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| United States Patent Application |
20080110081
|
| Kind Code
|
A1
|
|
Rae; Alan
;   et al.
|
May 15, 2008
|
FUEL COMPOSITION
Abstract
There is described a fuel composition incorporating levulinic acid or a
functional derivative thereof.
| Inventors: |
Rae; Alan; (West Sussex, GB)
; Hodgson; William; (Marlow, GB)
|
| Correspondence Address:
|
DARBY & DARBY P.C.
P.O. BOX 770, Church Street Station
New York
NY
10008-0770
US
|
| Assignee: |
AAE Technologies International plc
Cork
IE
|
| Serial No.:
|
941276 |
| Series Code:
|
11
|
| Filed:
|
November 16, 2007 |
| Current U.S. Class: |
44/308; 44/411 |
| Class at Publication: |
44/308; 44/411 |
| International Class: |
C10L 1/18 20060101 C10L001/18 |
Foreign Application Data
| Date | Code | Application Number |
| May 12, 2001 | GB | 0111679.7 |
Claims
1. A fuel composition comprising levulinic acid or a functional derivative
thereof, as an oxygenate in the fuel composition, wherein the fuel
composition is substantially free of alkanolamides and contains at least
95% by volume of a diesel fuel, from 0.1 to 5% by volume of levulinic
acid or a functional derivative thereof, and from 0.1 to 5% by volume of
an additive selected from:a) alkoxylated linear or branched saturated or
unsaturated monoalcohols having 8 to 24 C atoms, containing zero or 1 to
20 mol of ethylene oxide and/or 1 to 5 mol of propylene oxide per mol of
alcohol;b) polyols having 2 to 6 carbon atoms, optionally partially
esterified with fatty acids having 12 to 24 carbon atoms;c) alkoxylated
fatty acids having 12 to 24 carbon atoms and 4 to 20 mol of ethylene
oxide per mol of fatty acid; andd) ethoxylated dimeric fatty acids.
2. A fuel composition according to claim 1, wherein the levulinic acid or
functional derivative thereof is an alkyl levulinate.
3. A fuel composition according to claim 2, wherein the alkyl group has
from 1 to 10 carbon atoms.
4. A fuel composition according to claim 3, wherein the alkyl levulinate
is ethyl levulinate.
5. A fuel composition according to claim 3, wherein the alkyl levulinate
is methyl levulinate.
6. A fuel composition according to claim 1, wherein the levulinic acid or
functional derivative thereof is present in an amount of from 2 to 5% by
volume.
7. A fuel composition according to claim 1, wherein the component a) is
selected from the group of primary aliphatic alcohols of the formula
(I)R.sup.1OH (I)in which R.sup.1 represents an aliphatic, linear or
branched hydrocarbon radical having 8 to 24 carbon atoms and 0 and/or 1,
2 or 3 double bonds.
8. A fuel composition according to claim 7, wherein the primary aliphatic
alcohol is selected from:(i) caproic alcohol, caprylic alcohol,
2-ethylhexyl alcohol, capric alcohol, lauryl alcohol, isotridecyl
alcohol, myristyl alcohol, cetyl alcohol, palmoleyl alcohol, stearyl
alcohol, isostearyl alcohol, oleyl alcohol, elaidyl alcohol, petroselinly
alcohol, linolyl alcohol, linolenyl alcohol, elaeostearyl alcohol,
arachyl alcohol, gadoleyl alcohol, behenyl alcohol, erucyl alcohol or
brassidyl alcohol;(ii) coconut fatty alcohol, palm fatty alcohol, palm
kernel fatty alcohol or tallow fatty alcohol; and(iii) one or more of the
Guerbet alcohols having 12 to 16 carbon atoms.
9. A fuel composition according to claim 1, wherein the component b) is
selected from:(i) ethylene glycol, propylene glycol, butylene glycol and
their oligomers, for example butylene diglycol;(ii) glycerol;(iii)
neopentyl compounds, such as pentaerythritol or trimethylolpropane;(iv)
glycerol mono- and/or diesters with fatty acids having 8 to 22 carbon
atoms;(v) pentaerythrityl esters partially esterified with the fatty
acids; and(vi) diethylene glycol monobutyl ether.
10. A fuel composition according to claim 1, wherein the component c) is
selected from the group including ethylene oxide groups as alkoxides.
11. A fuel composition according to claim 10, wherein the component c)
contains between 4 and 20 mol of ethylene oxide, e.g. from 2 to 10 mol of
ethylene oxide per mol of ester.
12. A fuel composition according to claim 1, wherein the fatty acid
components of component c) are fatty acids having 5 to 30 C atoms and of
natural or synthetic origin, in particular straight-chain, saturated or
unsaturated fatty acids, including industrial mixtures thereof, as
obtainable by lipolysis from animal and vegetable fats and oils, for
example from coconut oil, palm kernel oil, soya oil, sunflower oil, colza
oil, cottonseed oil, fish oil, beef tallow, and lard; specific examples
are caprylic, capric, lauric, lauroleic, myristic, myristoleic, palmitic,
palmitoleic, oleic, elaidic, arachic, gadoleic, behenic, and erucic acid.
13. A fuel composition according to claim 1, wherein the component d) is
selected from:(i) dimers of the group palmitoleic acid, oleic acid,
elaidic acid, petroselinic acid, linoleic acid, linolenic acid, conjuenic
fatty acid, elaeostearic acid, ricinoleic acid, gadoleic acid, erucic
acid, and their industrial mixtures with saturated fatty acids; and(ii)
dimers of the group palm oil acid, tallow fatty acid, colza fatty acid
and sunflower fatty acid.
14. A fuel composition according to claim 1, wherein the composition
includes an ester of rape-seed or soya fatty acid.
15. A fuel composition according to claim 1, wherein the composition
includes a nitrogen compound selected from the group consisting of
ammonia, hydrazine, alkyl hydrazine, dialkyl hydrazine, urea,
ethanolamine, monoalkyl ethanolamine, and dialkyl ethanolamine wherein
alkyl is independently selected from methyl, ethyl, n-propyl or
isopropyl.
16. A fuel composition according to claim 1, wherein the composition
includes a cetane booster in amount of from 0.1% v/v to 1.0% v/v.
17. A fuel composition according to claim 16, wherein the cetane booster
is selected from 2-ethylhexyl nitrate, tertiary butyl peroxide,
diethylene glycol methyl ether, cyclohexanol, and mixtures thereof.
18. A fuel composition according to claim 1, wherein the composition
includes a demulsifier in an amount of less than 5% v/v and preferably
less than 1% v/v.
19. A fuel composition according to claim 1, wherein the composition
includes water.
20. A fuel composition comprising levulinic acid or a functional
derivative thereof, as an oxygenate in the fuel composition, wherein the
composition comprises a diesel fuel and wherein the composition comprises
a fatty acid diethanolamide, an ethoxylate of a long chain fatty acid and
optionally an alcohol ethoxylate, the degree of ethoxylation being
selected so that a long term stable fuel composition is formed.
21. A fuel composition comprising levulinic acid or a functional
derivative thereof, as an oxygenate in the fuel composition, wherein the
composition is substantially free of alkoxylated compounds and is
substantially free of long-chain alkyl alcohols having at least 6 C
atoms, and contains at least 93% by volume of a diesel fuel, from 0.1 to
5% levulinic acid or a functional derivative thereof, and from 0.1 to 2%
by volume of an additive of the formula (I):R--CO--NR.sup.1R.sup.2 (I)in
which R is a saturated or unsaturated, linear or branched alkyl radical
having 6 to 21 C atoms; andR.sup.1 and R.sup.2, which may be the same or
different, each represent a hydroxyalkyl radical having 1 to 4 C atoms.
22. A fuel composition according to claim 21, wherein the levulinic acid
or functional derivative thereof is an alkyl levulinate.
23. A fuel composition according to claim 21, wherein the composition
includes an ester of rape-seed or soya fatty acid.
24. A fuel composition according to claim 21, wherein the composition
includes a cetane booster in amount of from 0.1% v/v to 1.0% v/v.
25. A fuel composition according to claim 21, wherein the composition
includes a demulsifier in an amount of less than 5% v/v and preferably
less than 1% v/v.
Description
CROSS-REFERENCE TO RELATED APPLICATION
[0001]The present application is a continuation of U.S. patent application
Ser. No. 10/476,996, filed May 17, 2004, which is hereby incorporated by
reference in its entirety.
[0002]The invention relates to a fuel composition.
[0003]The use of surfactants as additives for fuels has long been known.
Thus, for example, British Patent GB 2 21 72 29 describes an additive
which contains 48 parts by volume of an ethoxylated alcohol, 3 to 8 parts
of lauric acid diethanolamide, 3 to 8 parts of oleic acid diethanolamide
and 1.5 to 4 parts of an ethoxylated oleic acid. Such compositions are
suitable as additives which permit the dissolution of water in fuel and
thus reduce the corrosion. However, problems arise when, instead of the
water, for example short-chain alcohols are to be used as the mixed phase
with the fuels. For this purpose, WO 98/17745 describes an alternative
composition which contains 25% by volume of diethanolamide, 50% by volume
of an ethoxylated alcohol and 25% by volume of a C.sub.14 fatty acid
ethoxylated with 7 mol ethylene oxide per mole of fatty acid. The
additive is used for improving the solubility of ethanol in diesel, which
in the end results in the reduction in the emissions of CO.sub.2 and CO
and NO.sub.x and particulate matter (PM) when the fuel is burned in a
compression-ignition engine.
[0004]As in the past, the disadvantage is that a large number of
individual substances have to be used to achieve the desired effect.
There has long been a need for achieving dissolution of alcohol in fuel,
preferably in diesel, by using economical additives which are as simple
as possible, in order to achieve in this way a noticeable reduction in
gaseous reaction products of combustion, in particular NO.sub.x and CO or
CO.sub.2 and PM.
[0005]It is an object of the invention to provide a fuel composition which
incorporates an additive which. (a) provides more oxygen by volume than
ethanol or traditional oxygenates such as MTBE or ETBE and (b) gives
little or no increase in fuel Reid vapour pressure (RVP) and (c) has
little or no effect on the flash point of the base fuel. As a result a
fuel composition of this invention will provide significant calorific
power with few emissions on combustion in automotive engines, whilst
exhibiting low Reid vapour pressure and maintaining the flash point of
the base fuel.
[0006]According to the invention in one aspect there is provided a fuel
composition incorporating levulinic acid, or a functional derivative
thereof.
[0007]The functional derivative will be one which has no side effects in
the context of a fuel composition. Preferably the derivative is an allyl
derivative; preferably one having from 1 to 10 carbon atoms. Preferred is
ethyl levulinate. Alternatively, methyl levulinate may be used.
[0008]Thus according to one aspect of the invention we provide a
fuel-composition which is substantially free of alkanolamides, containing
at least 95% by volume of a hydrocarbon-based fuel and from 0.1 to 5% by
volume of levulinic acid, or a functional derivative thereof
[0009]A composition of the invention can incorporate hydrocarbon fuels
such as gasolines and diesels together with other additives one of which
is preferably a blend of non-ionic surfactants including the additive
described and claimed in International patent application PCT/GB97/02763
which is incorporated herein by reference.
[0010]Furthermore, specific fuel compositions which may be preferred are
those disclosed in co-pending International Patent applications Nos.
PCT/GB01/04947 and PCT/GB01/04934 which are incorporated herein by
reference.
[0011]Thus according to one aspect of the invention we provide a fuel
composition which is substantially free of alkanolamides, containing at
least 95% by volume of a hydrocarbon-based fuel and from 0.1 to 5% by
volume of levulinic acid, or a functional derivative thereof and from 0.1
to 5% by volume of an additive selected from the groups consisting of:
a) the optionally alkoxylated linear or branched saturated or unsaturated
monoalcohols having 8 to 24 C atoms, containing zero or 1 to 20 mol of
ethylene oxide and/or 1 to 5 mol of propylene oxide per mol of alcohol,
orb) the polyols having 2 to 6 carbon atoms, optionally partially
esterified with fatty acids having 12 to 24 carbon atoms, orc) the
alkoxylated fatty acids having 12 to 24 carbon atoms and 4 to 20 mol of
ethylene oxide per mol of fatty acid, ord) the ethoxylated dimeric fatty
acids.
[0012]In this aspect of the invention, the fuel composition comprises
component a).
Component a)
[0013]Fatty alcohols are to be understood as a meaning primary aliphatic
alcohols of the formula (I)
R.sup.1OH (I)
in which R.sup.1 represents an aliphatic, linear or branched hydrocarbon
radical having 8 to 24 carbon atoms and 0 and/or 1, 2 or 3 double bonds.
Typical examples are caproic alcohol, caprylic alcohol 2-exthylhexyl
alcohol, capric alcohol, lauryl alcohol, isotridecyl alcohol, myristyl
alcohol, cetyl alcohol, palmoleyl alcohol, stearyl alcohol, isostearyl
alcohol oleyl alcohol, elaidyl alcohol, petroselinly alcohol linolyl
alcohol, linolenyl alcohol, elaeostearyl alcohol, arachyl alcohol,
gadoleyl alcohol, behenyl alcohol, erucyl alcohol and brassidyl alcohol
and their industrial mixtures which are obtained, for example, in the
high-pressure hydrogenation of industrial methyl esters based on fats and
oils or aldehydes from Roelen's oxo synthesis and as a monomer fraction
in the dimerisation of unsaturated fatty alcohols. Industrial fatty
alcohols having 12 to 18 carbon atoms, such as, for example, coconut
fatty alcohol, palm fatty alcohol, palm kernel fatty alcohol or allow
fatty alcohol, are preferred Oleyl alcohol is particularly preferred.
Guerbet alcohols having 12 to 16 carbon atoms are furthermore preferred.
[0014]The use of the alkoxylated, preferably ethoxylated and/or
propoxylated derivatives of the fatty alcohols of the formula (I) is also
particularly preferred. The preparation of these compounds is known and
is carried out, for example, by reacting the fatty alcohols in the
presence of acidic or basic catalysts with ethylene oxide and/or
propylene oxide. Preferred adducts contain 1 to 20 mol of ethylene and/or
1 to 5 mol of propylene oxide per mol of fatty acid. Alkoxylated alcohols
which contain 1 to 20 mol of ethylene oxide per mol of fatty alcohol and
are free of propylene oxide are particularly preferred. It is furthermore
preferable if the radical R represents unsaturated C.sub.12-18 radical A
fatty alcohol ethoxylated with 8 mol of ethylene oxide is to be regarded
as a further particularly preferred compound a).
[0015]According to a second aspect of the invention the fuel additive
comprises component b).
Component b)
[0016]In addition to the mono alcohols, polyols and their esterified
derivatives are also suitable additives for the fuel according to the
invention. Polyols are organic compounds having 2 to 8 carbon atoms and 2
to 4 hydroxyl functions per molecule. These include, for example,
ethylene glycol, propylene glycol, butylene glycol and their oligomers,
for example butylene diglycol. Another preferably used polyol is glycerol
Furthermore, neopentyl compounds, such as pentaerythritol or
trimethylolpropane, are suitable components for group b). The partially
esterified derivatives of the polyols, for example glycerol mono- and/or
diesters with fatty acids having 8 to 22 carbon atoms, are furthermore
preferred. Particularly preferred esters are pentaerythrityl esters
partially esterified with the fatty acids. Other derivatives, such as
ethers, for example diethylene glycol monobutyl ether, are also suitable.
[0017]According to a further aspect of the invention the fuel additive
comprises component c).
Component c)
[0018]The compositions according to the invention contain alkoxylated
fatty acids as component c). These fatty acid alkoxylates are known
compounds and can be prepared by all methods known to a person skilled in
the art. The fatty acid alkoxylates contained in the compositions
according to the invention contain exclusively ethylene oxide groups as
alkoxides. They preferably contain between 4 and 20 mol of ethylene oxide
and in particular 2 to 10 mol of ethylene oxide per mol of ester.
[0019]The fatty acid components used are fatty acids have 5 to 30 C atoms
and of natural or synthetic origin, in particular straight-chain,
saturated or unsaturated fatty acids, including industrial mixtures
thereof, as obtainable by lipolysis from animal and vegetable fats and
oils, for example from coconut oil, palm kernel oil, soya oil, sunflower
oil, colza oil, cottonseed oil, fish oil, beef tallow, and lard; specific
examples are caprylic, capric, launc, lauroleic, myristic, myristoleic,
palmitic, palmitoleic, oleic, elaidic, arachic, gadoleic, behenic, and
erucic acid.
[0020]According to a further aspect of the invention the fuel additive
comprises component d).
Component d)
[0021]The oligomerisation of unsaturated fatty acids is a known
electrocyclic reaction reported in review articles, for example by A.
Behr in Fat Sci, Techno. 93, 340 (1991), G. Spiteller in Fac Sci, Technol
94, 41 (1992) or P. Daute et al, in Fat Sci, Technol 95, 91 (1993). In
the oligomerisation, on average two or three fatty acids combine and form
dimers or trimers, which have predominantly cycloaliphatic structures. In
addition to the fraction comprising the dimers and trimers, a so-called
monomer fraction is obtained, which contains unconverted starting
materials and branched monomers which have been formed by isomerisation
in the course of the reaction. In addition, there is of course also a
fraction of higher oligomers which, however, is generally not very
important. The oligomerisation can be carried out thermally or in the
presence of noble metal catalysts. Preferably, the reaction is carried
out in the presence of clays, such as, for example, montmorillonite. The
content of dimers and trimers or the amount of monomer fraction can be
regulated by the reaction conditions. Industrial mixtures can finally
also be purified by distillation. Suitable starting materials for the
oligomerisation are industrial unsaturated fatty acids having 12 to 22,
preferably 16 to 18, carbon atoms. Typical examples are palmitoleic acid,
oleic acid, elaidic acid, petroselinic acid, linoleic acid, linolenic
acid, conjuenic fatty acid, elaeostearic acid, ricinoleic acid, gadoleic
acid, erucic acid, and their industrial mixtures with saturated fatty
acids. Typical examples of suitable industrial mixtures are
unhydrogenated cleavage fatty acids or natural triglycerides having
iodine numbers in the range from 40 to 140, such as, for example, palm
oil acid, tallow fatty acid, colza fatty acid, sunflower fatty acid and
the like. Cleavage fatty acids having a higher content of oleic acid are
preferred.
[0022]In addition to the fatty acids, it is possible to dimerise their
esters, preferably methyl esters. It is also possible to oligomerise the
acid and to convert it into the methyl esters prior to hydrogenation. The
conversion of the ester group into the acid group takes place in a manner
known per se.
[0023]Dimeric fatty acids, which are particularly preferred in the context
of the present invention, are obtained by oligomerisation of industrial
oleic acid and preferably have a dimer content of 50 to 99% by weight and
a polymer content (including trimer content) of 1 to 50% by weight. The
content of monomers may be 1 to 15% by weight and, if required, may be
reduced by distillation. Dimeric fatty acids which are obtained by
oligomerisation are industrial oleic acid and have a dimer content of 70
to 85% by weight, a polymer content of 10 to 20% by weight and a monomer
content of 5 to 15% by weight are particularly preferred The percentages
by weight are based on the total amounts of dimeric fatty acid.
[0024]The content of the levulinic acid, or a functional derivative
thereof, may vary, but may be low, such as from 2 to 5% by volume, an
example being about 4% by volume. This is significantly lower than other
additives which contain oxygen. Such additives may, however, also be
present and examples include water.
[0025]According to a further aspect of the invention, the
hydrocarbon-based fuel may be substantially alcohol free. Such alcohols
are preferentially C1 to C6 alkanols, such as propanol, butanol or
ethanol, and isomers thereof. By the term alcohol free we mean, for
example, less than 0.01% by volume alcohol.
[0026]The fuel compositions according to the invention are prepared by
mixing levulinic acid, or a functional derivative thereof and the
components a), b), c) or d) individually with a fuel. Preferred fuel
compositions are those in which the volume ratio (v/v) of fuel, e.g.
petroleum diesel to additive is in the range of 1000:0.5 to 1000:50, and
preferably of 1000:1 to 1000:50.
[0027]In a preferred embodiment of the invention we provide a fuel
composition consisting of 93 to 99.4% by volume of diesel oil from 0.1 to
5% by volume of levulinic acid, or a functional derivative thereof and
0.5 to 2% by volume of an additive a), b), c) or d) according to the
above description.
[0028]The use of the additives according to the invention makes it
possible to prepare mixtures of fuels with levulinic acid as hereinbefore
described, preferably petroleum diesel, in an economical manner.
Preferably, a maximum of 0.5 to 2.0% by volume of additive are added to
the diesel oil/levulinic acid mixture. Water may also be present water
content may be less than 0.2% volume, preferably less than 0.11% by
volume.
[0029]According to a second aspect of the invention we provide a fuel
composition which is substantially free of alkoxylated compounds and is
substantially free of long-chain alkyl alcohols having at least 6 C
atoms, and contains at least 95% by volume of a hydrocarbon-based fuel,
from 0.1 to 5% levulinic acid, or a functional derivative thereof, and
0.1 to 5% by volume of an additive of the formula (I);
R--CO--NR.sup.1R.sup.2 (I)
in which R is a saturated or unsaturated, linear or branched alkyl radical
having 6 to 21 C atoms; and
[0030]R.sup.1 and R.sup.2, which may be the same or different, each
represent a hydroxyalkyl radical having 1 to 4 C atoms.
[0031]In a yet further aspect of the invention the fuel additive may
comprise an oleic alkanolamide and an alkoxylated oleic acid.
[0032]One advantage of the composition of the invention is that, inter
alia, all of the ingredients are substantially or totally miscible, as a
result of which, the composition has clarity and long term stability. The
use of levulinic acid, or a derivative thereof avoids the necessity to
use ethanol as an oxygenator.
[0033]In another aspect the fuel is diesel or gasoline. When diesel is
present the composition becomes one which is of the type which may also
include biodiesel, made from renewable feedstock sources. A suitable
composition may contain for example materials such as rape-seed fatty
acid methyl esters, soya fatty acid methyl esters, recyclable cooking
oils and fats.
[0034]International Patent Application No. WO99/35215, Wenzel, describes
an additive for combustible fuels which includes a nitrogen source, such
as urea Whilst the additive is said to reduce NOx, the compositions are
very complex and include numerous ingredients, including: [0035]a water
soluble alcohol, [0036]a C.sub.6 to C.sub.12 alcohol [0037]a C6 to C18
ethoxylated alcohol [0038]a C10 to C24 fatty acid, and [0039]a nitrogen
source.
[0040]We have now surprisingly found that the fuel composition of the
invention can comprise very low fuel: additive ratios in combination with
nitrogenous compounds, such as urea.
[0041]Thus according to the invention we provide a fuel composition as
hereinbefore described and a nitrogen source.
[0042]The nitrogen compound may be selected from the group consisting of
ammonia, hydrazine, alkyl hydrazine, dialkyl hydrazine, urea,
ethanolamine, monoalkyl ethanolamine, and diallyl ethanolamine wherein
alkyl is independently selected from methyl, ethyl, n-propyl or
isopropyl. Urea is preferred. The nitrogen compound may be an anhydrous
compound or a hydrous compound, e.g. an aqueous solution, and may be up
to a 5% w/w aqueous solution.
[0043]According to a yet further feature of the invention we provide a
method of solubilising a nitrogen compound in a fuel composition which
comprises mixing a hydrocarbon fuel, a nitrogen compound and a fuel
additive as hereinbefore described. The method of the invention may
optionally include the addition of an alcohol, such as ethanol or water,
as hereinbefore described.
[0044]We also provide the use of a nitrogen compound in the manufacture of
a fuel additive of this aspect of the invention. We especially provide
the use of urea in the manufacture of fuel additive of the invention.
[0045]In the fuel composition in this aspect of the invention the nitrogen
compound may be added by being incorporated into the fuel additive or may
be added separately. Furthermore, the nitrogen compound may be added as
an aqueous solution.
[0046]The fuel composition of the invention may also optionally comprise a
cetane booster in amount of from 0.1% v/v to 1.0% v/v, based on the
volume of the mixture. When a cetane booster is included in the fuel
composition of the invention it may be added as part of the fuel additive
of the invention or it may be added separately.
[0047]A suitable cetane booster for use in the mixture is selected from
the group comprising, 2-ethylhexyl nitrate, tertiary butyl peroxide,
diethylene glycol methyl ether, cyclohexanol, and mixtures thereof. The
amount of cetane booster present in the mixture is a function of the
cetane value of the particular diesel fuel and the amount of ethanol
present in the particular fuel composition. Generally, the lower the
diesel fuel cetane value, the higher the amount of the cetane booster,
similarly, because ethanol typically acts as a cetane depressant, the
higher the concentration of ethanol in the solution, the more cetane
booster may be necessary in the mixture.
[0048]The fuel additives of the invention are advantageous in that, inter
alia, they are more efficient at producing micro emulsions than prior art
additives. Therefore, they are capable of more efficiently producing a
stable, clear and homogenous solution with a hydrocarbon fuel, e.g.
diesel/ethanol even in the presence of water. Therefore, according to a
further feature of the invention we provide a fuel composition as
hereinbefore described, which optionally includes an amount of water, and
wherein the fuel consists of a substantially stable, clear and
substantially homogeneous solution.
[0049]Furthermore, the fuel additive or the fuel composition of the
invention may also optionally include a demulsifier in an amount of less
than 5% v/v and preferably less than 1% v/v based on the volume of the
mixture.
[0050]When bio-diesel type fuel is used the properties of fossil-derived
diesel fuel are obtained, but there is less pollution. Oxygenated diesels
combust in automotive engines to generate less toxic exhaust gases than
non-oxygenated diesels such as the oxides of nitrogen, carbon monoxide
and particulate matter.
[0051]According to a further aspect of the invention we provide a method
of running an internal combustion engine comprising the use of a fuel
composition as hereinbefore described.
[0052]We also provide the use of levulinic acid, or a functional
derivative thereof, in the manufacture of a fuel composition as
hereinbefore described.
[0053]Blends of ethanol as oxygenate with gasoline, whilst improving
combustion of the hydrocarbons and reducing toxic gas emissions, exhibit
increased Reid vapour pressure. Such increases are undesirable in that
the RVP of the blend may exceed the limits specified for commercial
automotive fuels for example 7.0 psi in the USA Environmental Protection
Agency specification when tested according to ASTM D 5191-99.
[0054]Blending of gasoline with levulinic acid or derivatives such as
esters produces oxygenated fuels with RVP similar to that of the base
gasoline. Low RVP blends are specified during the warmer seasons and the
ability to produce oxygenated gasoline without increasing RVP opens up
further blending options for the refinery.
[0055]Diesels can be blended with ethanol as oxygenate to produce
oxygenated diesels which combust more effectively than the base diesels
in compression-ignition engines and give lower yields of toxic emissions
on combustion. However, such blends exhibit flash points similar to that
of ethanol i.e. typically 15.degree. C., and consequently they require
handling and storage in a similar way to gasoline fuels.
[0056]When levulinic acid or derivatives are blended in as oxygenate with
diesels, the flash point of the blends remains un-affected and such
oxygenated diesels can be handled and stored in the same way as diesels.
[0057]The foregoing is illustrated by the following examples.
Testing Protocols
Gasolines
[0058]ASTM Standard D 5191-99 describes the standard test for determining
the vapour pressure of petroleum products by the Reid method. In the USA,
the Environment Protection Agency specifies 7 psi as the maximum
allowable RVP in gasoline fuels. In Europe, EN228:2000 specifies a
maximum RVP of 60-70 kPa in summer.
[0059]Specification gasoline blends containing up to 5.0% ethyl
levulinate, 1.0% water and 2.0% non-ionic surfactant were found to have
similar RVPs to the base gasoline.
Diesels
[0060]ASTM D93 describes the standard test method for determining the
Flash Point of fuels. The minimum flash point required to comply with the
US Specification ASTM D975 for diesel fuels is 52.degree. C. for No. 2
diesel and 38.degree. C. for No. 1 diesel. In Europe, EN590 specifies a
minimum of 55.degree. C.
[0061]Specification diesel blends containing up to 5.0% ethyl levulinate,
1.0% water and 2.0% non-ionic surfactant were found to have similar flash
points to the base diesel.
* * * * *