00
30.6 385.69 0.7074 279.7 100.00
30.0 402.73 0.6945 284.9 100.00
29.4 419.77 0.6823 290.0 100.00
28.8 436.80 0.3707 294.9 100.00
28.3 453.83 0.6597 299.8 100.00
27.7 470.84 0.6492 304.6 100.00
27.1 487.86 0.6392 309.4 100.00
26.5 504.86 0.6296 314.1 100.00
[0189] Referring again to FIGS. 6 and 7, it should be appreciated that the
compressive nature of spring 84 is particularly important to configuring
a table height assist assembly. In this regard, in most cases a table top
14 and associated components that move therewith will weigh 25 or more
pounds and therefore a relatively large counterbalancing force is
required to configure an assembly where the top is easily moveable (e.g.,
with .+-.5 pounds of applied force). To provide the required
counterbalancing force, a compression spring 84 is particularly
advantageous. Here, not only can a compression spring provide required
force but it can also provide the force in a small package. In this
regard, referring to FIG. 6, spring 84 is partially compressed (e.g.,
made smaller) to preload which is different than an extension spring that
has to be extended to preload. In addition, while an extension spring
increases in size during loading, a compression spring decreases so
required space to house the spring and associated components is reduced.
[0190] In addition, in the case of compression spring, additional spring
guidance components can be provided to ensure that the spring does not
buckle under large applied force. No such guidance sub-assemblies can be
provided in the case of an extension spring to avoid deformation from
excessive extension.
[0191] Referring now to FIGS. 1 and 2 and also to FIGS. 12 through 15A, to
aid in movement of column 30 with respect to column 28, first through
fourth roller assemblies 188, 194, 200 and 206 and first through fourth
associated raceways 180, 182, 184 and 186 are provided where each of the
roller assemblies includes two rollers. For example, first roller
assembly 188 includes a first roller 190 and a second roller 192 (see
FIG. 14). Similarly, second roller assembly 194 includes a third roller
196 and a fourth roller 198, third roller assembly 200 includes a fifth
roller 202 and a sixth roller 204 and fourth roller assembly 206 includes
a seventh roller 208 and an eighth roller 210. The rollers are similarly
constructed and operate in a similar fashion and therefore, in the
interest of simplifying this explanation, only roller 198 will be
described here in detail. Referring specifically to FIG. 15A, roller 198
includes an internal or inner annular race 212, an external or outer
annular race 214 and ball bearings (not illustrated) between the inner
and outer races 212 and 214, respectively. Inner race 212 forms a central
opening 216 for mounting to an axel 218.
[0192] Referring still to FIGS. 12 through 15, column 30 forms first
through fourth mount surfaces 220, 222, 224 and 226, respectively. Mount
surface 220 is formed between first and second wall members 60 and 62, is
a flat external surface and forms an approximately 45.degree. angle with
each of members 60 and 62. Similarly, mount surface 222 is formed between
second and third wall members 62 and 64, is a flat surface and forms an
approximately 45.degree. angle with respect to each of member 62 and 64,
third mount surface 224 is formed between members 64 and 66, is a flat
external surface and forms an approximately 45.degree. angle with respect
to each of members 64 and 66 and mount surface 226 is formed between
members 66 and 60, is a flat external surface and forms a 45.degree.
angle with respect to each of fourth and first wall members 66 and 60,
respectively. Roller posts (e.g., post 218 in FIG. 15A) are mounted to
the mount surfaces 220, 222, 224 and 226, extend perpendicular thereto
and also extend perpendicular to the extension axis 52. The first,
second, third, fourth, fifth, sixth, seventh and eighth rollers are
mounted to posts so that the external raceways 214 rotate along first
through eighth roller axes, respectively. While it is the external
raceways (e.g., 214) that rotate, hereinafter, unless indicated
otherwise, this description will refer to the rollers as rotating in
order to simplify this explanation. Third and fourth roller axes 230 and
232 corresponding to the third and fourth rollers 196 and 198,
respectively, are illustrated in FIG. 15. Axes 230 and 232 are
purposefully misaligned in at least some embodiments as illustrated. This
misalignment will be described in more detail below.
[0193] Referring still to FIGS. 12 through 15, raceway 180 is formed
between first and second wall members 42 and 44 and includes oppositely
facing first and second raceway surfaces 236 and 234. First raceway
surface 236 is adjacent first wall member 42 and forms an approximately
45.degree. angle therewith. Similarly, second raceway surface 334 is
adjacent second wall member 44 and forms an approximately 45.degree.
angle therewith. Second raceway 182 is formed between wall members 44 and
46 and includes third and fourth oppositely facing raceway surfaces 238
and 240, respectively. Third raceway surface 238 is proximate second wall
member 44 and forms a 45.degree. angle therewith while fourth raceway
surface 240 is proximate third wall member 46 and forms a 45.degree.
angle therewith. Third raceway 184 is formed between third and fourth
wall members 46 and 48, respectively, and includes fifth and sixth
raceway surfaces 242 and 244, respectively. Fifth raceway surface 242 is
proximate third wall member 46 and forms a 45.degree. angle therewith
while sixth raceway surface 244 is proximate fourth wall member 48 and
forms a 45.degree. angle therewith. Fourth raceway 186 is formed between
fourth wall member 48 and first wall member 42 and includes seventh and
eighth raceway surfaces 246 and 248 that face each other. Seventh raceway
surface 246 is adjacent fourth wall member 48 and forms a 45.degree.
angle therewith while eighth raceway surface 248 is adjacent first wall
member 42 and forms a 45.degree. angle therewith.
[0194] Referring to FIG. 15, in at least some embodiments, steel or other
suitably hard material tracks or surface forming structures 193 and 195
may be provided and attached within the raceways (e.g., 182) to form
facing surfaces 238 and 240 to minimize wear.
[0195] Referring yet again to FIGS. 12 through 15A, as illustrated, the
raceways are formed such that first, second, third and fourth raceways
180, 182, 184 and 186, respectively, are adjacent mount surfaces 220,
222, 224 and 226 when second column 30 is received within the passageway
32 formed by first column 28 and so that the first through fourth roller
assemblies 188, 194, 200 and 206 are received within raceways 180, 182,
184 and 186. With the roller assemblies in raceways 180, 182, 184 and
186, the rollers that comprise the assemblies cooperate and interact with
the facing surfaces of the raceways to facilitate sliding or rolling
motion of second column 30 with respect to first column 28.
[0196] To reduce the amount by which second column 30 moves along
trajectories other than the extending axis 52 (see again FIG. 2), it has
been recognized that the rollers in each roller assembly 188, 194, 202
and 206 can be axially offset so that one of the rollers interacts with
one of the facing raceway surfaces and the other of the rollers interacts
with the other of the facing raceway surfaces. For example, referring
once again to FIG. 15, the axis 230 around which third roller 196 rotates
is relatively closer to third raceway surface 238 than it is to fourth
raceway surface 240 while the axis 232 around which fourth roller 198
rotates is relatively closer to fourth raceway surface 240 than it is to
third raceway surface 238. Even more specifically, while the diameters of
the rollers 196 and 198 are less than the space between third and fourth
raceway surfaces 238 and 240 respectively, by offsetting the axis 230 and
232 of rollers 196 and 198 by the difference between the roller diameter
and the dimension between facing surfaces 238 and 240, a configuration
results where one of the rollers 196 is always or substantially always in
contact with one of the surfaces 238 and the other of the rollers 198 in
an assembly is always or substantially always in contact with the other
of the facing surfaces 240.
[0197] In particularly advantageous embodiments, the rollers in each of
the roller assemblies 188, 194, 200 and 206 are offset by the same amount
and in the same direction. For example, referring to the top plan view of
columns 28 and 30 shown in FIG. 14, the upper roller 192 of assembly 188
is offset clockwise with respect to the associated lower roller 190 of
the same assembly. Similarly, upper roller 198 in assembly 194 is offset
in a clockwise direction with respect to associated lower roller 196, the
upper roller 204 in assembly 200 is offset in a clockwise direction with
respect to associated lower roller 202 and the upper roller 210 in
assembly 206 is offset in a clockwise direction with respect to
associated lower roller 208. When so offset, first roller 190 contacts
first raceway surface 236, second roller 192 contacts second raceway
surface 234, third roller 196 contacts third raceway surface 238, fourth
roller 198 contacts fourth raceway surface 240, fifth roller 202 contacts
fifth raceway surface 242, sixth roller 204 contacts sixth raceway
surface 244, seventh roller 208 contacts seventh raceway surface 246 and
eight roller 210 contacts eighth raceway surface 248.
[0198] Referring still to FIGS. 12 and 14, tests have shown that where
rollers are properly positioned and offset as illustrated, the rollers
appreciably reduce sloppy non-axial movement of upper column 30 with
respect to lower column 28 regardless of how extended column 30 is from
column 28 or how table top 14 is loaded. In addition, despite minimal
space between at least sections of the internal and external surfaces of
column 28 and 30, the axially offset rollers can effectively eliminate
contact between the internal and external surfaces despite different
table loads, degrees of column extension (i.e., only the rollers
themselves contact the internal surface of column 30), and load
distributions on table top 14 thereby ensuring an extremely smooth
telescoping motion when column 30 moves with respect to column 28.
[0199] Referring once again to FIGS. 1, 2, 3, 5 and 9 and also to FIGS. 16
through 20, brake assembly 36 includes a brake housing 280, a threaded
shaft or first coupler 282, a nut or second coupler 284, a first biaser
or spring 286, a second biaser or spring 288, a first plunger 290, a
second plunger 292, a first annular bearing ring 294, a second annular
bearing ring 296, a first locking mechanism 298, a sheathed activation
cable 300 and an activating lever 302.
[0200] Housing 280 includes first and second cube members 306 and 308,
respectively, a first bearing member 310, a second bearing member 312, a
first stop member 314, a second stop member 316 and four brackets, two of
which are illustrated and identified by numeral 318 and 320 (see FIG.
16).
[0201] As the label implies, cube member 306 has a cubic external shape
and includes first and second oppositely facing surfaces 322 and 324.
Member 306 forms a central opening 326 that passes from first surface 322
all the way through to second surface 324. In addition, first surface 322
forms four threaded holes, two of which are illustrated in phantom in
FIG. 17 and labeled 330 and 332, a separate hole proximate each of the
four corners formed by surface 322, for receiving distal ends of screws.
Similarly, second surface 324 forms four threaded holes for receiving the
ends of screws, two of the threaded holes shown in phantom in FIG. 17 and
labeled 334 and 336. Opening 326 forms a first cube passage way 327.
[0202] Second cube member 308 is similar in design and in operation to
cube member 306. For this reason and, in the interest of simplifying this
explanation, details of cube member 308 will not be described here and
the previous description of cube member 306 should be referred to for
specifics regarding cube member 308. Here, it should suffice to say that
cube member 308 forms a passageway 354 that extends between oppositely
facing first and second surfaces 350 and 351, respectively.
[0203] Referring once again to FIGS. 16 and 17, bearing member 310 is a
rigid flat member that forms a surface 338 that has the same shape and
dimensions as first surface 322 formed by cube member 306. Bearing member
310 forms a central circular opening 340 and four holes, two of which are
identified collectively by numeral 344 in FIG. 16. Holes 344 are formed
so that, when surface 338 of member 310 is placed on first surface 322 of
cube member 306, holes 344 align with the threaded holes (e.g., 330, 332,
etc.) formed in first surface of cube member 306. With first bearing
member 310 aligned on surface 322 so that holes 344 are aligned with
holes 330, 332, etc., central opening 340 is aligned with passageway 327.
In FIG. 17, it can be seen that passageway 327 has a larger diameter than
holes 340 and therefore, a portion 346 of surface 338 is exposed within
passageway 327. Portion 346 is referred to hereinafter as a first bearing
surface.
[0204] Second bearing member 312 has the same design and, in general,
operates in the same fashion as does first bearing member 310. For this
reason and, in the interest of simplifying this explanation, second
bearing member 312 will not be described here in detail. Here, it should
suffice to say that bearing member 312 abuts similarly shaped and
dimensioned surface 350 of second cube member 308 such that a central
opening 352 formed by bearing member 312 is aligned with passageway 354
formed by second cube member 308 and that the diameter of opening 352 is
smaller than the diameter of passageway 354 so that a second bearing
surface 356 is exposed within passageway 354 about opening 352.
[0205] Referring now to FIG. 18, first stop member 314 is a rigid member
that has a square shape in top plan view (not illustrated) and a
rectangular shape in both side and end elevational views where the square
shape in top plan view is similar to, and has the same dimensions as, the
second surface 324 of first cube member 306. In this regard, first stop
member 314 includes first and second oppositely facing square surfaces
360 and 362 as well as four lateral surfaces that traverse the distance
between surfaces 360 and 362. In FIG. 16, two of the four lateral
surfaces are identified by numerals 364 and 366.
[0206] Referring still to FIG. 18, stop member 314 forms a first tier
recess 368 in second square surface 362 and that opens or forms an
opening 388 through lateral side surface 364. In addition, stop member
314 forms a second tier recess 370 within first tiered recess 368 where
second tier recess 370 includes a chamfered frusto-conical surface 372
also referred to hereinafter as a first stop surface 372. Stop member 314
also forms a central opening 374 that passes through second tier recess
370 as well as four screw holes, two of which are shown in phantom in
FIG. 17 and labeled 376 and 378 that extend from within the first tiered
recess 368 through to surface 360. The screw holes (e.g., 376, 378, etc.)
are formed so that they align with threaded openings (e.g., 334, 336)
formed in second surface 324 of first cube member 306 when surface 360
abuts surface 324. Opening 374 is positioned with respect to the screw
holes 376, 378, etc., such that, when the screw holes 376, 378, etc., are
aligned with threaded holes 334, 336, etc., opening 374 is aligned with
passageway 327. The diameter of opening 374 is less than the diameter of
passageway 327 such that, when opening 374 is aligned with passageway
327, a portion of surface 360 adjacent opening 374 is exposed within
passageway 327. The exposed portion of surface 360 within passageway 327
is referred to hereinafter as a first limiting surface 380.
[0207] Although not illustrated, referring once again to FIG. 16, first
stop member 314 also forms recesses in oppositely facing lateral surfaces
like surface 366 for receiving portions of brackets 318 and 320 and forms
threaded holes that align with screw holes formed by brackets 318 and 320
such that the brackets 318 and 320 can be mounted thereto and, in
general, be flush with the lateral surfaces (e.g., surface 366, etc.).
Moreover, surface 362 (see FIG. 18) of first stop member 314 forms first
and second semi-cylindrical recesses 384 and 386 (see FIG. 16) on
opposite sides of opening 388 through lateral surface 364 where the
semi-cylindrical recesses 384 and 386 are axially aligned.
[0208] Referring still to FIGS. 16 and 18, second stop member 316 is
configured in a fashion similar to the configuration described above with
respect to first stop member 314. For this reason, in the interest of
simplifying this explanation, second stop member 316 will not be
described here in detail. Here, it should suffice to say that second stop
member 316 includes first and second oppositely facing surfaces 389 and
390, a second limiting surface 392, a first tier recess 394, a second
tier recess 396 that forms a second chamfered frusto-conical stop surface
398, an opening 400 into first tier recess 394 through one lateral
surface and a central opening 402 that opens from second tier recess 396
to surface 388.
[0209] Referring now to FIGS. 3, 5 and 17, after housing 280 is assembled,
the housing 280 is supported by base member 90 such that opening 352,
passageway 354, opening 402, opening 374, passageway 327 and opening 340
are all aligned with opening 104. To this end, in at least some cases,
second bearing member 312 may be welded or otherwise mechanically
attached to an upper surface of base member 90 adjacent counterbalance
assembly 34 (see again FIGS. 5 and 9).
[0210] Referring to FIGS. 3, 6, 9 and 16 through 18, shaft 282 is an
elongated rigid threaded rod-like member including a top end 410 and a
bottom end 412. Bottom end 412 is rigidly connected to plate member 50
(see FIGS. 3 and 6) via welding or other mechanical means such that shaft
282 extends vertically upwardly therefrom and passes through the aligned
openings 104, 352, 402, 374 and 340 as well as through passageways 354
and 327. Importantly, the thread on shaft 282 is a high lead thread
meaning that one rotation of a nut thereon results in a relatively large
axial travel of the nut along the shaft 282. For instance, in some cases
one rotation of a nut on threaded shaft 282 may result in travel
therealong of one-half of an inch or more.
[0211] Referring to FIGS. 17 and 18, nut 284 includes first and second
oppositely facing surfaces 410 and 412 and a round lateral surface 414
(i.e., the cross-section of nut 284 is round) that traverses the distance
between end surfaces 410 and 412. Between end surface 410 and lateral
surface 414, nut 284 forms a chamfered frusto-conical surface 413 that is
the mirror opposite of first stop surface 372. Similarly, between end
surface 412 and lateral surface 414 nut 284 forms a chamfered
frusto-conical surface 411 that is the mirror opposite of second stop
surface 398. End surface 410 forms a central and cylindrical recess 416.
Similarly, end surface 412 forms a central and cylindrical recess 418.
Nut 284 forms a central threaded hole 420 that extends between recesses
416 and 418. The threaded hole 420 has a thread that matches the high
lead thread of shaft 282.
[0212] Referring to FIG. 19, first annular bearing ring 294 has first and
second oppositely facing surfaces 422 and 424, a lateral cylindrical
surface (not labeled) that traverses the distance between surfaces 422
and 424 and forms a central cylindrical opening 426. Referring also to
FIG. 18, the dimension between oppositely facing surface 422 and 424 is
similar to or slightly less than the depth of recess 416 formed by nut
284 and the diameter of the external surface of ring 294 is slightly less
than the diameter of recess 416 such that first bearing ring 294 is
receivable within recess 416 with opening 426 aligned with threaded hole
420. Bearing ring 294 can have any of several configurations including a
needle type bearing ring, a ball bearing ring, etc.
[0213] Second bearing ring 296 has a construction similar to that
described above with respect to first bearing ring 294 and therefore, in
the interest of simplifying this explanation, bearing ring 296 will not
be described here in detail. Here, it should suffice to say that bearing
ring 296 is shaped and dimensioned to be receivable within recess 418
formed by nut 284.
[0214] Referring again to FIG. 19, second plunger 292 is a rigid
cylindrical member including oppositely facing first and second end
surfaces 434 and 436 and a lateral surface 438 that extends generally
between end surface 434 and 436. A flange 440 extends radially outwardly
from lateral surface 438 and is flush with second end surface 436 and
forms a third limiting surface 442 that faces in the same direction as
end surface 434.
[0215] Referring still to FIG. 19, the diameter formed by lateral surface
438 is slightly less than the diameter dimension of opening 402 formed by
second stop member 316 while the diameter dimension formed by flange 440
is greater than the diameter dimension of opening 402 and slightly less
than the diameter dimension of passageway 354. When so dimensioned,
plunger 292 slides within passageway 354, first end 434 can extend
through opening 402 but limiting surface 442 contacts limiting surface
392 to restrict complete movement of plunger 292 through opening 402.
[0216] First plunger 290 has a construction that is similar to the
construction of plunger 292 described above and therefore, in the
interest of simplifying this explanation, details of plunger 290 are not
described here. Here, it should suffice to say that plunger 290 includes
first and second oppositely facing surfaces 450 and 452 and a fourth
limiting surface 454 where first plunger 290 has diameter dimensions such
that first end 450 can extend through opening 374 formed by first stop
member 314 with first end 450 extending into recess 370 and where fourth
limiting surface 454 limits the extent to which plunger 290 can extend
through opening 374 by contacting limiting surface 380.
[0217] Referring to FIG. 19, first locking mechanism 298 includes a lever
member 460, a spring 462 and shaft 464. Lever member 460 includes a
cylindrical body member 466 that forms a cylindrical central opening 462
and an arm extension 470 that extends from body member 466 in one
direction. Arm member 470 forms an opening 472 at a distal end. A body
member 466 forms a cam surface 474 that extends from opening 462 and
forms an approximately 90.degree. angle with respect to arm member 470.
[0218] Referring still to FIG. 19, axel 464 is sized to be received within
opening 462 and also to be received and retained within semi-cylindrical
recesses (e.g., 384, 386, etc.) of facing surfaces 362 and 390 on
opposite sides of the openings 388 and 400 into recess 368 and 394.
Spring 462 is an axial torsion spring including first and second ends 463
and 465, respectively.
[0219] Activation cable 300 includes a sheathed braided and somewhat
flexible metal cable having a first end 480 securely attached to the
distal end of arm member 470 via opening 472 and a second end attached to
activating lever 302 (see again FIG. 2). Although not illustrated in
detail, lever 302 may be similar to a bike brake lever where, upon
movement of the lever, the first end 480 of the activation cable 300
moves. More specifically, referring to FIGS. 2, 18 and 19, herein it will
be assumed that when lever 302 is deactivated, first end 480 of cable 300
is released and can be moved downward by the force of spring 462 and,
when lever 302 is activated, first end 480 is pulled upward as indicated
by arrow 486 in FIG. 18.
[0220] Referring yet again to FIG. 17, first spring 286 is a helical
compression spring including a first end 488 and a second oppositely
directed end 490 where spring 286 forms a spring passageway 492 that
extends between the first and second ends 488 and 490, respectively.
Spring 286 is radially dimensioned such that spring 286 is receivable
with radial clearance within passageway 327 and spring passageway 492 is
dimensioned such that threaded shaft 282 can pass therethrough
unobstructed. Second spring 288 is similar in design and operation to
first spring 286 and therefore is not described here in detail.
[0221] Referring now to FIGS. 9 and 16 through 19, to assemble locking
assembly 36, first bearing member 310 is mounted to cube member surface
322 via screws that pass through openings 344 into threaded recesses
(e.g., 330, 332, etc.). Similarly, second bearing member 312 is mounted
to second cube surface 350. Next, first spring 286 is slid into cube
member passageway 326 until first end 488 contacts bearing surface 338,
the flange end of first plunger 290 is pressed against second end 490 of
spring 286 thereby at least partially compressing spring 286 until the
flange end of plunger 290 is within an adjacent end of cube member
passageway 326. First stop member 314 is next mounted to the second
surface 324 of cube member 306 via screws such that the second end of
plunger 290 adjacent second end surface 450 extends into second tier
recess 370.
[0222] In a similar fashion, second spring 288 is positioned within cube
member passageway 354, plunger 292 is used to at least partially compress
spring 288 within passageway 354 and second stop member 316 is mounted to
the surface 351 of second cube member 308.
[0223] Continuing, referring to FIGS. 3 and 6, the lower end 412 of
threaded shaft 282 is rigidly connected to plate 50 via welding or the
like with the upper end 410 of shaft 282 extending upward and centrally
through opening 104 formed by base member 90. The subassembly including
second stop member 316, plunger 292, spring 288, second cube member 308
and second bearing member 312 are next aligned with the top end 410 of
shaft 282 and slid down over the shaft 282 so that the shaft 282 passes
through cube member passageway 354 and aligned openings formed by bearing
member 312 and plunger 292 until an undersurface of second bearing member
312 rests on the top surface 98 of base member 90 (see FIG. 17). Bearing
member 312 is mechanically attached (e.g., welding, other mechanical
means, etc.) to top surface 98.
[0224] Bearing rings 294 and 296 are next placed within recesses 416 and
418 formed by the oppositely facing surfaces of nut 284. Nut 284 is then
fed onto top end 410 of threaded shaft 282 until the surface of bearing
ring 296 facing end surface 434 of plunger 292 contacts surface 434. As
illustrated in FIG. 18, when bearing ring 296 contacts surface 434, a gap
496 is formed between second stop surface 398 and the facing chamfered
surface 411 of nut 284.
[0225] Referring still to FIGS. 16 through 18, lever member 460 is next
mounted to a central section of shaft 464 for rotation thereabout and
spring 462 is placed around axel 464. Axel 464 is positioned with
opposite ends resting on the semi-cylindrical recesses formed by second
stop member 316 (e.g., the cylindrical recesses formed by member 316 that
are similar to recesses 386 and 388 formed by member 314).
[0226] Referring again to FIGS. 16 and 17, the assembly including stop
member 314, cube member 306, plunger 290, spring 286 and bearing member
310 is next aligned with top end 410 of shaft 282 and slid therealong
until facing surfaces 362 and 390 of stop members 314 and 316 abut and so
that openings 388 and 400 are aligned. When openings 388 and 400 are
aligned, the semi-cylindrical recesses (e.g., 384, 386, etc.) formed by
members 314 and 316 are also aligned and retain opposite ends of shaft
464. Referring to FIG. 19, as the subassembly including cube 306 is moved
toward the subassembly including cube member 308, spring 462 is
manipulated such that first end 463 contacts a long edge of opening 388
and the second end contacts a generally upward facing surface of arm
member 470 with the spring compressed between the two surfaces and hence
applying a downward spring force to the upper surface of arm member 470.
This downward force on arm member 470 causes lever member 460 to rotate
in a counter-clockwise direction as viewed in FIG. 19 and hence forces
cam surface 474 to contact an adjacent lateral surface 414 of nut 284.
[0227] Referring again to FIG. 16, brackets, two identified by numerals
318 and 320, are mounted via flathead screws to each of stop members 314
and 316 to rigidly connect the top and bottom housing subassemblies and
related components. Referring also to FIG. 18, when the housing
subassemblies and related components are connected via brackets 318 and
320, plunger end surface 450 contacts a facing surface 422 of bearing
ring 294 and a small gap 500 exists between stop surface 372 and facing
surface 413 of nut 284.
[0228] First cable end 480 is next connected to the distal end arm member
470 via opening 472 as illustrated in FIGS. 16-20. The second end of
cable 300 is fed through an opening (not illustrated) at top end 54 of
column 30 and out of passageway 58 to lever 302 (see again FIG. 2).
[0229] Referring now to FIGS. 1, 2, 3, 9, 16, 17, 19 and 20, in operation,
when activation lever 302 is disengaged, spring 462 forces lever member
460 into a locked position wherein cam surface 474 contacts an adjacent
surface of nut 284 and restricts rotation of nut 284. When nut 284 is
locked and cannot rotate about shaft 282, housing 280 and hence column 30
which is linked thereto via base member 90, cannot move with respect to
column 28 and the table top height is effectively locked.
[0230] When lever 302 is activated and hence first end 480 of cable 300 is
pulled upward as indicated by arrow 486 in FIG. 18, arm member 470
follows upward against the force of spring 462 and cam surface 474
rotates in a clockwise direction thereby releasing nut 284. Once cam
surface 474 has been separated from nut 284, a table user can raise or
lower table top 14 causing nut 284 to rotate around shaft 282 in an
upward direction or in a downward direction (see arrow 469 in FIG. 18),
respectively. Once a desired table height has been reached, the table
user releases lever 302. When lever 302 is released, spring 462 forces
lever arm 470 downward and hence forces cam surface 474 to rotate
counter-clockwise and contact the lateral surface 414 of nut 284, again
restricting nut movement on shaft 282 as illustrated in FIG. 17.
[0231] Referring now to FIGS. 1, 9, 17 and 18, when the counterbalance
force applied by counterbalance assembly 34 is similar to the combined
downward force of a load (e.g., a computer screen, a box of books, etc.)
placed on top surface 26 of top member 14, table top 14 and column 30,
nut 284 is suspended by plungers 290 and 292 and bearing rings 294 and
296 within the space formed by recesses 368 and 394 such that
frusto-conical surfaces 411 and 413 of nut 284 are separated from stop
surfaces 272 and 396 by gaps 500 and 496, respectively. Thus, when the
combined load is similar to the counterbalance force, when lever member
460 is moved into the unlocked position as in FIG. 18, nut 284 is free to
rotate about shaft 282 and the table top 14 can be raised and lowered.
[0232] However, if the combined force of the table top load, table top 14
and column 30 is substantially greater than the counterbalance force
applied by assembly 34, the combined load overcomes a preload force
applied by spring 286 causing housing assembly 280 to move slightly
downward until first stop surface 372 contacts the facing frusto-conical
surface 413 of nut 284. This overloaded condition is illustrated in FIG.
19 where surface 413 contacts stop surface 272. When surface 372 contacts
surface 413, stop surface 372 acts as a second or secondary locking
mechanism to stop rotation of nut 284. Thus, when the table is overloaded
and surface 372 contact surface 413, even if lever 302 is activated to
rotate cam surface 474 away from nut 284, nut 284 will not rotate until
the overloaded condition is eliminated. Overload conditions can be
eliminated by reducing the load on table top 14.
[0233] Similarly, referring to FIGS. 1, 2 and 20, if the combined downward
force of table top 14, column 30 and any load on surface 26 is
appreciably less than the counterbalance force applied by assembly 34,
the counterbalance force overcomes the preload force of spring 288 such
that plunger 292 is forced downward as illustrated and further into
passageway 354 until second stop surface 398 contacts the facing
frusto-conical surface 411 of nut 284. When second stop surface 398
contacts champford surface 411, stop surface 398 acts as a third locking
mechanism to restrict nut rotation. Thus, when the table is underloaded
and surface 398 contacts surface 411, even if lever 302 is activated to
rotate cam surface 474 away from nut 284, nut 284 will not rotate until
the underloaded condition is eliminated. Underload conditions can be
eliminated by increasing the load on table top 14.
[0234] The range of acceptable unbalance between the applied
counterbalance force and the table load can be preset by the
characteristics of springs 286 and 288 and the degree to which those
springs are preloaded. Thus, where springs 286 and 288 are substantially
preloaded, the range of unbalance prior to the second and third locking
mechanisms operating will be relatively large. In some cases the range of
acceptable overload will be similar to the range of acceptable underload
and therefore the preload force of each of springs 286 and 288 will be
similar. In other cases, it is contemplated that one or the other of
springs 286 or 288 may generate greater force than the other.
[0235] In addition, while the embodiment described above provides both
second and third locking mechanisms for restricting table motion when
overload and underload conditions occur, respectively, other
configurations are contemplated that include only one or the other of the
second and third locking mechanisms. For instance, in some cases, only an
overload restricting mechanism may be provided.
[0236] Referring now to FIG. 21, an exemplary table configuration 510 is
illustrated that includes an adjustable counterbalance assembly 512
mounted within a passageway 58 formed by an upper column 30 that is
received with a passageway 32 formed by a lower column 28. Here, many of
the components described above with respect to counterweight assembly 34
are similar and therefore are not described again in detail and, in fact,
are only schematically illustrated or represented by other schematic
components. For instance, referring again to FIG. 4, guide 86, cap member
88, rods 78, plunger 80 and dowel 82 described above with respect to the
first counterweight assembly 34 are simply represented by an end member
522 in FIG. 21. As another instance, lateral walls 92 and 94 and shaft 76
in FIG. 4 are schematically represented by a single lateral member 92 and
an end view of shaft 76 where a second lateral wall (e.g., 94) is not
shown. In this embodiment, in addition to the components described above
including a spring 84, a snail cam pulley 74 and a strand 69, assembly
510 includes a power law pulley 532, a conventional single radius pulley
534, an adjusting cable 536, a shaft 564, a knob 570 and a spool 538.
[0237] As in the previous counterbalance assembly, a base member 90 is
mounted proximate the lower end of upper column 30 and within passageway
58. Lateral member 92 extends upward from base member 90 and a top member
96 is mounted at the top end of lateral member 92 above base member 90.
Top member 96 forms an opening 118. Spring 84 and associated components
(e.g., a guide, a plunger, guidance rods, etc.) are supported on a top
surface of member 96 aligned with opening 118.
[0238] Referring to FIGS. 23 and 24, power law pulley 532 includes first
and second oppositely facing surfaces 600 and 602 and a lateral surface
604 that traverses the distance therebetween. Pulley 532 forms a central
cylindrical opening 606 about an axis 608. Lateral surface 604 forms a
channel 610 that wraps around axis 608 several times and that includes a
first end 612 and a second end (hidden in the views). The radii of
channel 610 from axis 608 varies along much of the channel length. To
this end, the radius at first end 612 is a medium relative radius and the
radius at the second end is a large relative radius with the radius along
a midsection of channel 610 being a relatively small radius. The radius
is gradually reduced between first end 612 and the midsection (e.g., over
1.5 to two turns) and then is increased more rapidly (e.g., over about
half a turn) between the midsection and the large radius section. The
large radius section wraps around axis 610 approximately twice and is
substantially of constant radius.
[0239] Referring again to FIG. 21, power law pulley 532 is mounted via a
shaft 550 between the lateral walls (one shown as 92) for rotation around
a generally horizontal axis perpendicular to the direction of travel of
column 28 as indicated by arrow 569. Similarly, snail cam pulley 74 is
mounted via shaft 76 between the lateral walls (one shown as 92) for
rotation about a horizontal axis perpendicular to the direction of travel
of column 28. As in the case of pulley 74 above, a ring bearing may be
provided for each of pulleys 74 and 532. Pulley 74 is positioned adjacent
slot 55 so that a first end 71 of strand 69 can extend therefrom and
mount via a bracket 160 near the top end 38 of the internal surface of
lower column 28.
[0240] Spool 538 is mounted to shaft 564 near a top end 54 of upper column
30 and generally resided within passageway 58. Shaft 564 extends through
an opening (not illustrated) in column 30 and is linked to a knob 570
that resides on the outside of column 30 just below the table top
undersurface. Knob 570 is shown in phantom in FIG. 21. Although not
illustrated, some type of spring loaded latch or the like may be provided
to lock spool 570 and knob 538 in a set position unless affirmatively
deactivated. Any type of latching mechanism may be used for this purpose.
Although not illustrated, in at least some embodiments, it is
contemplated that a bevel gear set may be employed as part of the
adjustment configuration to gain mechanical advantage.
[0241] Cable 536 includes first and second ends 572 and 574, respectively.
First end 572 is linked to spool 538 so that, as spool 538 is rotated in
a clockwise direction as viewed in FIG. 21, strand 536 is wound around
spool 538. Similarly, when spool 538 is rotated in a counter-clockwise
direction as viewed in FIG. 21, strand 536 is unwound from spool 538. The
second end 574 of strand 536 is linked to a shaft associated with
conventional single radius pulley 534 with pulley 534 generally hanging
downward below spool 538 and between and above pulleys 74 and 532.
[0242] Strand 69 includes first and second ends 71 and 73, respectively.
Starting at first end 71 that is secured via bracket 160 the top end of
lower column 28, strand 69 extends downward toward a constant relatively
large radii portion of the channel formed by snail cam pulley 74 and
enters the channel, warps around pulley 74 several times within the
channel and then exits the channel extending generally upward toward
conventional single radius pulley 534. When spring 84 is in a relatively
uncompressed state associated with a raised table position, strand 69
exits the pulley 74 channel from a large radius location and extends up
to pulley 534. Continuing, strand 69 passes around pulley 534 and down to
the relatively large constant radii portion of channel 610 formed by
power law pulley 532. Strand 69 passes around the power law pulley
channel approximately 1.5 times in the constant radii section and then
approximately twice in the variable portion and then again extends
upward, through opening 118 in member 96, through helical spring 84 and
is linked to member 522 that generally resides above spring 84.
[0243] Here, referring to FIGS. 21, 23 and 24, when table top 14 is in a
high or extended position and spring 84 is relatively unloaded, power law
pulley 532 is positioned such that strand 69 extends down from member 522
and into the medium radii portion of pulley channel 610 proximate first
end 612 and spring 84 is loaded with a specific preload force value. To
increase the preload force value, referring now to FIG. 22, knob 570 is
rotated in the clockwise direction as indicated by arrow 590, to pull
conventional single radius pulley 534 upward as indicated by arrow 592.
When pulley 534 moves upward, force is applied via strand 69 and member
522 tending to compress spring 84 as indicated by arrow 594. Thus, the
preload force applied by spring 84 is increased. To reduce the preload
force, knob 570 is rotated in the counterclockwise direction as viewed in
FIG. 22.
[0244] Importantly, as single radius pulley 534 moves upward, pulley 532
rotates in a counterclockwise direction as indicated by arrow 596 so that
the radius from which strand 69 extends upward toward spring 84 changes.
More specifically, in the present example, as pulley 532 rotates, the
radius from which strand 69 extends upward gradually changes from the
medium radius to the small radius of the midsection of channel 610 and
then changes more rapidly toward the large channel radius. Here, it has
been recognized that if channel 610 (i.e., the radial variance) is
designed properly, pulley 532 can be used to change the linear
relationship between force and spring deflection into a power law
relationship. To this end, as described above, spring force increases
with increasing rate throughout its range of compression such that spring
force F is equal to spring rate (k) times the deflection or compression
(x). In the case of a power law relationship, we want the following
equation to be true: F=F.sub.0(c).sup.x Eq. 1 where F.sub.0 is the
initial spring force, c is a constant and x is spring deflection.
[0245] Referring to FIG. 27, an exemplary power law curve 750 is
illustrated where similar changes in spring displacement (e.g.,
compression) result in similar relative magnitude changes in force. For
instance, as shown in FIG. 27, when displacement is changed from x1 to
x2, an associated force changes from F1 to F2. Here it is assumed that
F2=1.15 F1. According to the power law, when displacement is changed from
x3 to x4 (see again FIG. 27) along a different section of the power law
curve 750, an associated force changes from F3 to F4 where F4=1.15F3
(i.e., the relative force magnitude change is the same for similar
changes in displacement).
[0246] Referring now to Table 2, data similar to the date presented in
Table 1 is provided except that the data is provided for an exemplary
power law pulley where an initial spring force is 50 lbs. Instead of 100
lbs. In the first column, the work surface position 0.0 corresponds to a
maximum raised position and the stroke is 13.8 inches. Referring
specifically to the second and third columns of Table 2, it can be seen
that during top descent, the power law cam radius from which strand 69
extends up to spring 84 (see again FIG. 21) begins at 1.6043 inches,
gradually drops down to 1.0469 inches at 4.1 inches of descent and then
again increases to 1.5831 inches at the low table top position. Referring
to the fourth and fifth columns, while the spring force in the fourth
column changes linearly, the rope force in the fifth column (i.e., the
force at the strand section extending up from pulley 532 to pulley 534 in
FIG. 21) has a curve like the power law curve illustrated in FIG. 27.
TABLE-US-00002
TABLE 2
Worksurface CAM PROFILE
Position Angle Radius Spring Force Rope Force
0.0 -20.78 1.6043 50.0 50.00
0.5 2.64 1.3819 59.9 53.32
0.9 24.53 1.2516 69.3 56.87
1.4 45.25 1.1713 78.3 60.64
1.8 65.14 1.1198 87.0 64.67
2.3 84.48 1.0865 95.4 68.97
2.8 103.43 1.0655 103.6 73.56
3.2 122.10 1.0532 111.7 78.44
3.7 140.56 1.0475 119.8 83.66
4.1 158.87 1.0469 127.8 89.22
4.6 177.06 1.0506 135.9 95.14
5.1 195.15 1.0577 144.0 101.47
5.5 213.18 1.0679 152.1 108.21
6.0 231.14 1.0807 160.3 115.40
6.4 249.05 1.0959 168.7 123.07
6.9 266.92 1.1132 177.1 131.25
7.4 284.76 1.1326 185.7 139.97
7.8 302.57 1.1538 194.4 149.27
8.3 320.35 1.1769 203.3 159.19
8.7 338.11 1.2017 212.4 169.77
9.2 355.86 1.2282 221.7 181.05
9.7 373.59 1.2564 231.2 193.08
10.1 391.30 1.2861 240.9 205.91
10.6 409.00 1.3175 250.8 219.59
11.0 426.69 1.3506 261.0 234.18
11.5 444.37 1.3852 271.4 249.75
12.0 462.05 1.4214 282.1 266.34
12.4 479.71 1.4593 293.1 284.04
12.9 497.37 1.4989 304.3 302.92
13.3 515.02 1.5401 315.9 323.05
13.8 532.67 1.5831 327.8 344.51
[0247] Referring again to FIG. 21, the significance of the power law
relationship is that pulleys 534 and 74 can be designed to convert the
power law output (i.e., the force that results from Equation 1) into a
flat output force regardless of the initial spring force value F.sub.0 or
the deflection starting point where the magnitude of the flat output
force is proportional to the initial preload spring force F.sub.0. More
specifically, using conventional pulley 534 and a suitably designed snail
cam pulley 74, the power law force caused by pulley 532 can be converted
to a flat force having a magnitude that is proportional to the initial
force applied by spring 84. Thus, while pulleys 534 and 532 can be used
to adjust the spring applied force and hence the initial deflection point
along a power law curve like curve 750 in FIG. 27, pulley 74 can be used
to flatten the force at strand end 71 throughout the range of table top
motion.
[0248] Referring to Table 3, a table similar to Table 1 is provided where
a snail cam pulley 74 having the characteristics identified in the second
and third columns was used to convert the force on the portion of strand
69 between pulleys 532 and 534 to a flat 50 lb. force (see fifth column)
as table top 14 descended.
TABLE-US-00003
TABLE 3
Worksurface CAM PROFILE
Position Angle Radius Spring Force Rope Force
44.0 -16.13 2.3423 50.0 50.00
43.4 -0.29 2.1625 53.9 50.00
42.8 15.45 2.0078 57.8 50.00
42.3 31.10 1.8733 61.7 50.00
41.7 46.67 1.7555 65.7 50.00
41.1 62.18 1.6514 69.7 50.00
40.5 77.63 1.5587 73.7 50.00
39.9 93.02 1.4759 77.6 50.00
39.3 108.37 1.4013 81.6 50.00
38.8 123.68 1.3339 85.6 50.00
38.2 138.95 1.2826 59.7 50.00
37.6 154.19 1.2167 93.7 50.00
37.0 169.40 1.1654 97.7 50.00
36.4 184.58 1.1183 101.7 50.00
35.8 199.75 1.0749 105.7 50.00
35.3 214.89 1.0346 109.8 50.00
34.7 230.01 0.9973 113.8 50.00
34.1 145.12 0.9626 117.9 50.00
33.5 260.21 0.9302 121.9 50.00
32.9 275.28 0.8999 125.9 50.00
32.3 290.34 0.8715 130.0 50.00
31.8 305.39 0.8448 134.0 50.00
31.2 320.43 0.8197 138.1 50.00
30.6 335.46 0.7961 142.1 50.00
30.0 350.48 0.7738 146.2 50.00
29.4 365.50 0.7527 150.2 50.00
28.8 380.50 0.7327 154.3 50.00
28.3 395.50 0.7138 158.4 50.00
27.7 410.49 0.6958 162.4 50.00
27.1 425.47 0.6787 166.5 50.00
26.5 440.45 0.6624 170.5 50.00
[0249] Similarly, referring to Table 4, a table similar to Table 3 is
provided where the same snail cam pulley used to generate the data in
Table 3 was used to convert a power law force between pulleys 532 and 534
to a flat force. Here, however, the initial spring force F.sub.0 has been
increased to 100.8 lbs. by raising pulley 534 which compresses spring 84.
The resulting rope force (e.g., the force at strand 69 end 71) is a flat
100 lbs. instead of 50 lbs. as in the case of Table 3. Many other flat
counterbalance forces may be selected by simply raising and lowering
pulley 534 to rotate pulley 532 to different initial angles while
modifying the initial spring force F.sub.0 at the same time so that
different initial deflection points along the power law curve (see again
FIG. 27) result.
TABLE-US-00004
TABLE 4
Worksurface CAM PROFILE
Position Angle Radius Spring Force Rope Force
44.0 -16.13 2.3443 100.8 100.00
43.4 -0.29 2.1625 107.6 100.00
42.8 15.45 2.0078 115.5 100.00
42.3 31.10 1.8733 123.4 100.00
41.7 46.67 1.7555 131.3 100.00
41.1 62.18 1.6515 139.3 100.00
40.5 77.63 1.5587 147.3 100.00
39.9 93.02 1.4759 155.3 100.00
39.3 108.37 1.4013 163.3 100.00
38.8 123.68 1.3339 171.3 100.00
38.2 138.95 1.2726 179.3 100.00
37.6 154.19 1.2167 187.3 100.00
37.0 169.40 1.1654 195.4 100.00
36.4 184.58 1.1183 203.4 100.00
35.8 199.75 1.0749 211.5 100.00
35.3 214.89 1.0346 219.6 100.00
34.7 230.01 0.9973 227.6 100.00
34.1 145.12 0.9626 235.7 100.00
33.5 260.21 0.9302 243.8 100.00
32.9 275.28 0.8999 251.9 100.00
32.3 290.34 0.8715 260.0 100.00
31.8 305.39 0.8448 268.1 100.00
31.2 320.43 0.8197 276.2 100.00
30.6 335.46 0.7967 284.3 100.00
30.0 350.48 0.7738 292.4 100.00
29.4 365.50 0.7527 300.5 100.00
28.8 380.50 0.7327 308.6 100.00
28.3 395.50 0.7138 316.7 100.00
27.7 410.49 0.6958 32478 100.00
27.1 425.47 0.6787 332.9 100.00
26.5 440.45 0.6624 341.1 100.00
[0250] Here, it should be appreciated that while power law pulley 532 has
a specific design as best illustrated in FIGS. 23 and 24 (e.g., medium to
small to large radius channel), other power law pulley designs are
contemplated and the specific design used with a counterbalance assembly
will be related to several factors including characteristics of the
spring used to provide the counterbalance force, the rate at which turns
of the power law pulley should increase and decrease the counterbalance
force, etc. For instance, in some cases, the section of the power law
pulley channel from which strand 69 extends to spring 84 may only
decrease from a first radius to a second radius during table lowering
activity.
[0251] In at least some embodiments it is contemplated that an
automatically adjusting counterbalance system may be provided so that
when a table top load exceeds or is less than the force applied by a
counterbalance assembly by some threshold amount, the assembly
automatically adjusts the applied force to eliminate or substantially
reduce the out of balance condition. For instance, where a table load
exceeds the applied counterbalance force by more than 20 pounds, the
automatic system may adjust the counterbalance force up in increments of
ten pounds until the unbalance is within the 20 pound range and, where
the table load is more than 10 pounds less than the applied
counterbalance force, the automatic system may adjust the counterbalance
force down in increments of 10 pounds-until the unbalance is within the
20 pound range.
[0252] Consistent with the previous paragraph, several components of an
exemplary automatically adjusting counterbalance table assembly 700 are
illustrated in FIGS. 25 and 26. Here, referring also to FIGS. 16 through
22, it will be assumed that an assembly already includes locking assembly
36 and adjustable counterbalance assembly 510 with a few differences.
First, referring to FIG. 26, in addition to the components described
above with respect to FIGS. 16-20, two pressure type sensors 702 and 704
are positioned within second tier recesses 370 and 396, respectively,
that face nut 284 end surfaces 410 and 412. When the table load exceeds
the applied counterbalance force by more than a threshold amount that
causes housing 280 to compress spring 286 so that nut surface 413
contacts stop surface 372, surface 410 contacts sensor 702 and causes
sensor 702 to generate a signal. Similarly, when the table load is less
than the applied counterbalance force by more than a threshold amount
that causes housing 280 to compress spring 288 so that nut surface 411
contacts stop surface 398, surface 412 contacts sensor 704 and causes
sensor 704 to generate a signal.
[0253] Referring to FIG. 25, sensors 702 and 704 are linked via wires 706
and 708 to a processor/controller 710 and provide signals thereto.
Controller 710 is linked to a motor 712 having a shaft 714 that is linked
to a spool 538 akin to spool 538 in FIG. 21. Controller 710 controls
motor 712 to wind or unwind spool 538. When controller 710 receives a
signal from sensor 702 (i.e., receives an overload signal), controller
710 causes motor 712 to wind spool 538 to take up strand 572 thereby
increasing the counterbalance force applied by spring 528 (see again FIG.
21) and related components. Similarly, when controller 710 receives a
signal from sensor 704 (i.e., an excessive counterbalance signal),
controller 710 causes motor 712 to unwind spool 538 to let strand 572 out
thereby reducing the counterbalance force applied by spring 528. The
winding or unwinding continues until the unbalance is within some
threshold range.
[0254] In at least some cases, it is contemplated that a clutch or speed
governing mechanism may be provided for limiting the speed with which a
table top can be raised or lowered. To this end, one exemplary locking
assembly 800 that includes a speed governing or "braking" mechanism is
illustrated in FIGS. 28-30. Referring specifically to FIGS. 28 and 29,
assembly 800 includes a clutch nut 810, a threaded insert 812, first and
second biasers or springs 822 and 824, respectively, first and second
plungers 820 and 818, respectively, first and second annular bearing
rings 816 and 814, respectively, a locking mechanism 815, a locking
spring 817, first and second rectilinear or cube members 806 and 808,
respectively, first, second and third brake shoes 828, 829 and 830,
respectively, an annular extension spring 826 and first and second end
bearing members 802 and 804, respectively. Many of the components that
form assembly 800 are similar to or substantially identical to components
described above with respect to a locking assembly illustrated in FIGS.
16-20 and therefore, in the interest of simplifying this explanation,
will not be described again here in detail. To this end, bearing members
802 and 804 are substantially similar to bearing members 310 and 312
described above. Plungers 820 and 818 are similar to the first and second
plungers 290 and 292, respectively, described above. Annular bearing
rings 816 and 814 are similar to bearing rings 294 and 296 described
above. Locking mechanism 815 is similar to locking mechanism 298
described above. Springs 822 and 824, as illustrated in FIG. 28, are disk
springs instead of helical springs but nevertheless serve the same
purpose and operated in a similar fashion to springs 286 and 288
described above (see FIG. 18 and associated description).
[0255] Rectilinear or cube members 806 and 808 are similar to cube members
306 and 308 described above with a few exceptions. First, referring to
FIGS. 18 and 28, instead of including stop members 314 and 316 that form
nut receiving recesses 368 and 284 and surfaces 380 and 392, assembly 800
includes nut receiving recesses 832 and 833 formed in facing surfaces of
members 806 and 808 and oppositely facing surfaces of members 806 and 808
form recesses (not labeled) for receiving flanges that extend radially
outward from plungers 820 and 818, respectively. Here, the nut receiving
recesses 832 and 833 have a single depth and, when members 806 and 808
are mounted together so that the recesses face each other, surfaces 834
and 838 of recesses 832 and 833 are oppositely facing. In addition,
instead of forming an opening for mounting locking mechanism 815 via stop
members 314 and 316, an opening 819 is formed primarily by cube member
808 as best illustrated in FIG. 28. Recess 832 forms an annular internal
braking surface 835.
[0256] Referring still to FIGS. 28 and 29, clutch nut 838 is generally a
cylindrical rigid member having a cylindrical external surface 841 and
first and second oppositely facing end surfaces 843 and 845. Nut 838
forms a central aperture 855 that extends from first end surface 843
through to second end surface 845. First end surface 843 also forms an
annular recess (not labeled) that is concentric with aperture 855 for
receiving first annular bearing ring 816. Similarly, second end surface
845 forms an annular recess (not labeled) for receiving threaded insert
812 and second annular bearing ring 814.
[0257] In addition, first end surface 843 forms an annular rib or plateau
portion 836 that is concentric about aperture 855. Similarly, second end
surface 845 forms a second annular rib or plateau portion 840 that is
concentric about aperture 855.
[0258] Referring yet again to FIGS. 28 and 29, lateral surface 841 forms
an inwardly extending annular recess or channel 842 proximate first end
surface 843 and such that a flange 881 exists between first end surface
843 and recess 842. When so formed, recess 842 includes an outwardly
facing cylindrical surface 847.
[0259] Referring still to FIGS. 28 and 29, flange 881 forms three ribs
that extend into recess 842 at equispaced locations around the annular
recess 842. To this end, one of the ribs is identified by numeral 844 in
each of FIGS. 28 and 29. The other ribs are not illustrated in the
figures although it should be appreciated that the other two ribs would
be aligned with grooves 860 formed by brake shoes 828 and 829 that are
described in greater detail below and that are illustrated in FIG. 29.
[0260] Referring yet again to FIGS. 28 and 29, each of brake shoes 828,
829 and 830 are similar in construction and operate in a similar fashion
and therefore, in the interest of simplifying this explanation, only
brake shoe 828 will be described here in detail. Shoe 828 is comprised of
a rigid arc shaped powdered metal member having a substantially
rectilinear cross-section formed between an outer surface 848, an inner
surface 846 that faces in a direction opposite outer surface 848 and
oppositely facing top and bottom surface 856 and 854, respectively. At
the corner where bottom surface 854 and inner surface 846 meet, member
828 forms a recess 850. Top surface 854 forms a curved channel 852 that
generally extends along the length of shoe 828. Here, the arc formed by
external surface 848 mirrors the arc formed by the annular braking
surface 835 of recess 832 while the arc formed by inner surface 846
mirrors the arc of annular outwardly facing surface 847 formed by nut
810. Thus, when external surface 848 is pressed up against surface 835
formed by cube member 806, external surface 848 makes substantially full
contact therewith. Similarly, when inner surface 846 is pressed up
against surface 847 formed by nut 810, inner surface 846 makes
substantially complete contact therewith. The dimension between top
surface 856 and recess 850 is such that the portion of brake shoe 828
that forms inner surface 846 is receivable within recess 842 formed by
nut 810.
[0261] Referring still to FIGS. 28 and 29, in addition to forming channel
852, top surface 856 also forms a groove including a first section 860 on
one side of channel 852 and a second aligned section 862 on the opposite
side of channel 852 where the second groove section 862 opens between
recess 852 and inner surface 846. The groove including sections 860 and
862 is formed such that, when inner surface 846 is pressed up against the
annular surface 847 formed by nut 810, one of the ribs 844 is slidably
receivable within the groove sections 862 and 860.
[0262] Referring to FIGS. 28 and 29, annular or loop shaped extension
spring 826, as the label implies, is an annular spring that can flex
radially inward and outward when force is applied thereto. Spring 826 is
dimensioned such that the spring is receivable within channels 852 formed
by the brake shoes 828, 829 and 830.
[0263] Referring still to FIGS. 28a and 29, in addition to the components
illustrated, a threaded shaft and activation cable akin to shaft 282 and
cable 300 illustrated in FIG. 18 would be provided where an end of the
cable mounts to a distal end of locking mechanism 815 and where the
threaded shaft extends through the central channel formed by assembly
800. Here, although not illustrated, threaded insert 812 forms a threaded
aperture 879 so that insert 812 can be threadably received on the
threaded shaft. The external or lateral surface of insert 812 is keyed to
be received within the recess formed by nut 810 so that insert 812 and
nut 810 are locked together during rotation about the shaft. When
assembled, insert 812 and second bearing ring 814 are inserted within the
central recess formed by second end surface 845 while first bearing ring
816 is received in the recess formed by first end surface 843 of nut 810.
Brake shoes 828, 829 and 830 are aligned about recess 842 with the
grooves (e.g., sections 860 and 862) aligned with ribs 844 and then
extension spring 826 is stretched to be received within channels 52
formed by shoes 828, 829 and 830. When spring 826 is released, spring 826
forces shoes 828, 829 and 820 radially inward in the directions indicated
by arrows 861 and 863 illustrated in FIG. 28 such that inner shoe
surfaces 846 are forced against annular outwardly facing surface 847.
[0264] Next, referring to FIG. 28, the subassembly including rings 816 and
814, insert 812, nut 810, spring 826 and brake shoes 828, 829 and 830 is
placed within recesses 832 and 833 formed by cube members 806 and 808,
plungers 820 and 818 are positioned within recesses (not labeled) formed
by oppositely facing surfaces of member 806 and 808, springs 822 and 824
are placed adjacent oppositely facing surfaces of plungers 820 and 818
and then end or bearing members 802 and 804 are attached to retain
springs 822 and 824 and other assembly components as illustrated.
Referring to FIGS. 17 and 28, member 804 is mounted to a plate akin to
plate 90 to couple assembly 800 to upper column 30. Here, the dimensions
of the components are such that, as in the case of the assembly
illustrated in FIGS. 16-20, springs 822 and 824 effectively suspend nut
810 within the recesses formed by cube members 806 and 808 unless a table
top associated with assembly 800 is either overloaded or underloaded.
When nut 810 is suspended within the recesses, plateau portions 836 and
840 are separated from facing surfaces 834 and 838 formed by cube members
806 and 808 and hence cube members 806 and 808 do not restrict rotation
of nut 810 and associated insert 812 about the threaded shaft. However,
when a table associated with assembly 800 is either over or underloaded,
one or the other of plateau portions 836 or 840 contacts an associated
surface 834 or 838 and nut 810 rotation is halted.
[0265] Referring still to FIGS. 28 and 29, when nut 810 rotates about the
threaded shaft, as the rate of rotation (and hence rate of table top
movement) is increased, centrifugal force on shoes 828, 829 and 830
overcomes the force of extension spring 826 and shoes 828, 829 and 830
slide outwardly guided by ribs 844 and the groove sections 860 and 862.
Eventually, if the rate of nut rotation exceeds a predetermine amount,
external surfaces 848 of brake shoes 828, 829 and 830 contact the facing
annular braking surface 835 formed by cube member 806 and the speed of
nut rotation is controlled or restricted. When the table top associated
with assembly 800 is either slowed or movement is halted, the centrifugal
force on brake shoes 828, 829 and 830 is reduced or eliminated and
therefore spring 826 again forces the brake shoes annularly inward so
that external surfaces 848 of the brake shoes are again separated from
the internal surface 832 formed by cube member 806.
[0266] In some embodiments, it is contemplated that the exemplary locking
mechanism 298 described above may be replaced by a different type of
locking mechanism including, among other components, a cone forming
member that interacts with a modified nut member. To this end, an
additional and modified assembly 900 is illustrated in FIGS. 31 through
34. Assembly 900 includes a braking mechanism that is similar to the
braking mechanism described above with respect to FIGS. 28 through 30 and
therefore, that mechanism is not again described here in detail. Here, it
should suffice to say that the breaking mechanism is a centrifugal type
braking mechanism that includes three (this number may be 2, 4, 5, etc.
depending on designer preference and what works best in a specific
application) brake shoes (two illustrated and identified by numerals 902
and 904 in FIGS. 33 and 34) that are biased into a non-braking position
by an annular extension spring 906, where the brake shoes and annular
extension spring are akin to the shoes 828, 829 and 830 and the spring
826 described above with respect to FIG. 29. Thus, as a clutch nut that
includes components 910 rotates about a threaded shaft 912, shoes 902 and
904 are centrifugally forced outward to contact internal surfaces of an
assembly housing 914 thereby slowing rotation of member 910 as well as
movement of assembly 900 with respect to and along the length of shaft
912.
[0267] Referring still to FIGS. 31 through 33, a significant difference
between assembly 900 and assembly 800 that was described above with
respect to FIGS. 28 through 30 is the locking mechanism used to lock
member 910 and hence assembly 900 with respect to shaft 912. In this
embodiment, assembly 900 includes a first nut member 910, a second nut
member 1020, a cone member 916, a spring 918, an upper housing member
920, a lower housing assembly 914, first and second end cap members 1000
and 1008, and other components to be described hereafter.
[0268] Second nut member 1020 is securely mounted (e.g., via epoxy or
mechanical fasteners) to first nut member 910 and forms an opening 1025
that is aligned with a threaded opening 911 formed by member 910 for
passing shaft 912. In at least some cases, the two nut members may
include complimentary keyed features so that the nut member can snap fit
together to ensure sufficient torque transfer without component failure.
Member 1020 forms a first frusto-conical engaging surface 932 that
generally faces outward and away from member 910. An annular flange 1023
extends from member 1020 away from member 910 and circumscribes opening
1025. In at least some embodiments, member 910 that threadably mates with
shaft 912 is formed of a rigid material such as Acetal (i.e., a silicon
and Teflon impregnated plastic material) that is a relatively low
friction material when compared to the material used to form nut member
1020. Member 1020 is, in at least some embodiments, formed of thermal
plastic urethane which creates high friction when it contacts the facing
surface 930 of member 916. Thus, the nut assembly including members 910
and 1020 together includes a threaded opening 911 having a surface that
creates minimal friction with shaft 912 and a bearing surface 932 that
creates high friction when contacting surface 930.
[0269] Referring now to FIGS. 32 and 33, locking member or cone member 916
includes a generally disk shaped member 926, an annular flange 928 and
first through fourth guide extensions 934, 936, 938 and 940,
respectively. As the label implies, disk shaped member 926 includes a
rigid disk or washer shaped member that forms a central opening 935 for
passing, among other things, shaft 912. Member 926 includes oppositely
facing first and second surfaces 927 and 929, respectively. Annular
flange 928 extends from second surface 929 and is generally perpendicular
to a plane defined by disk shaped member 926. Annular flange 928 forms a
frusto-conical internal surface also referred to herein as a second
engaging surface 930. Cone member 916 and, more specifically, surface
930, are dimensioned and shaped such that surface 930 mirrors the
frusto-conical external first engaging surface 932 formed by upper nut
member 1020. Thus, when surface 930 contacts surface 932, essentially the
entire engaging surface 930 contacts engaging surface 932. Cone member
916, like upper nut member 1020, is formed of a high-friction material
(e.g., steel). Because each of members 916 and 1020 are formed of a
high-friction material, when surfaces 930 and 932 contact, member 1020 is
essentially locked relative to member 916.
[0270] Referring still to FIGS. 32 and 33, first through fourth guide
extensions 934, 936, 938 and 940 are equispaced about the circumferential
edge of disk shaped member 926 and extend from first surface 927 thereof
in a direction opposite the direction in which annular flange 928 extends
and generally are perpendicular to disk shaped member 926. Referring
specifically to FIG. 32, each of the first and second guide extensions
934 and 936 forms a guide recess along its length. For example, first
guide extension 934 forms a first guide recess 942. Similarly, second
guide extension 936 forms a second guide recess 944. Third guide
extension 938 forms a first lateral lift extension 946 that extends in a
direction opposite fourth guide extension 940 and that is generally
perpendicular to third guide extension 938. Similarly, fourth guide
extension 940 includes a second lateral lift extension 948 that extends
generally perpendicular to the fourth guide extension 940 and in a
direction away from third guide extension 938. In this regard, see also
FIG. 31 where the distal end of guide extension 948 is visible.
[0271] Referring still to FIG. 33, upper housing member 920 is a rigid and
integrally formed member that, generally, includes oppositely facing
first and second surface 950 and 952 and that forms a central hole or
opening 954 for passing shaft 912. First surface 950 forms a recess 956
about hole 954. Second surface 952 forms an inner annular recess 958 and
an outer annular recess 960. Inner annular recess 958 is formed about
hole 954. Outer annular recess 960 is separated from inner annular recess
958 and includes a cylindrical interior surface 962 that is dimensioned
such that the first through fourth guide extensions 934, 936, 938 and 940
are receivable generally within recess 960.
[0272] Referring to FIG. 32, cylindrical interior surface 962 forms first
and second guide beads 968 and 970 on opposites sides thereof and that
extend along a depth trajectory of recess 960. Beads 968 and 970 are
dimensioned such that they are snugly receivable within the guide
recesses or channels 942 and 944, respectively, of cone member 916. Upper
housing member 920 also forms first and second guide slots 964 and 966 in
opposite side portions thereof that extend along trajectories that are
generally aligned with the depth of recess 960 and that open to a top
edge of the housing member 920. Slots 964 and 966 are dimensioned such
that the first and second lateral lift extensions 946 and 948 can extend
therefrom and can slide therealong along the depth trajectory of recess
960.
[0273] Referring to FIGS. 31 and 32, upper housing member 920 also forms
first and second mounting posts 972 and 974, respectively, that extend in
opposite directions from an external surface and that extend, generally,
perpendicular to the direction in which the first and second guide beads
968 and 970, respectively, extend. As seen in FIG. 32, posts 972 and 974
are located to one side of the first and second guide slots 964 and 966,
respectively.
[0274] Referring to FIG. 33, biasing spring 918 is a helical compression
spring that is dimensioned to be receivable within outer annular recess
960 formed by upper housing member 920. In this regard, when spring 918
is positioned within recess 960, one end is received on an end bearing
surface 961 and the opposite end extends therefrom.
[0275] Referring to FIGS. 31 through 33, intermediate lever member 924
includes a generally U-shaped member 980 and an integrally formed cable
arresting extension 996. U-shaped member 980 includes a central portion
986 and arm members that extend from opposite ends of the central portion
986 generally in the same direction to distal ends 982 and 984. Proximate
the distal ends 982 and 984, member 980 forms mounting openings (not
labeled) dimensioned to receive mounting posts 972 and 974. Part way
along each of the arms of the U-shaped member 980, member 980 forms slots
992 and 994. The slots 992 and 994 are formed such that, when U-shaped
member 980 is mounted on mounting posts 972 and 974, the slots 992 and
994 are generally aligned with the first and second guide slots 964 and
966 formed by upper housing member 920. Cable arresting extension 996
extends from central portion 986 and, in the illustrated embodiment,
extends at an approximately 135.degree. angle. Arresting extension 996
forms a central cable slot 998 that is opened to a distal edge thereof.
[0276] Referring still to FIGS. 31 through 33, top end cap 1000 is
generally disk shaped, dimensioned to be received on first surface 950 of
upper housing member 920 and forms a central hole 1010 for, in generally,
passing shaft 910. Member 1000 includes cap extension or cable stop
member 922 that is formed integral therewith, extends laterally therefrom
and forms a cable hole 1004. A plastic cable guide insert 1006 is
receivable within cable hole 1004.
[0277] Referring once again to FIGS. 31 through 33, to assemble the
locking subassembly components described above, spring 918 is placed
within outer recess 960 with the first end thereof bearing against
surface 961. Cone member 926 is aligned with upper housing member 920
such that recesses 942 and 944 are aligned with beads 968 and 970. With
the recesses and beads aligned, cone member 926 is placed in recess 960
with lateral lift extensions 946 and 948 received in slots 964 and 966
and distal ends thereof extend therethrough. Here, as cone member 926 is
placed in recess 960, surface 927 of disk shaped member 926 contacts the
second end of spring 918 and partially compresses the spring.
[0278] Next, the arms of intermediate lever member 924 can be flexed
outward and mounted to mounting posts 972 and 974 with slots 992 and 994
aligned with lateral lift extensions 946 and 948, respectively.
Continuing, with the components located in lower housing member 914
(i.e., the components including upper nut member 1020 and other
components therebelow as illustrated in FIG. 33) assembled as illustrated
in FIG. 33, a ball bearing race 971 is placed in inner annular recess 958
and upper housing member 920 can be mechanically or otherwise fastened to
lower housing assembly 914 with ball bearing 971 positioned between upper
housing member 920 and the distal end of flange 1023 formed by upper nut
member 1020. At this point, spring 918 should bias cone member 916 toward
upper nut member 1020 such that surface 930 contacts surface 932 and
essentially locks the relative positions of members 1020 and 916.
[0279] Next, top end cap 1000 is mechanically or otherwise secured to
first surface 950 of upper housing member 920 such that cable stop member
922 extends to one side thereof with opening 1004 generally aligned with
cable slot 998 formed by cable arresting extension 996. Here, it should
be appreciated that, in at least some embodiments, the same fasteners
used to secure upper housing member 920 to lower housing member 914 may
also be used to secure top end cap 1000 to upper housing member 920 as
well as a lower cap 1008 to lower housing member 914.
[0280] Referring now to FIGS. 9 and 31, after assembly 900 has been
assembled as described above, assembly 900 is mounted to a base member
akin to base member 90 within an upper column akin to column 30. In this
regard, assembly 900 may be mounted to a base member 90 by securing
either top end cap 100 or bottom end cap 1008 to a base member 90. Next,
plastic cable guide 1006 is inserted in hole 1004 and a cable 969 is fed
through guide 1006. A distal end of cable 969 includes a bead 981.
Adjacent bead 981, a portion of cable 969 is positioned within cable slot
998. Bead 981 is dimensioned such that, while cable 969 freely passes
through slot 998, the bead 981 cannot pass through slot 998. Thus,
referring to FIG. 34, as activation cable 969 is pulled upward, bead 981
contacts an undersurface of cable arresting extension 996. Although not
illustrated, an opposite end of cable 996 would be secured to an
activation lever or activation mechanism akin to lever 302 in FIG. 2 such
that, when lever 302 is activated, bead 981 at the end of cable 969 is
pulled.
[0281] Referring now to FIGS. 2, 31 and 33, when lever 302 is released,
cable 969 and bead 981 move in the direction indicated by arrow 999. When
bead 981 moves along trajectory 999, spring 918 expands and forces cone
member 916 toward upper nut member 1020 until surface 930 contacts
surface 932. When surfaces 930 and 932 contact, the high friction
therebetween effectively locks the relative juxtapositions of members 916
and 1020. Referring also to FIG. 32, guide extensions 936, 938, 940 and
942 cooperate with guide beads 968 and 970 as well as guide slots 964 and
966 to restrict cone member 916 such that the cone member 916 only moves
axially parallel to shaft 912 and cannot rotate thereabout. As described,
housing members 920 and 914 as well as end caps 1000 and 1008 are
stationary with respect to the column 30 in which they are mounted. This
combined with the restricting guide extensions, guide slots and guide
beads that prohibit rotation of cone member 916, mean that, when high
friction surfaces 930 and 932 make contact, upper nut member 1020 is
locked and cannot rotate about shaft 912.
[0282] Referring to FIGS. 2, 31 and 34, when lever 302 is activated, cable
969 and bead 981 are pulled and move in the direction indicated by arrow
1001 in FIG. 34. After bead 981 contacts the undersurface of extension
996, further movement of cable 969 and bead 981 along direction 1001
causes intermediate lever member 924 to pivot upward about the mounting
posts 972 and 974. When intermediate lever member 924 pivots, the edges
that define slot 992 and 994 contact the lateral lift extensions 946 and
948 and force cone member 916 against the force of spring 918 until
surface 930 separates from surface 932. When surfaces 930 and 932 are
separated, upper nut member 1020 is no longer locked relative to cone
member 916 and hence is free to rotate about shaft 912. Thus, activation
of lever 302 releases the locking mechanism and allows column 30 to move
either up or down with respect to column 28. When lever 302 is again
released, cable 969 and bead 981 move in the direction indicated by arrow
999 in FIG. 33 and spring 918 expands once again causing cone member 916
to lock upper nut member 1020 thereby prohibiting rotation of the nut
1020, 910 about shaft 912.
[0283] Referring once again to FIG. 33, in at least some inventive
embodiments, washer type inserts 1014 and 1016 are provided within
annular recesses 956 and 1018 formed by the upper and lower housing
members 920 and 914, respectively, that separate the housing members 920
and 914 and the end caps 1000 and 1008 from shaft 912 and help to
maintain the locking and breaking assembly 900 aligned with shaft 912.
Here, in at least some cases, inserts 1014 and 1016 will include urethane
disk members that extend through openings 1010 and 1012 formed by cap
members 1000 and 1008. The urethane members are low friction and, it has
been found, are extremely resilient to wear during normal use. Inserts
1014 and 1016 may be dimensioned to contact the distal surface formed by
the thread on shaft 912 to help align assembly 900 with shaft 912.
[0284] In at least some embodiments, it is contemplated that brake
assemblies like assembly 900 described above will be mounted to base
members (see, for example, member 90 in FIG. 9) via a suspension system
that allows the assembly 900 to move at least slightly to accommodate
nuances in the orientation of shaft 912 and movement of shaft 912 during
operation. To this end, referring now to FIGS. 35 and 36, an exemplary
brake assembly mounting configuration is illustrated. In the illustrated
embodiment, pairs of rubber mounts are provided to insulate assembly 900
from base member 90. An exemplary rubber mount pair 1028 includes first
and second similarly configured rubber mounts 1030 and 1032,
respectively. Each of the rubber mounts is similarly configured and
operates in a similar fashion and therefore, in the interest of
simplifying this explanation, only rubber mount 1030 will be described in
any detail. Mount 1030 includes a disk shaped member 1036 that forms a
central opening 1038 (shown in phantom) and an axially extending flange
1040 that extends about the central opening 1038 and that is generally
perpendicular to the disk shaped member 1036. As best illustrated in FIG.
36, base member 90 forms a separate aperture or hole 1042 for each mount
pair (e.g., 1028). The flange 1040 of first mount 1030 is received
through one side of the hole 1042 such that the disk shaped member 1036
contacts a facing surface of member 90. Similarly, the flange (not
labeled) of second mount 1032 of pair 1028 is received within hole 1042
such that the disk shaped member of mount 1032 contacts the oppositely
facing surface of member 90. Next, a bolt or the like is fed through the
central openings (e.g., 1038) formed by the mounts 1030 and 1032 and is
fastened to assembly 900. Referring still to FIGS. 35 and 36, it should
be appreciated that the rubber mounts 1030 and 1032 as well as the other
mount pairs completely isolate base member 90 from assembly 900.
[0285] Referring again to FIG. 9, in at least some embodiments, it is
contemplated that low friction cylindrical cover members (not
illustrated) may be provided to cover guide rods 78 so that friction
between spring 84 and rods 78 is minimized. Similarly, although not
illustrated, a low friction layer or cover member may be provided between
the portions of plunger member 80 adjacent rods 78 and the rods 78 so
that plunger member 80 can move along rods 78 with minimal resistance. In
at least some cases, the layers or cover members may be formed of
plastic.
[0286] Referring now to FIGS. 37-41, another spring-spring guide
subassembly 1100 that is similar to the assembly of FIG. 5 is
illustrated. The configuration of FIGS. 37-41 includes several components
that are similar to the components shown in FIG. 5 and that, in the
interest of simplifying this explanation, will not be described again
here in detail. To this end, a datum plate 1102 is akin to plate or base
member 90 in FIG. 5 and is intended to be mounted to the inside surface
of the inner/upper telescoping column or extension member 30 (see also
FIG. 7). In FIG. 41, a top plan view of assembly 1100 positioned within a
two column extension subassembly 1110 is shown where subassembly 1110
includes inner column 1112 and outer column 1114. In FIG. 41, datum plate
1102 is mounted to the internal surface of inner column 1112. Referring
to FIGS. 5 and 37, threaded shaft 1104 is akin to shaft 282, cam pulley
1106 is akin to pulley 74, and spring 1108 is akin to spring 84. Assembly
900 has a configuration consistent with the locking assembly 900
described above with respect to FIGS. 31-36.
[0287] In addition to spring 1108, spring-spring guide subassembly 1100
includes a guide or guide subassembly 1120, a plunger or plunger member
1122 and a top plate 1123. Guide 1120 includes first and second guide
members 1124 and 1126. Each of guide members 1124 and 1126 has a similar
design and operates in a similar fashion and therefore, in the interest
of simplifying this explanation, only member 1124 is described here in
detail.
[0288] Referring specifically to FIGS. 39-41, member 1124 is an elongated
rigid member that has a uniform cross section and that extends between
oppositely facing proximal and distal ends 1130 and 1132, respectively.
Member 1124 is, in at least some embodiments, formed via an extrusion
process, although other ways of forming member 1124 are contemplated. In
at least some cases member 1124 may be formed of aluminum or a rigid
plastic.
[0289] Referring specifically to FIG. 41, the uniform cross section of
guide member 1124 can be seen. In cross section, guide member 1124
includes a flat central shoulder member 1136 with four finger or
finger-like extension members 1138, 1140, 1142 and 1144 extending
therefrom. Extension members 1138 and 1140 extend from a first end of
shoulder member 1136 and generally in opposite directions. In the
illustrated embodiment, extension member 1138 extends perpendicular to
the length of shoulder member 1136 to a distal end and member 1140
extends in a direction opposite the direction in which member 1138
extends and curves such that a distal end thereof extends along a
trajectory that is slightly angled with respect to the length of shoulder
member 1136. Similarly, extension members 1142 and 1144 extend from a
second end of shoulder member 1136 opposite the first end and generally
in opposite directions. Similar to members 1138 and 1140, extension
member 1142 extends perpendicular to the length of member 1136 in the
same direction as member 1138 to a distal end and member 1144 extends in
a direction opposite the direction in which member 1142 extends and
curves such that a distal end thereof extends along a trajectory that is
slightly angled with respect to the length of shoulder member 1126.
Distal ends of members 1140 and 1144 generally extend in opposite
directions (e.g., an angle between trajectories of the distal ends may be
between 120 and 170 degrees).
[0290] Referring still to FIG. 41, guide member 1124 also forms two
connecting channels 1150 and 1152 along its length. As the label implies,
connecting channels 1150 and 1152 are provided to connect ends 1130 and
1132 to other assembly components via screws.
[0291] Referring again to FIGS. 39 and 41, in addition to guide members
1124 and 1126, guide 1120 includes four cover or separator layers or
members 1154, 1156, 1158 and 1160 for each of guide members 1124 and 1126
(i.e., guide 1120 includes eight separator members). As best seen in FIG.
39, exemplary separator member 1156, in at least some embodiments, is an
elongated uniform U-shaped cross section channel forming member that has
a length dimension (not labeled) similar to the length of guide member
1124. A channel 1162 formed by member 1156 is dimensioned to receive and
friction fit on to the distal end of extension member 1140 (see FIG. 41)
so that an external surface of separator member 1156 forms a
substantially straight edge along the length of member 1156. Similarly,
separator members 1154, 1158 and 1160 receive distal ends of extension
members 1138, 1142 and 1144 via friction fits, respectively, and form
external straight edges along their length dimensions. Members 1154,
1156, 1158 and 1160 are formed of rigid low friction (i.e., low friction
relative to aluminum) plastic material.
[0292] Referring now to FIGS. 37-41, plunger assembly or member 1122
includes a flat rectilinear body member 1170 that has a length dimension
between a strand end 1171 and a spring end 1173 that has several
interesting features. First, referring specifically to FIG. 41, plunger
member 1122 forms two pairs of plunger extensions, the first pair
including extensions 1172 and 1174 and the second paid including
extensions 1176 and 1178. Plunger extensions 1172 and 1174 extend from a
first broad surface of member 1170, extend from end 1171 to end 1173, are
parallel to each other and are separated by a dimension similar to the
dimension defined by oppositely facing portions of extension members 1138
and 1142 (see FIG. 41). Similarly, plunger extensions 1176 and 1178
extend from a second broad surface of member 1170, extend from end 1171
to end 1173, are parallel to each other and are separated by a dimension
similar to the dimension between plunger extensions 1172 and 1174.
[0293] Second, referring still to FIGS. 39 and 40, plunger member 1122
forms arm extensions 1180 and 1182 that extend in opposite directions
from spring end 1173 and that form spring bearing surfaces 1184 and 1186,
respectively, that face toward strand end 1171.
[0294] Third, between spring bearing surfaces 1184 and 1186 and the strand
end 1171, member 1122 forms first and second ramps or ramped surfaces
1190 and 1192, respectively, that taper outward from end 1171 toward end
1173. Near surfaces 1184 and 1186 the dimension between the surfaces of
ramps 1190 and 1192 is similar to the dimension formed by an internal
surface of spring 1108.
[0295] Fourth, body member 1170 forms a central opening 1196 proximate end
1173 (see FIGS. 37 and 39) for securing an end of a strand (e.g., the end
of strand 69 opposite end 71 in FIG. 5).
[0296] Referring to FIGS. 38 and 40, top plate 1123 is a flat rigid
member. Although not illustrated, member 1123 forms holes for passing
mounting screws to secure plate 1123 to distal ends of guide members 1124
and 1126 via channels 1150 and 1152 (see also FIG. 41).
[0297] Referring now to FIGS. 37-41, to assemble and mount subassembly
1100, guide members 1124 and 1126 are mounted to datum plate 1102 on a
side thereof opposite cam pulley 1106 and via screws (not shown) received
within ends of channels 1150 and 1152 (see FIG. 41). Here, guide members
1124 and 1126 are spaced apart so as to form a central channel 1200 with
extension members 1138 and 1142 facing similarly configured extension
members (not labeled) formed by guide member 1126 and forming plunger
receiving rails. When so mounted, extension members 1140 and 1144 and
similarly configured extension members formed by guide member 1126 extend
generally away from each other so that external surfaces of separator
members (e.g., 1156 and 1160) secured thereto form first through fourth
straight edges along the length of guide 1120. As best seen in FIG. 41,
guide members 1124 and 1126 and the separator members (e.g., 1156, 1160)
are dimensioned and positioned such that, when received within a spring
passageway formed by an internal surface of spring 1108, the edges formed
by the separator members are very close (e.g., 1/8.sup.th to 1/32.sup.nd)
of an inch away from the adjacent spring surface at most. In addition,
because of the orientations of extension members 1140, 1144, etc., the
four outwardly extending extension members formed by members 1124 and
1126 are generally equispaced about the internal spring surface (e.g.,
may be separated by 750 to 1200 and in some cases by approximately
90.degree.).
[0298] Referring still to FIGS. 37-41, spring 1108 is placed over guide
members 1124 and 1126 and is slid therealong so that members 1124 and
1126 are received within spring passageway 1202. Next, plunger member
1122 is slid into the distal end of channel 1200 strand end 1171 first
with plunger extensions 1172, 1174, 1176 and 1178 receiving the rail
forming facing extension members (e.g., 1138, 1142, etc.) of guide
members 1124 and 1126 until spring bearing surfaces 1184 and 1186 contact
an adjacent end of spring 1108. Ramp surfaces 1190 and 1192 help guide
plunger member 1122 into the passageway 1202. A strand end (not
illustrated) is secured to plunger member 1122 via hole 1196 and the
opposite end of the strand is fed through channel 1200 and through an
opening in datum plate 1102 down to cam pulley 1106. Top plate 1123 is
mounted to the distal ends (e.g., 1173) of guide members 1124 and 1126
via screws received in channels 1150 and 1152 (see FIG. 41).
[0299] In operation, guide members 1124 and 1126 support and guide spring
1108 as spring 1108 is compressed so that the spring does not fold or
buckle. To this end, as the spring 1108 compresses, the internal surface
thereof may bear against separator members 1156, 1160, etc. but should
not buckle. Importantly, separator members 1156 and 1160 minimize
friction between plunger member 1122 and guide 1120. To this end, members
1156, 1160, etc., produce minimal friction when spring 1108 slides
therealong because of the material used to form members 1156 and 1160.
[0300] While separator members 1154, 1156, 1158 and 1160 are shown as
separate members, in at least some embodiments it is contemplated that
the separator members may comprise a sprayed on or otherwise applied
layer of low friction material.
[0301] Referring now to FIGS. 42 and 43, views similar to the view of FIG.
21 are shown, albeit including an exemplary preloader/adjuster assembly
1300 for setting a preload force on a spring 1484. Referring also to
FIGS. 44-48, assembly 1300 includes a gear housing 1304, a secondary
datum member 1306, a guide member or guide extrusion 1308, a drive 1310,
a first elongated adjustment member 1312, an adjustment pulley 534 (see
again FIG. 21), an interface subassembly 1316, offsetting support rods
collectively identified by numeral 1318, a stop plate 1322 and a slider
assembly or structure 1460.
[0302] As seen in FIG. 42, primary datum plate 90, in this embodiment,
forms, in addition to other openings to accommodate a brake assembly
shaft and the strand that extends down from spring-spring guide assembly
1100, an opening 1320 to accommodate portions of strand 69 that extend
down from adjustment pulley 534 to power law pulley 532 and snail cam
pulley 74.
[0303] Referring to FIGS. 42, 43 and 48, rods 1318 are rigid elongated
members that have oppositely extending first and second ends (not
labeled). The rods 1318 are mounted at their first ends to primary datum
plate 90 about opening 1320 and generally on an opposite side of opening
1320 from spring guide members 1124 and 1126, extend upward from plate
90, are substantially parallel to each other and to members 1124 and 1126
and have length dimensions that are substantially identical to the length
dimensions of members 1124 and 1126. Secondary datum plate 1306 is
mounted to the second or top ends of rods 1318 and to the top ends of
spring guide members 1124 and 1126 and is generally parallel to primary
datum plate 90. Secondary datum plate 1306 is a rigid flat member and has
first and second oppositely facing surfaces 1326 and 1328, respectively.
In addition, although not labeled, plate 1306 forms openings for passing
screws to mount plate 1306 to rods 1318 and guide members 1124 and 1126
and to mount housing 1304 to plate 1306.
[0304] In this embodiment, second datum plate 1306 in FIGS. 42 and 43
takes the place of top plate 1123 in the previously described embodiment
shown in FIGS. 38 and 40 to stabilize the top ends of guide members 1124
and 1126. In at least some embodiments rods 1318 will be dimensioned such
that they extend within a few inches of the undersurface of a supported
table top 14 so that second datum plate 1306 is only separated from the
undersurface of the top member by less than one inch.
[0305] Referring to FIGS. 42-44 and 48, gear housing 1304 is generally a
cube shaped assembly including first and second clam-shell type members
1356 and 1348, respectively. Second housing member 1348 includes
oppositely facing top and bottom surfaces 1350 and 1352, respectively,
and forms a complex cavity 1354 that is recessed into top surface 1350
(see FIG. 48 for cavity detail). Cavity 1554 includes a cylindrical
portion 1356, first and second semicylindrical portions 1360 and 1362,
respectively, and first and second dowel portions 1364 and 1366,
respectively. Cylindrical portion 1356 is formed about an adjustment axis
1480 (see FIG. 48) that is perpendicular to first surface 1350 and is
terminated by an internal bearing surface 1370. First and second
semicylindrical portions 1360 and 1362 are formed in surface 1350 on
opposite sides of cylindrical portion 1356 and share a common gear axis
1372. First and second dowel portions 1364 and 1366 are formed in surface
1350 on opposite sides of semicylindrical portions 1360 and 1362 about
gear axis 1372. Second dowel portion 1366 opens laterally through one
side surface 1376 (see FIG. 48) of housing member 1348. In addition to
forming recessed cavity 1354, second housing member 1348 forms an opening
1373 (see FIG. 48) that passes centrally through internal bearing surface
1370 to bottom surface 1352.
[0306] Referring still to FIG. 48, first housing member 1346 includes top
surface (not labeled) and an oppositely facing bottom surface 1380 and
forms a complex cavity 1382 that is recessed into bottom surface 1380.
Cavity 1382 includes first and second semicylindrical portions 1384 and
1386 and first and second dowel portions 1388 and 1390. First and second
semicylindrical portions 1384 and 1386 are formed in surface 1380 so as
to be adjacent first and second semicylindrical portions 1360 and 1362 of
member 1348, respectively, when member 1346 is secured to member 1348 so
that portions 1384 and 1360 together form a cylindrical cavity formed
about gear axis 1372 and portions 1386 and 1362 together form another
cylindrical cavity about gear axis 1372. First and second dowel portions
1388 and 1390 are formed on opposite sides of portions 1384 and 1386 and
portion 1390 opens laterally through one side surface (not labeled) of
housing member 1348. When first housing member 1346 is secured to second
housing member 1348, dowel portions 1388 and 1390 are adjacent dowel
portions 1364 and 1366 (see FIG. 45) so that two reduced radius dowel
receiving/supporting cylindrical cavities are formed where one of the
cavities formed by portions 1366 and 1390 opens through a side of the
combined housing assembly.
[0307] Referring still to FIG. 48, interface subassembly 1316 includes a
first adjustment coupler 1396, an interface shaft 1398, first and second
support ball bearing races 1400 and 1402, respectively, and a second
adjustment coupler in the form of a bevelled gear 1404. First adjustment
coupler 1396 includes a ball bearing race 1406 and a second bevelled gear
1408. Gear 1408 has a first surface 1414 and an oppositely facing second
surface (not labeled) where the bevelled teeth 1416 of gear 1408 are
formed between a lateral gear side surface and first surface 1414. First
surface 1414 is referred to herein as a first coupling surface. In at
least some embodiments gears 1408 and 1404 are formed of powdered metal.
Each of race 1406 and gear 1408 form central openings (not labeled) and
are dimensioned to fit with clearance within cylindrical portion 1356 of
cavity 1354 with race 1406 sandwiched between internal bearing surface
1370 and bevelled gear 1408 and with the first surface 1414 of gear 1408
exposed and facing out of cylindrical cavity portion 1356. When race 1406
and gear 1408 are so positioned, the central openings formed by race 1406
and gear 1408 are aligned within opening 1373 formed in second housing
member 1348.
[0308] Races 1400 and 1402 are dimensioned to be received within the
cavities formed by semicylindrical cavity portions 1360 and 1388 as well
as 1362 and 1390, respectively. Interface shaft 1398 is an elongated
rigid shaft having internal and external ends 1410 and 1412,
respectively. Shaft 1398 is linked to the internal portions of races 1400
and 1402 and extends from internal end 1410 that is received in the first
reduced radius dowel supporting cavity formed by cavity portions 1364 and
1388 to the external end 1412 which extends from the second reduced
radius dowel supporting cavity formed by cavity portions 1366 and 1390.
At external end 1412, shaft 1398 is shaped to interface with a force
adjustment tool (e.g., the head of a Phillips screwdriver, a hex-shaped
wrench, etc.). Gear 1404 is mounted to shaft 1398 adjacent race 1402 and
between races 1400 and 1402 so that the teeth formed by gear 1404 are
aligned with the bevelled tooth surface formed by gear 1408. Thus, when
shaft 1398 is rotated about gear axis 1372, gear 1404 rotates which in
turn rotates gear 1408.
[0309] Referring again to FIGS. 42-48, drive 1310 includes a second
adjustment member 1420 and a second adjustment coupler 1422 in the form
of a disk member. Adjustment member 1420 is an elongated rigid shaft that
extends between first and second ends 1424 and 1426, respectively. Disk
member 1422 is secured to (e.g., welded) or integrally formed with shaft
1420 at first end 1424 and forms a second coupling surface 1430 that is
generally perpendicular to the length dimension of shaft 1420 and that
faces in the direction that shaft 1420 extends. Shaft 1420 has a cross
sectional dimension such that shaft 1420 can pass through the openings
formed by race 1406, gear 1408 and second housing member 1348 (see 1373).
Disk member 1422 is radially dimensioned such that member 1422 cannot
pass through the openings formed by gear 1408, race 1406 and member 1348.
Along its length, shaft 1420 is threaded.
[0310] Referring to FIG. 46, in at least some embodiments, disk member
1422 is formed of two components including a steel collar 1432 and a
washer shaped bronze bushing 1434 secured (e.g., welded, adhered, etc.)
thereto such that the second coupling surface 1430 has a bronze finish.
Here, bronze has been selected so that when coupling surfaces 1430 and
1414 contact, a suitable coefficient of friction (e.g., 0.05 to 0.5 and
in at least some cases 0.1) results as will be explained in more detail
below.
[0311] Referring to FIGS. 42-48, guide member 1308 is mounted to the
undersurface 1352 of housing member 1348 (e.g., via screws) so as to be
aligned with opening 1372 and extends generally perpendicularly to
surface 1352. In the illustrated embodiment, guide member 1308 is
approximately half as long as rods 1318 so that a distal end of guide
member 1308 is separated from primary datum plate 90 (see FIG. 42). Guide
member 1308 forms a keyed guide passageway 1332 (see FIG. 45) that
extends along the entire length of member 1308. An internal surface 1334
of passageway 1332 forms three channels 1336, 1338 and 1340 along its
length that are approximately equispaced about member 1308 when member
1308 is viewed in cross section. In at least some embodiments member 1308
may be formed of aluminum. In all embodiments member 1308 is rigid.
[0312] Referring again to FIGS. 42-48, first elongated adjustment member
1312 is an elongated rigid member that extends between first and second
ends 1440 and 1442, respectively. At second end 1442, a clevis 1450
mounts adjustment pulley 534 to member 1312. Member 1312 or a surrounding
or attached structure that is secured to member 1312 forms an external
surface that defines at least one and in some cases several laterally
extending guide members configured to compliment guide channels 1336,
1338 and 1340 formed by the internal surface 1334 of guide member 1308.
In the illustrated embodiment slider assembly or structure 1460 is
secured to end 1440 of member 1312 and includes an external surface 1458
that forms three guide members 1452, 1454 and 1456 that compliment
channels 1336, 1338 and 1340, respectively. Low friction plastic
separator members 1464, 1466 and 1468 are provided that friction fit or
otherwise attach over members 1452, 1454 and 1456, respectively to, as
the label implies, separate surrounding structure 1460 from the channel
forming surface of keyed passageway 1332 so that friction between
structure 1460 and surface 1334 is minimized. With structure 1460 secured
to member 1420, guide members 1452, 1454 and 1456 restrict rotation of
member 1312.
[0313] Referring specifically to FIGS. 46 and 47, in the illustrated
embodiment, an end plate 1425 at an end of structure 1460 opposite member
1312 forms a central opening 1427 in which a nut 1429 (e.g., 1/2 inch) is
securely received. Nut 1429 has a thread suitable for mating with
threaded shaft 1420.
[0314] Stop plate 1322 is a rigid flat plate that forms a generally
central opening 1476 to pass member 1420 and apertures (not labeled) for
mounting plate 1322 to the distal end of guide member 1308.
[0315] Referring again to FIG. 48, column 30 forms an opening 1369 for
passing distal outer end 1412 of shaft 1398.
[0316] To assemble assembly 1300, referring to FIG. 48, race 1406 and gear
1408 are positioned within cylindrical cavity portion 1356 of second
housing member 1348. Bronze bushing 1434 is installed. Threaded shaft
1420 is fed through the openings formed by race 1406 and gear 1408 and
opening 1373 formed by housing member 1348 so that second end 1426 of
shaft 1420 extends past second surface 1352. Shaft 1398, races 1400 and
1402 and gear 1404 are assembled and positioned within other portions of
cavity 1354 as illustrated with teeth of gear 1404 meshing with teeth of
gear 1408 and so that external end 1412 of shaft 1398 extends out side
1376. First housing member 1346 is aligned with and secured to second
housing member 1348 via screws or bolts.
[0317] Continuing, structure 1460 is fed onto end 1426 of shaft 1420 via
nut 1429 with member 1312 extending away from housing 1304. Guide member
1308 is positioned so that channels 1336, 1338 and 1340 are aligned with
guide members 1452, 1454 and 1456, respectively. Member 1308 is moved
toward structure 1460 so that the guide members mate with the channels
and is moved up against the undersurface 1352 of housing 1304. Guide
member 1308 is fastened (e.g., via screws) to the undersurface 1352 to
extend therefrom. Stop plate 1322 is slid onto end 1442 of member 1312
and is secured via screws to the end of guide member 1308 opposite
housing 1304. Clevis/pulley 534 is secured to end 1442 of member 1312.
[0318] Next, referring again to FIGS. 42 and 43, rods 1318 are secured to
datum plate 90 to extend parallel to each other and parallel to spring
guide members 1124 and 1126 and perpendicular to plate 90. The
subassembly including housing 1304 and components therein, guide member
1308, structure 1460, member 1312 and pulley 534 is mounted to surface
1328 of second datum plate 1306 by securing the top surface of housing
member 1356 to surface 1328 via screws or otherwise.
[0319] Plate 1306 is mounted to the top ends of rods 1318 and guide
members 1124 and 1126 with the assembly 1304, 1308, 1460, 1312 and 534
extending toward datum plate 90 via screws or otherwise.
[0320] Finally, strand 69 (e.g., a cable) is fed from one end that is
attached to spring plunger 1122 down about power law pulley 532, up and
around adjustment pulley 534, down again and around snail cam pulley 74
and then up to the outer column 32 where the other end is attached.
[0321] In operation, referring again to FIGS. 42-48, the vertical position
of pulley 534 within column 30 is adjustable to adjust a preload force
applied to the spring-spring guide assembly 1100 by rotating interface
shaft 1398. To this end, when shaft 1398 is rotated, gear 1404 causes
gear 1408 to rotate. When gear 1408 rotates, friction between coupling
surfaces 1414 and 1430 causes disk 1422 and integral shaft 1420 to rotate
about adjustment axis 1480. Because surrounding structure 1460 restricts
rotation of member 1312, member 1312 is forced axially along axis 1480 as
shaft 1420 rotates and the position of pulley 534 is changed (i.e.,
pulley 534 moves either upward or downward) along the trajectory
indicated by arrows 1474 in FIGS. 46 and 47. In FIGS. 42 and 43, pulley
534 is illustrated in an extended position and in phantom in a retracted
position. In the extended position the preload force is minimized and in
the retracted position the preload force is maximized. Intermediate
positions are contemplated.
[0322] When the top or bottom of structure 1460 reaches a facing surface
of either housing 1348 (e.g., surface 1352) or plate 1322, a limit to
member 1312 movement is reached. At the limit, member 1312 no longer
moves further along axis 1480. Here, to prevent damage to assembly 1300
components, a type of clutch is formed by disk 1422 and gear 1408. To
this end, when the force between coupling surfaces 1414 and 1430 is below
a threshold level, friction between surfaces 1414 and 1430 causes disk
1422 to rotate with gear 1408. However, when a limit is reached and
structure 1460 cannot move further, the force between surfaces 1414 and
1430 exceeds a threshold and slippage occurs. Here, it has been found
that a suitable coefficient of friction (e.g., 0.05 to 0.5 and in at
least some cases approximately 0.1) between surfaces 1414 and 1430
results when one of the surfaces is bronze and the other is formed via
powered metal.
[0323] In at least some embodiments it is contemplated that a preloading
configuration similar to the configuration described above with respect
to FIGS. 42-48 may include a force level indicator subassembly to, as the
label implies, indicate a current preload force level. To this end,
referring to FIG. 49 and also to FIGS. 50-52, a guide member 1500 and
structure 1502 that are similar to member 1308 and structure 1460
described above in FIG. 45, respectively, are illustrated. Here, the
difference is that member 1500 and structure 1502 include features that
facilitate preload indication.
[0324] In FIG. 49, guide member 1500 forms a slot 1504 (see also in
phantom in FIGS. 50 and 51) along a portion of its length and includes an
elongated indicator arm 1506 is mounted at a first end 1508 to the lower
end of member 1500 so that arm 1506 extends generally along slot 1504 to
a second end 1510 adjacent a top end of member 1500.
[0325] Arm 1506 may be a leaf spring type arm or a rigid arm that is
spring biased into a normal position. When in the normal or low force
position, as best seen in FIG. 50, arm 1506 is angled across slot 1504 so
that ends 1508 and 1510 are on opposite sides of the slot. An indicator
pin 1514 extends from second arm end 1510.
[0326] Referring to FIGS. 49 and 50, a pin 1512 extends from a bottom end
of structure 1502 from a location such that, when structure 1502 is
received within the channel formed by member 1500, pin 1512 is generally
aligned with and extends through slot 1504.
[0327] Referring still to FIG. 49 and also to FIG. 50, when structure 1502
and hence pulley 534 are in the extended low preload force position, pin
1512 is near the low end of arm 1506 and does not appreciably affect the
position of second arm end 1510. As structure 1502 is raised toward the
retracted high preload force position, pin 1512 applies a force to arm
1506 forcing end 1510 to the right as illustrated in FIG. 51. Thus, the
location of second arm end 1510 and associated indicator pin 1514 can be
used to determine the position of structure 1502 and pulley 534 within
the column structure and hence to determine the relative strength of the
preload force applied to the spring assembly 1100. In FIGS. 49-51, the
relative positions of arm member 1506 and slot 1508 are different showing
that various locations about the structure and guide member are
contemplated. In at least some embodiments arm member 1506 and slot 1508
will be located below gear 1404 so that the indicator pin 1514 extends
just below the outside end 1412 of the adjustment shaft 1398 (see again
FIG. 48) so that as a table user adjusts the force, the user can easily
see the current force level. To this end, see FIG. 52, where a side view
of a table assembly including the indicator components and preload
adjustment mechanism described above is shown where openings 1520 and
1522 are provided for the distal ends of shaft 1398 and indicator pin
1514, respectively. In FIG. 52, pin 1514 is shown in the low preload
force position and in phantom 1514' in the high preload force position.
[0328] Other types of clutch and indicator subassemblies are contemplated.
To this end, another slider assembly or structure 1600 that includes a
clutch mechanism is illustrated in FIGS. 53 through 57. In FIG. 57,
assembly 1600 is shown as part of a larger adjustment assembly 1601 that,
in addition to slider assembly 1600, includes a gear housing 1604 and
associated components, a threaded drive shaft 1608, an extruded or
otherwise formed second guide member 1602, an extension member 1612, a
lower end cap 1613 and a clevis/pulley 1614. Many of the components
illustrated in FIGS. 53-57 are similar to the components described above
with respect to FIGS. 42-52 and therefore will not again be described
here in detail. To this end, assembly 1600 is positioned within an
appropriately configured guide member 1602 that is in turn mounted to the
undersurface of a gear housing generally identified by label 1604. In
this embodiment, like the embodiment described above with respect to
FIGS. 42 through 52, bevelled gears 1605 and 1606 within housing 1604 are
used to drive threaded shaft 1608 which in turn causes a nut 1610 and
associated slider structure 1600, member 1612 and clevis/pulley 1614 to
move upward or downward with respect to housing 1604 as indicated by
arrow 1616 in FIG. 57.
[0329] Referring still to FIGS. 53-57, one primary difference between
assembly 1601 and assembly 1300 (see FIGS. 42-52) described above is
that, while assembly 1300 includes a slipping clutch mechanism in a gear
housing (i.e., in FIGS. 42-52, shaft 1310 is not secured to gear 1404),
in assembly 1601, shaft 1608 is secured to and rotates with gear 1606 and
a clutching action is performed by components within assembly 1600.
[0330] Referring to FIGS. 53-57, to facilitate the clutching action as
well as to perform other functions, slider assembly 1600 includes a
slider shell or external structure, also referred to as a first guide
member 1620, nut 1610, a lever member 1624, two biasers or springs 1626
and 1628, slider end caps 1630 and 1632, two radial bearings 1634 and
1636 and two axial or thrust bearings 1638 and 1640.
[0331] Referring specifically to FIGS. 53 through 55, first guide member
1620 is a channel 1644 forming member that has a substantially uniform
cross section along its entire length. Member 1620 includes a central
cylindrical portion 1646 and first and second lateral portions 1648 and
1650 that extend in opposite directions from central portion 1646 as well
as a third lateral portion 1652 that extends, as the label implies,
laterally from portion 1646 and that extends generally at a right angle
to each of portions 1648 and 1650.
[0332] Referring specifically to FIGS. 54 and 55, central cylindrical
portion 1646 forms a large cylindrical channel portion 1644. Third
lateral portion 1652 forms a lateral channel 1654 along its length and is
open at opposite ends. In general, in cross section or when viewed normal
to an end, channel 1654 includes a narrow portion 1656 adjacent larger
cylindrical channel 1644 and a small cylindrical channel portion 1658
that is separated from larger channel 1644 by narrow portion 1656. Along
opposite long edges of narrow channel portion 1656 leading from large
channel portion 1644 into portion 1656, two extension ribs or lips 1665
and 1667 extend into large cylindrical channel portion 1644 a short
distance.
[0333] In this embodiment, first and second lateral portions 1648 and 1650
serve functions similar to portions or extensions 1452, 1454 and 1456
shown in FIG. 45 above (e.g., portions 1648 and 1650 guide and inhibit
rotation of the first guide member 1600 along the length of a second
guide member 1602). In at least some embodiments, although not
illustrated, portions 1648 and 1650 will be covered via separator members
akin to members 1464, 1466 and 1468 described above to reduce friction
with the channel forming surface of guide member 1602. Also, although not
illustrated, second guide member 1602 is formed to have an internal
channel that compliments the cross-section of the external surface of
first guide member 1620 (e.g., member 1602 includes or forms channels for
receiving portions 1648 and 1650 and a channel that accommodates portion
1652).
[0334] End caps 1630 and 1632 is formed so that an edge thereof generally
compliments the external surface of shell 1620 and each forms an opening
1623 and 1625, respectively, for passing shaft 1608 unimpeded. Caps 1630
and 1632 form internal spring housing surfaces 1633 and 1635 that face
each other, respectively. In addition, each of caps 1630 and 1632 forms a
lever passing opening 1637 and 1639, respectively, adjacent the shaft
passing openings. Member 1612 is integrally attached to end cap 1632 and
circumscribes shaft passing opening 1625.
[0335] Referring now to FIGS. 55 through 57, an internal surface of nut
1610 forms a threaded aperture 1660 that extends along its length where
the thread compliments the thread of shaft 1608. Nut 1610 has a complex
external surface 1662 including a first toothed portion 1664 that
includes a first set of teeth, a second toothed portion 1666 that
includes a second set of teeth and a central recessed space or portion
1668 that is formed between toothed portions 1664 and 1666 and that
extends around the entire circumference of nut 1610. In at least some
embodiments recessed portion 1668 has a dimension between portions 1664
and 1666 that is approximately 1/2 inch although other spacings are
contemplated.
[0336] As best seen in FIGS. 55 and 56, each tooth 1670 that forms part of
portion 1664 slants in a first direction (e.g., counterclockwise) when
viewed from an end of nut 1610 while each tooth 1672 that forms part of
portion 1666 slants in a second direction (e.g., clockwise) opposite the
first direction when viewed from an end of nut 1610. More specifically,
each tooth 1670 generally includes a radially directed rear surface that
extends radially from a central port of nut 1610 and a second slanted or
ramped front surface that slants toward the rear surface adjacent a
distal end of the tooth. Similarly, each tooth 1672 has a first radially
directed rear surface and a second slanted or ramped front surface.
[0337] Referring to FIG. 56, when nut 1610 rotates, teeth 1670 in the
first set of travel along a first circular path 1611 about an axis on
which shaft 1608 is aligned and teeth 1672 in the second set travel along
a second circular path 1613 about the shaft axis.
[0338] Herein, it will be assumed that shaft 1608 is rotated clockwise to
move assembly 1600 down and counter-clockwise to move the assembly 1600
up. It will also be assumed that nut 1610 is to be mounted to shaft 1608
with toothed portion 1644 above portion 1666 as shown in FIGS. 56 and 57.
When so mounted teeth 1670 will slope in a counter-clockwise direction
when viewed from above and teeth 1672 will slope in a clockwise
direction.
[0339] Referring to FIG. 57, nut 1610 is supported within shell cavity
1644 via first and second annular thrust bearings 1638 and 1640 that are
sandwiched between opposite axial ends of nut 1610 and facing surfaces
1633 and 1635 of end caps 1630 and 1632, respectively, as well as first
and second annular radial bearings 1634 and 1636 that are sandwiched
between cylindrical radial wall portions (not labeled) at opposite ends
of nut 1610 and the internal portion of guide member 1620 that forms
large cylindrical channel portion 1644. When so positioned, nut 1610 is
effectively suspended within channel portion 1644 and is free to rotate
therein until lever member 1624 is installed.
[0340] Referring to FIGS. 55 through 57, lever member 1624 includes an
elongated member 1680 that has first and second oppositely extending ends
1682 and 1684, respectively, first and second nut engaging extension
members 1686 and 1688 and first and second spring bearing or engaging
members 1690 and 1692, respectively. Member 1680 has a length dimension
that is greater than the length (not labeled) of first guide member 1620
and end caps 1630 and 1632 combined so that, when positioned within guide
member 1620, ends 1682 and 1684 extend out lever passing openings 1637
and 1639. Engaging extension members 1686 and 1688 extend at right angles
and in the same direction from a central portion of member 1680, are
parallel to each other, are spaced apart a dimension that is larger than
the dimension between toothed portions 1664 and 1666 of nut (i.e., are
spaced apart a dimension that is greater than the width of central
recessed portion 1668) and include distal ends 1694 and 1696,
respectively.
[0341] Hereinafter, it will be assumed that lever member 1624 will be
positioned adjacent nut 1610 with end 1682 extending upward and with
members 1686 and 1688 generally proximate toothed portions 1664 and 1666,
respectively. In addition, as shown in FIG. 57, members 1686 and 1688 are
dimensioned so that when ends 1682 and 1684 are received through openings
1637 and 1639, distal ends 1694 and 1696 are located within paths 1611
and 1613 (see also FIG. 56) that teeth 1670 and 1672 travel, during nut
1610 rotation. At distal ends 1694 and 1696, members 1686 and 1688 form
ramped or sloped surfaces (one shown as 1699 in FIG. 55) that face in
opposite directions. The surfaces (one shown at 1701) of member 1686 and
1688 opposite the ramped surfaces (e.g., surface 1699) are generally flat
(i.e., are not sloped or ramped) and parallel to each other. When lever
member 1624 is positioned adjacent nut 1610, ramped surface 1699 faces
the sloped or ramped surface of an adjacent one of teeth 1670 and the
surface on member 1686 opposite ramped surface 1699 faces a radially
extending surface of a second adjacent tooth 1670. Similarly, when so
positioned, the ramped surface (not labeled) of member 1688 and the
oppositely facing flat surface face the sloped and radially extending
surfaces of adjacent tooth 1672, respectively.
[0342] Spring supporting or contacting members 1690 and 1692 extend from
the central portion of member 1680 in the same direction and in a
direction opposite the direction in which members 1686 and 1688 extend,
form distal ends 1698 and 1700 and also form oppositely facing spring
engaging surfaces 1702 and 1704 that face in the directions that ends
1682 and 1684 extend, respectively.
[0343] In at least some embodiments lever member 1624 is formed of a
resilient plastic material so that ends 1682 and 1684 bend or twist like
a leaf spring when sufficient force is applied to distal ends 1694 and
1696. Similarly, nut 1610 may be formed of plastic.
[0344] Referring to FIGS. 54 and 57, springs 1626 and 1628 are cylindrical
compression springs. In at least some cases, springs 1626 and 1628 are
metallic. Springs 1626 and 1628 are dimensioned such that they are at
least partially loaded when positioned within channel 1654 as illustrated
in FIG. 57 between spring bearing surfaces 1634 and 1635 and engaging
surfaces 1702 and 1704.
[0345] Referring again to FIGS. 53-57, to assemble assembly 1600, end
plate 1632 is mounted to an end of first guide member 1620 via screws or
the like. Bearings 1640, 1636, 1634 and 1638 and nut 1610 are placed
within large cylindrical channel portion 1644 (see FIGS. 54 and 57),
spring 1628 is slid into channel 1654 and then lever member 1624 is slid
into reduced width portion 1656 with surface 1704 aligned with spring
1628 and distal ends 1694 and 1696 aligned with one of the spaces formed
between teeth 1670, 1672. Eventually end 1684 extends through opening
1639. Next spring 1626 is placed in channel 1654 so that an inner end
bears against surface 1702. Top cap 1630 is placed on the exposed end of
guide member 1620 so that lever end 1682 extends from opening 1637 and
springs 1626 and 1628 are compressed somewhat. Cap 1630 is secured to
guide member 1620 via screws or the like.
[0346] Continuing, assembly 1600 is fed onto a lower end of shaft 1608 by
aligning shaft 1608 with nut 1610 and rotating shaft 1608. Guide member
1602 is aligned with assembly 1600 and is mounted to housing 1604 with
assembly 1600 located within the channel formed by guide member 1602. End
cap 1613 is mounted to the end of guide member 1602 opposite housing 1604
and clevis/pulley 1614 is mounted to the distal end of member 1612.
[0347] In operation, referring to FIGS. 57-59, when assembly 1600 is
intermediately positioned between housing 1604 and end cap 1613 so that
lever ends 1682 and 1684 do not contact either the undersurface of
housing 1604 (e.g., a first bearing surface) or a top surface (e.g., a
second bearing surface) of end cap 1613 (see FIG. 57), springs 1626 and
1628 center lever 1624 along the length of guide member 1620 and with
respect to nut 1610 so that distal end 1694 of member 1686 is aligned
with and at least partially disposed within the first cylindrical path
1611 (see again FIG. 56) and distal end 1696 of member 1688 si aligned
with and at least partially disposed within the second cylindrical path
1613. In this relative juxtaposition, lever 1624 effectively locks nut
1610 within first guide member 1620 so that nut 1610 does not rotate when
shaft 1608 is rotated and therefore nut 1610 and assembly 1600 generally
move up or down when shaft 1608 is rotated. More specifically, referring
to FIGS. 55-57, when shaft 1608 rotates clockwise, the radial flat (i.e.,
un-slanted) surface of one of the teeth 1672 contacts the adjacent flat
un-slanted surface of member 1688 and nut 1610 is locked to guide member
1620 so that assembly 1600 moves downward. Similarly, when shaft 1608
rotates counter-clockwise, the radial flat and un-slanted surface of one
of teeth 1670 contacts the adjacent flat un-slanted surface of member
1686 and nut 1610 is locked to guide member 1620 so that assembly 1600
moves upward.
[0348] Referring to FIGS. 56 and 58, when assembly 1600 reaches a lower
end of movement allowed by cap member 1613 (i.e., a minimum preload force
position), lever end 1684 contacts member 1613 which drives lever member
1624 upward against the force of spring 1626 and into a second lever
position. When member 1624 moves upward with respect to guide member
1620, distal end 1696 of member 1688 moves upward and into the recessed
space 1668 of nut 1610. When end 1696 moves into recessed space 1668,
member 1688 no longer engages nut 1610. Referring to FIGS. 55 and 56,
because member 1686 has a ramped surface 1699 that faces the oppositely
ramped tooth surfaces of nut 1610 when nut 1610 is rotated to move
assembly 1600 downward and because ends 1682 and 1684 tend to twist when
sufficient force is applied to distal ends 1694 and 1696, upon further
rotation of shaft 1608 clockwise to move assembly 1600 downward, ends
1682 and 1684 twist and member 1686 slips across the aligned teeth 1670
and hence nut 1610 is no longer "locked" with respect to assembly of
1600. Nut 1610 rotates with shaft 1608.
[0349] If, however, shaft 1608 is rotated counter-clockwise to move
assembly 1600 upward, the unramped surface of member 1686 engages and
"locks" onto the unramped surface of an adjacent one of teeth 1670 and
nut 1610 is again locked to assembly 1600 so that assembly 1600 moves
upward.
[0350] Referring to FIGS. 55, 56 and 59, when assembly 1600 reaches an
upper end of movement allowed by the undersurface of housing 1604 (i.e.,
a maximum preload force position), lever end 1682 contacts the
undersurface or bearing surface of housing 1604 which drives lever member
1624 downward against the force of spring 1628 and into a first lever
position. When member 1624 moves downward with respect to shell 1620,
distal end 1694 of member 1686 moves downward and into recessed space
1668 of nut 1610. When end 1694 moves into recesses space 1668, member
1686 no longer engages nut 1610. Referring to FIGS. 55 and 56, because
member 1688 has a ramped surface at distal end 1696 that faces the
oppositely ramped tooth surfaces of nut 1610 when nut is rotated to move
assembly 1600 upward and because ends 1682 and 1684 tend to twist when
sufficient force is applied to distal ends 1694 and 1696, upon further
rotation of shaft 1608 counter-clockwise to move assembly 1600 upward,
ends 1682 and 1684 twist and member 1688 slips across the aligned teeth
1672 and hence nut 1610 is no longer "locked" with respect to assembly
1600. Nut 1610 rotates with shaft 1608.
[0351] Referring again to FIG. 53, in at least some embodiments cap 1630
will include an indicator extension 1750 that extends laterally from an
edge and that forms an opening 1752 at a distal end 1754. Referring also
to FIGS. 60 and 61, a pivoting indicator member 1758 akin to member 1506
shown in FIGS. 51 and 52 is illustrated where member 1758 is pivoted
about a pivot point 1760 near the bottom end of second guide member 1602
and extends to a distal second end 1762. At distal end 1762 a lateral
extension 1764 extends laterally and an upward extension member 1766
extends upward to a location just below a drive or adjustment tool
engaging structure 1768 for connecting a tool to gear 1605 (see again
FIG. 57). An indicator pin 1770 extends from a distal end of member 1766
and is visible (i.e., pin 1770 is a visible portion) through a slot 1772
(shown in phantom) akin to the slot 1522 shown in FIG. 52 above. Member
1758 extends through opening 1752 and includes an intermediate portion
that contacts the surface or edge that forms opening 1752 and is forced
by member 1750 to pivot about point 1760 as assembly 1600 moves within
guide member 1602.
[0352] Referring to FIG. 60, when assembly 1600 is in the lowest position
allowed by end cap 1613, member 1758 pivots to the position illustrated
and pin 1770 is located at an end of slot 1772 marked "Low" to indicate
that the pre-load force is relatively low. Similarly, referring to FIG.
61, when assembly 1600 is in the highest position allowed by the
undersurface of housing 1604, member 1758 pivots to the position
illustrated and pin 1770 is located at an end of slot 1772 marked "High"
to indicate that the pre-load force is relatively high.
[0353] While the invention may be susceptible to various modifications and
alternative forms, specific embodiments have been shown by way of example
in the drawings and have been described in detail herein. However, it
should be understood that the invention is not intended to be limited to
the particular forms disclosed. For example, while various sub-assemblies
have been described above including a locking assembly, a counterbalance
assembly, roller assemblies, braking assemblies, etc., it should be
appreciated that embodiments are contemplated that include only one of
the aforementioned assemblies, all of the aforementioned assemblies or
any subset of the aforementioned assemblies. In addition, while
rectilinear columns have been described above, it should be appreciated
that other column shapes are contemplated including columns that are
round in cross-section, oval in cross-section, triangular in
cross-section, octagonal in cross-section, etc. Moreover, while
counterbalance assemblies are described above wherein a bottom or lower
column forms a passageway for receiving a top or upper column that
extends therefrom, other embodiments are contemplated where the top
column forms a passageway in which the top end of a lower column is
received. Furthermore, other counterbalance configurations are
contemplated wherein the counterbalance spring and snail cam pulley are
differently oriented. For instance, where the upper column forms the
passageway that receives an upper end of the lower column, the
counterbalance assembly 34 illustrated in FIG. 3 may be inverted and
mounted within the internal passageway formed by the lower column with
the first end (e.g., 71) of the strand (e.g., 69) extending downward to
the lower end of the top column. Here, the counterbalance mechanism would
work in a fashion similar to that described above.
[0354] In addition, other mechanical means for fastening the second end of
spring 84 to the second end 73 of strand 69 are contemplated. Moreover,
while the snail cam pulley 74 is optimally designed to result in a flat
rope force at the first end 71 of strand 69, other force curves are
contemplated that are at least substantially flat or, for example, where
the counterbalance force may be greater or lesser than a constant flat
force at the ends of the table stroke. For example, referring again to
FIG. 8, when table top 14 prime approaches the lower position as
illustrated, cam 74 may be designed to increase the upper counterbalance
force to slow movement of the table downward.
[0355] In addition, while an exemplary roller and raceway configuration
was described above with respect to FIGS. 12-15A, other configurations
are contemplated and will be consistent with at least some aspects of the
described invention. For instance, instead of providing columns that are
rectilinear in cross-section, columns that are generally triangular in
cross-section, may be provided where three roller assemblies, one at each
one of the corners of the triangle, are provided and where the rollers
are offset. Other roller configurations and column configurations are
contemplated.
[0356] Moreover, while one locking configuration is described above, it is
contemplated that other locking configurations may be employed with
either the roller and raceway assembly described above or with the
counterbalance assembly described above. Also, along these lines, locking
assemblies that include only the primary locking member 430 and that do
not include the other configuration components that lock when overload
and underload conditions occur are contemplated.
[0357] Furthermore, while a brake sub-assembly has been described in the
context of a locking assembly as illustrated in FIGS. 28-30, it is
contemplated that the brake assembly could be employed separately and
that other structures could be provided to provide a braking surface.
[0358] Moreover, other braking mechanisms are contemplated such as, for
instance, a damping cylinder whose first and second ends are mounted to
first and second telescoping columns to restrict velocity of telescoping
activity. Other types of gear and cylinder mechanism are contemplated in
at least some inventive embodiments.
[0359] In addition, while the invention is described above in the context
of an assembly including one column that extends relative to another, the
invention is applicable to configurations that include three or more
telescoping columns to aid movement between each two adjacent column
stages.
[0360] Furthermore, referring again to FIG. 14, while mounting surfaces
220, 222, 224 and 226 are shown as flat planar surfaces for mounting
rollers (e.g., 192), it should be appreciated that other structure could
be provided to mount the rollers in juxtapositions that achieve the same
purpose. For instance, each roller in a roller pair (e.g., 198 and 196 in
an associated pair--see FIG. 13) may be mounted to a different surface
where the different surfaces are co-planar but separated by some other
topographical structure (e.g., a rib or the like) therebetween. As
another instance, the rollers in a pair could have different dimensions
(e.g., widths, radii, etc.) but nevertheless be mounted to non-planar
mounting surfaces akin to surface 220 that position the rollers to
perform the same function as described above with respect to the races
that receive the rollers.
[0361] In addition, while two types of clutches are is illustrated above
for use in the preload adjustment mechanism, other types of clutches are
contemplated. For instance, referring to FIG. 56, a different nut 1610
may not include recessed space 1668 and instead portions 1664 and 1666
may abut. Here, as member 1624 slides at the maximum and minimum preload
force positions, member 1686 and 1688 may slide off the top and bottom
ends of the teeth 1670 and 1672 instead of sliding into the recessed
space 1668. Here, the tooth slants or ramps and corresponding ramped ends
of members 1686 and 1688 would have to be reversed. In other embodiments,
the nut teeth 1670 and 1672 may not be slanted/ramped or the engaging
members 1686 and 1688 may not form ramped surfaces.
[0362] Moreover, while two types of preload force indicators are shown
above, other indicators types are contemplated.
[0363] Thus, the invention is to cover all modifications, equivalents, and
alternatives falling within the spirit and scope of the invention as
defined by the following appended claims. To apprise the public of the
scope of this invention, the following claims are made:
* * * * *