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| United States Patent Application |
20080142459
|
| Kind Code
|
A1
|
|
Donnell; Emerson B.
;   et al.
|
June 19, 2008
|
STORAGE RACK WITH SHOCK DAMPENER
Abstract
A storage rack comprising a storage unit housing defining at least one
aperture extending longitudinally between a forward end and a rearward
end. A shock dampener is positioned along an inner surface of the at
least one aperture. A puller assembly may also be positioned in the
aperture and includes a longitudinal puller body that supports an
engagement member adjacent a rear end thereof.
| Inventors: |
Donnell; Emerson B.; (Basking Ridge, NJ)
; Kelly; Daniel; (Medford, NJ)
|
| Correspondence Address:
|
RATNERPRESTIA
P O BOX 980
VALLEY FORGE
PA
19482-0980
US
|
| Assignee: |
Kelly; Daniel
Medford
NJ
|
| Serial No.:
|
767000 |
| Series Code:
|
11
|
| Filed:
|
June 22, 2007 |
| Current U.S. Class: |
211/74; 248/560; 248/562 |
| Class at Publication: |
211/74; 248/560; 248/562 |
| International Class: |
A47B 73/00 20060101 A47B073/00 |
Claims
1. A storage rack comprising:a storage unit housing defining at least one
longitudinally extending aperture adapted to receive at least one
storable member; anda shock dampener positioned along an inner surface of
the at least one aperture.
2. The storage rack according to claim 1 wherein the shock dampener
extends longitudinally within the at least one aperture.
3. The storage rack according to claim 2 wherein at least two storable
member positions are defined longitudinally along the at least on
aperture and at least a portion of the shock dampener is longitudinally
aligned with each storable member position.
4. The storage rack according to claim 3 wherein a single shock dampener
defines each of the portions of the shock dampener aligned with each
storable member.
5. The storage rack according to claim 3 wherein separate, longitudinally
spaced shock dampener members define each of the portions of the shock
dampener aligned with each storable member.
6. The storage rack according to claim 1 wherein the at least one aperture
defines an upper inner surface and the at least one shock dampener is
positioned along the upper inner surface.
7. The storage rack according to claim 1 wherein the at least one aperture
defines an upper inner surface, a lower inner surface and at least one
side inner surface therebetween and wherein the at least one shock
dampener is positioned along the side inner surface.
8. The storage rack according to claim 1 wherein the shock dampener is
manufactured from a soft solid, low durometer material.
9. The storage rack according to claim 1 wherein the shock dampener is
manufactured from a hard solid, high durometer material.
10. The storage rack according to claim 1 wherein the shock dampener
includes a fluid filled member.
11. The storage rack according to claim 10 wherein the fluid filled member
is a permanently sealed member.
12. The storage rack according to claim 10 wherein the fluid filled member
is refillable.
13. The storage rack according to claim 10 wherein the fluid filled member
is filled with a gas.
14. The storage rack according to claim 10 wherein the fluid filled member
is filled with air.
15. The storage rack according to claim 10 wherein the fluid filled member
is filled with a liquid.
16. The storage rack according to claim 1 wherein the at least one shock
dampener is configured such that a radial gap exists between the at least
one shock dampener and a storable member positioned within the at least
one aperture.
17. The storage rack according to claim 16 wherein the radial gap defines
a minimal clearance such that the storable member is longitudinally
moveable relative to the shock dampener with minimal friction.
18. The storage rack according to claim 1 wherein the storage unit housing
defines at least two longitudinally extending apertures and a shock
dampener is positioned along an inner surface of each aperture.
19. The storage rack according to claim 1 wherein the shock dampener is
formed integrally with the storage unit housing.
20. The storage rack according to claim 19 wherein the storage housing
unit and the shock dampener are formed using a multi-s
hot injection mold.
Description
BACKGROUND OF THE INVENTION
[0001]This invention relates generally to a rack for storing storable
members, such as water bottles, and more specifically to storage units
having a shock dampener within the storage unit.
[0002]One example of a storable member typically stored and transported in
racks is a generally cylindrical water bottle. These water bottles are
typically handled, transported, and stored in varying quantities. For
easier handling, transport, and storage, the water bottles may be loaded
in carriers designed to accommodate multiple bottles. Each carrier
defines one or more apertures configured to receive and support the
bottles in a horizontal position. To accommodate a larger number of
bottles, each aperture is typically configured to receive two bottles,
one behind the other. To further accommodate the varying quantities of
bottles, aluminum and plastic modular racks are available comprising
carriers designed to be vertically stackable. These modular racks are
formed by stacking bottle storage units or carriers to define a rack
approximately six feet or more in height.
[0003]Once a rack is assembled in a delivery truck, the storable members
or bottles are supported for transportation. Rough road surfaces and the
like may cause bouncing or bumping of the storable members or bottles
within the storage units which may result in damage or breakage of the
storable members or bottles.
[0004]To overcome the shortcomings of existing modular racks, a need
exists for a storage rack that provides dampening for the storable
members stored within the rack apertures.
SUMMARY OF THE INVENTION
[0005]To meet these and other needs, and in view of its purposes, an
exemplary embodiment of the present invention provides a storage rack
comprising a storage unit housing defining at least one aperture
extending longitudinally between a forward end and a rearward end. The
aperture is adapted to receive at least one storable member. A shock
dampener is positioned along an inner surface of the at least one
aperture.
[0006]In another aspect of the invention, a puller assembly may be
positioned in the aperture. The puller assembly includes a longitudinal
puller body that supports an engagement member adjacent a rear end
thereof. The puller assembly is moveable between a first position in
which the engagement member is adjacent the aperture rearward end and a
second position in which the engagement member is moved toward the
aperture forward end. The storage unit housing and the puller assembly
are configured such that the engagement member is supported during
movement between the first and second positions such that the chance of
disengagement of the engagement member from the storable member during
movement is reduced.
[0007]It is to be understood that both the foregoing general description
and the following detailed description are exemplary, but are not
restrictive, of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
[0008]The invention is best understood from the following detailed
description when read in connection with the accompanying drawings. It is
emphasized that, according to common practice, the various features of
the drawings are not to scale. On the contrary, the dimensions of the
various features are arbitrarily expanded or reduced for clarity.
Included in the drawings are the following figures:
[0009]FIG. 1 is a front isometric view of a storage unit according to a
first exemplary embodiment of the present invention;
[0010]FIG. 2 is a front isometric view of the storage unit of FIG. 1 with
an upper half of the storage unit housing removed;
[0011]FIG. 3 is a rear isometric view of the storage unit of FIG. 1 with
an upper half of the storage unit housing removed;
[0012]FIG. 4 is an expanded view, as indicated in FIG. 3, of a portion of
the storage unit of FIG. 1;
[0013]FIG. 5 is a rear isometric view of a puller assembly utilized in the
storage unit of FIG. 1;
[0014]FIG. 6 is a partial elevational view of an alternate puller assembly
and guide slot of the storage unit of FIG. 1;
[0015]FIG. 7 is a front isometric view of a storage unit according to a
second exemplary embodiment of the present invention with an upper half
of the storage unit housing removed;
[0016]FIG. 8 is a front isometric view of a puller assembly utilized in
the storage unit of FIG. 7;
[0017]FIG. 9 is an expanded view, as indicated in FIG. 8, of a portion of
the puller assembly of FIG. 8;
[0018]FIG. 10 is a bottom isometric view of a portion of the storage unit
of FIG. 7 showing a puller return assembly;
[0019]FIG. 11 is a front isometric view of a storage unit according to a
third exemplary embodiment of the present invention;
[0020]FIG. 12 is a front isometric view of the storage unit of FIG. 11
with an upper half of the storage unit housing removed;
[0021]FIG. 13 is a rear isometric view of the storage unit of FIG. 11 with
an upper half of the storage unit housing removed;
[0022]FIG. 14 is a front isometric view of a puller assembly utilized in
the storage unit of FIG. 11;
[0023]FIG. 15 is a front isometric view of a storage unit according to a
fourth exemplary embodiment of the present invention;
[0024]FIG. 16 is a rear isometric view of the storage unit of FIG. 15;
[0025]FIG. 17 is a rear, bottom isometric view of a puller assembly
utilized in the storage unit of FIG. 15;
[0026]FIG. 18 is a rear, top isometric view of a puller assembly utilized
in the storage unit of FIG. 15;
[0027]FIG. 19 is a front isometric view of a storage unit according to a
fifth exemplary embodiment of the present invention with an upper half of
the storage unit housing removed;
[0028]FIG. 20 is an expanded view, as indicated in FIG. 19, of a portion
of the storage unit of FIG. 19;
[0029]FIG. 21 is a bottom isometric view of a portion of the storage unit
of FIG. 19 showing passage of the puller assembly therethrough;
[0030]FIG. 22 is a front, top isometric view of a storage unit according
to a sixth exemplary embodiment of the present invention;
[0031]FIG. 23 is an isometric view of a shock dampener utilized in the
storage unit of FIG. 22;
[0032]FIG. 24 is a front, bottom isometric view of the storage unit of
FIG. 22;
[0033]FIG. 25 is a front elevation view of the storage unit of FIG. 22.
DETAILED DESCRIPTION OF THE INVENTION
[0034]Referring now to the drawings, in which like reference numbers refer
to like elements throughout, FIG. 1 shows a stackable storage unit 1,
according to a first exemplary embodiment of the present invention. Each
storage unit 1 holds a plurality of water bottles 8 or other storable
members, and is configured to be interlocked with an underlying storage
unit or with a frame. While the present invention is described with
respect to modular, stackable storage units 1, the puller assemblies and
shock dampeners of the present invention may also be utilized with
unitized storage racks having multiple storage apertures defined within a
single frame structure or housing. The storage units 1 of the present
invention enhance the accessibility to storable members 8 within the
storage apertures 5. The storage units 1 of the present invention also
enhance the stability of the bottles within the storage apertures 5 to
reduce bottle damage and undesired movement or shifting of the bottles
during transport.
[0035]When used herein, the following words and phrases have the meaning
provided. Front shall indicate the storage unit front surface 4 and rear
shall indicate the storage unit rear surface 6. Forward shall indicate
toward the front surface 4 and rearward shall indicate toward the rear
surface 6. Left and right shall indicate the directions when looking at
the storage unit front surface 4. Up, upper, upward, above, down, lower,
downward, below, underlying, and the like indicate the directions
relative to the front surface 4 as shown in FIG. 1. Longitudinal
indicates the axis extending from the front surface 4 to the rear surface
6, being oriented generally parallel to the axis of generally cylindrical
storable members (e.g., bottles) stored in a storage unit. Lateral and
latitudinal indicates the direction between the left and right sides of
the storage unit 1.
[0036]Referring to FIGS. 1-5, storage unit 1 will be described in greater
detail. In the present embodiment, the storage unit 1 includes a housing
defined by lower and upper housing halves 2a and 2b, respectively. The
housing defines a plurality of apertures 5 configured to receive
generally cylindrical storable members 8, such as water bottles. Each
aperture 5 is bounded by two or more rails 10 extending along the lower
half and two or more rails 10 extending along the upper half 2b. The
rails 10 are supported between end walls 30. An intermediate wall 20
extends between adjacent apertures 5. Each pair of rails 10 is connected
together and interconnected to the end and intermediate walls 30, 20 by a
rib structure 25. Rib structure 25 is disposed under rails 10 such that
rib structure 25 does not contact a storable member supported by rails
10. Rib structure 25 comprises an interconnected network of generally
vertical ribs providing vertical support to rails 10 as well as
maintaining the position and alignment of rails 10, intermediate wall 20,
and end walls 30 relative to each other. As shown in FIGS. 1 and 2, rib
structure 25 may have openings between the vertical ribs, reducing
material, weight, and cost of storage unit 1. To further reduce weight
and provide access, access openings 22 may be provided in end walls 30,
intermediate wall 20 and rib structure 25. As shown in FIG. 1, the rib
structure 25 of the upper half 2b may include upwardly extending
projections 27 configured to engage corresponding openings (not shown) in
the lower half 2a of another storage unit 1 to facilitate stacking of the
storage units 1. Other stacking structures may also be utilized.
[0037]To support the storable members 8, each of the rails 10 has a
generally cylindrical surface contoured to complement the surface of the
storable member 8 (e.g., water bottle). Preferably, a lower pair of
axially extending rails 10 and an upper pair of axially extending rails
10, oriented essentially parallel to the axis of aperture 5, define each
aperture 5. Two 5-gallon water bottles or three 3-gallon water bottles
can be stored within each aperture 5. Because the rails 10 are contoured,
they contact a greater surface area of the water bottles resting on them,
reducing any stress in the water bottles. Also, each pair of contoured
rails 10 provide lateral support to the water bottles, reducing damage
that may be caused by lateral shifting of water bottles during transport
and handling. While the exemplary storage unit 1 illustrated in FIGS. 1-3
comprises two apertures 5, each bounded by a pair of longitudinally
extending rails 10, embodiments having a larger or smaller number of
apertures are contemplated. Although rails 10 are described and
illustrated with reference to generally cylindrical storable members 8,
rails configured to support the longitudinal surfaces of a generally
rectangular storable unit are also contemplated in the present invention.
As shown in FIG. 3, rear wall surfaces 32 extend perpendicularly from
each rail 10 along the rear end thereof to provide a stop for storable
members 8 positioned rearwardly within the aperture 5.
[0038]To enhance access to storable members 8 positioned rearwardly within
an aperture 5, the storage unit 1 includes a puller assembly 50 within
each aperture 5. Referring to FIG. 5, the puller assembly 50 of the
present embodiment includes a longitudinal body 52 extending between a
rear engagement member 54 and a forward handle 56. The body 52 is
configured to be positioned in and moved along a guide slot 40 formed in
the surface of one of the rails 10. In the present embodiment, each slot
40 is preferably positioned along one of the laterally outward rails in
the lower half 2a of the storage unit 1 and extends from the front
surface 4 to the rear surface 6. A portion of the rear wall 32 may be
omitted to facilitate the slot 40. As illustrated in FIG. 2, portions of
the guide slot 40 may traverse one or more of the access openings 22,
however, it is preferred that the rearward portion of the guide slot 40
does not traverse any of the access openings 22 such that the engagement
member 54 area of the puller 50 assembly is supported along its entire
length of travel in moving one of the storable members 8 from a rearward
position to a forward position, as will be described in detail
hereinafter. Smaller drainage holes 42 may be provided intermittently
spaced along each guide slot 40 to permit drainage of debris and the like
that may become positioned in the guide slots 40 while the slot 40 still
supports the puller assembly engagement member 54.
[0039]Each guide slot 40 has a configuration that complements the
cross-section of the puller body 52. As shown in FIG. 5, the puller body
52 of the present embodiment has a dovetail cross-section with an upper
surface width w that is narrower than the width W of the lower surface
thereof. Accordingly, the guide slot 40 of the present embodiment also
has a dovetail configuration with the width x along the rail surface
being narrower than the width X at the bottom of the slot 40. A slight
clearance is preferably provided between the puller body 52 and the guide
slot 40 such that the puller assembly 50 is longitudinally moveable along
the guide slot 40. FIG. 6 illustrates an alternate embodiment wherein the
puller assembly 50' is manufactured from t-stock such that the puller
body 52' has an upside down "T" cross-section. The guide slot 40' has a
corresponding upside down "T" cross-section. The engagement member 54'
extends above the slot 40' with the stem of the t-stock defining a
support rib 55'. The puller body 52 and the guide slot 40 may have other
complementary configurations, including configurations wherein the puller
body 52 is not locked within the slot 40, for example, a rectangular
cross-section.
[0040]The puller body 52 has a longitudinal length approximately equal to
the longitudinal length of the aperture 5 such that when the puller 50 is
fully inserted, see the right side aperture 5 in FIGS. 2 and 3, the
handle 56 is adjacent to the storage unit front surface 4 and the
engagement member 54 is adjacent to the rear wall 32 at the storage unit
rear surface 6. The handle 56 of the present embodiment has a generally
planar configuration that lies along the plane of the storage unit front
surface 54, but may have various other configurations. Additionally, the
storage unit front surface 4 may be provided with a recess to receive the
handle 56, but such is not necessary.
[0041]The engagement member 54 extends from the rear end of the puller
body 52 substantially perpendicular thereto such that the engagement
member 54 is positioned to engage a rearward surface 9 of the storable
member 8. The engagement member 54 preferably has a height h such that
the engagement member 54 extends sufficiently to engage the flat portion
of the rearward surface 9 in the case of a water bottle. However, the
engagement member 54 may engage the rounded edge of a water bottle or the
like and still effectively move the water bottle forward. In the present
embodiment, the engagement member 54 is strengthened with a rear rib 55
and a forward gusset 53 extending between the body 52 and the engagement
member 54. The gusset 53 may have a curved profile that complements the
rounded edge of a water bottle. In applications wherein the storable
member 8 is other than a water bottle, the gusset 53 may be configured
accordingly.
[0042]In operation, to access a rearwardly positioned storable member 8,
the handle 56 is pulled forward such that the engagement member 54
engages a rearward surface 9 of the storable member 8 and moves the
storable member 8 with the puller assembly 50. The engagement member 54
portion of the puller assembly 50 is supported within the guide slot 40
along the length of travel of the storable member 8 from the rearward
position to the forward position. The guide slot 40 supports the
engagement member and prevents disengagement from the storable member 8.
The storage unit rails 10 are preferably manufactured from or coated with
a material with a coefficient of friction sufficiently low such that the
storable members 8 move relatively easily within the aperture 5. For
example, the lower and upper halves 2a and 2b of the storage unit 1 are
preferably molded from a polymer material, for example, polycarbonate,
with the guide slots 40 molded integrally therein. Since the puller body
52 is recessed within the guide slot 40, the puller assembly 50 does not
interfere with movement of the storable member 8.
[0043]The puller assembly 50 is preferably manufactured from a polymeric
material, for example, polypropylene, but may be manufactured from other
natural or synthetic materials including plastics and metals. The puller
body 52 preferably has a thickness t such that the selected material has
a vertical elasticity at at least the forward end of the puller body 52.
Such elasticity allows the puller body 52 to bend and return to its
original configuration in the event the puller body 52 receives a
significant vertical force. For example, if the puller assembly 50 is
inadvertently left in an extended position, see the left side aperture 5
in FIGS. 1 and 2, and an operator closes the truck door, the puller body
52 bends vertically without breaking. Upon opening of the truck door, the
puller body 52 returns to the extended position and continues to be
useable.
[0044]Referring to FIGS. 7-10, a storage unit 1' that is a second
exemplary embodiment of the present invention is shown. The storage unit
1' is similar to the storage unit 1 of the first embodiment and includes
a housing defined by a lower half 2a' and an upper half 2b. The upper
half 2b is identical to the upper half 2b of the first embodiment. The
lower half 2a' is similar to the lower half 2a, and includes guide slots
40 extending along the laterally outward rails 10. The lower half 2a' of
the present embodiment differs from the lower half 2a of the first
embodiment in that the lower half 2a' includes a return mechanism slot 43
as will be described hereinafter.
[0045]As in the previous embodiment, a puller assembly 60 is positioned in
each aperture 5. Puller assembly 60 is similar to puller assembly 50 and
includes a longitudinal body 62 extending between a handle 66 and an
engagement member 64. As in the previous embodiment, each guide slot 40
has a cross-sectional configuration that complements the cross-sectional
configuration of the puller body 62. As shown in FIGS. 8 and 9, puller
body 62 has a dovetail cross-section. Accordingly guide slot 40 also has
a dovetail cross-sectional configuration. Other complementary
configurations may also be utilized.
[0046]Engagement member 64 includes a longitudinally extending contact
portion 63 and a radially extending contact portion 65. The
longitudinally extending contact portion 63 extends along and above the
top surface of the puller body 62. The longitudinally extending contact
portion 63 has a configuration that complements the inner surface of the
aperture 5. The longitudinally extending contact portion 63 fits in the
clearance between the storable member 8 and the inner surface of the
aperture 5 and reduces such clearance, thereby reducing potential impact
between the storable member 8 and the storage unit 1'. The radially
extending contact portion 65 extends radially inward from the
longitudinally extending contact portion 63 and is configured to contact
a rearward portion of the storable member 8. The junction between the
radially extending contact portion 65 and the longitudinally extending
contact portion 63 is preferably configured to complement the shape of
the rearward portion of the storable member 8. In the illustrated example
in which the storable member 8 is a water bottle, the junction has a
curve consistent with the curve along the bottom edge of the water
bottle.
[0047]Operation of the puller assembly 60 is similar to the previous
embodiment such that the handle 66 is pulled forward to move the
engagement member 64 forward. The storable member 8 is supported on the
longitudinally extending contact portion 63 and the radially extending
contact portion 65 engages a rearward portion of the storable member 8 to
urge the storable member 8 forward. While the longitudinally extending
contact portion 63 takes up some of the clearance between the storable
member 8 and the inside of the aperture 5, minimal clearance is
maintained such that a significant additional friction force is not
created between the storable member 8 and the top inner surface of the
aperture 5. The longitudinally extending contact portion 63 has a width
wider than the slot 40 and also preferably wider than any access openings
22 that may be provided along the rail 10. As such, the rail 10 supports
the longitudinally extending contact portion 63, and thereby the radially
extending contact portion 65, along the length of travel to minimize the
chance of disengagement between the radially extending contact portion 65
and the storable member 8.
[0048]Since the longitudinally extending contact portion 63 supports at
least a portion of the weight of the storable member 8, it is preferable
that the engagement member 64 and/or the rail 10 are manufactured from or
coated with a material that minimizes friction between the engagement
member 64 and the rail 10. Similarly, since a portion of such weight may
be translated through the engagement member 64 to the puller body 62, it
is preferable that the puller body 62 and/or the guide slot 40 are
manufactured from or coated with a material that minimizes friction
between the puller body 62 and the guide slot 40.
[0049]After the storable member 8 has been pulled to a forward position,
it is desirable to return the puller assembly 60 to the retracted
position where it is ready for the next rearwardly positioned storable
member 8. The puller assembly 60 includes a return assembly 65 configured
to automatically return the puller assembly 60 to the retracted position.
Referring to FIGS. 8 and 10, the return assembly 65 includes a hook 67 or
the like extending from the underside of the puller body 62 and a
retainer 29 provided on the underside of the storage unit lower half 2a'
toward the rear end thereof. An elastic member 68, for example, an
elastic band or cord or any of various springs, extends between the hook
67 and the retainer 29. A large return force is not required. A
sufficient return force can be achieved by, for example, a 3/8 inch
diameter stainless coil tension spring. A through track 43 is provided in
at least a portion of the guide slot 40 to facilitate forward movement of
the hook 67. As the user pulls the handle 66 forward, the hook 67 moves
forward and away from the retainer 29 such that the elastic member 68 is
loaded. Upon release of the handle 66, the stored energy in the elastic
member 68 pulls the hook 67 rearward, thereby returning the puller
assembly 60 to the retracted position.
[0050]The puller assembly 60 is preferably manufactured as a unitary
component, for example, through injection molding. However, one or more
of the body 62, engagement member 64, handle 66 or hook 67 may be
manufactured separately and attached to the puller assembly 60.
Similarly, the retainer 29 may be manufactured as a unitary component of
the storage unit lower half 2a' or may be a separate component that is
attached thereto.
[0051]Referring to FIGS. 11-14, a storage unit 1'' that is a third
exemplary embodiment of the present invention is shown. The storage unit
1'' is similar to the storage unit 1 of the first embodiment and includes
a housing defined by a lower half 2a'' and an upper half 2b. The upper
half 2b is identical to the upper half 2b of the first embodiment. The
lower half 2a'' is similar to the lower half 2a, but includes guide slots
40'' extending along the laterally inward rails 10 such that the guide
slots 40'' in adjacent apertures 5 are separated by the intermediate wall
20. The proximity of the guide slots 40'' facilitates a dual puller
assembly 70.
[0052]Referring to FIG. 14, the dual puller assembly 70 includes a pair of
spaced apart longitudinal bodies 72 joined at their forward ends by a
handle 76. The rear end of each longitudinal body 72 includes an
engagement member 74 extending perpendicularly therefrom. As in the first
embodiment, each guide slot 40'' has a cross-sectional configuration that
complements the cross-sectional configuration of the corresponding body
72. Similar to the first embodiment, each longitudinal body 72 has a
dovetail cross-section and each guide slot 40'' has a dovetail
cross-sectional configuration. Other complementary configurations may
also be utilized. Each engagement member 74 is provided with a double
gusset 73 and a support rib 75 to strengthen the engagement member.
[0053]In operation, the handle 76 is moved into engagement with the
storage unit front surface 4, thereby positioning each engagement member
74 in the rear of a respective aperture 5. Storable members 8 are
positioned in the apertures 5 with the engagement members 74 engaging
rearward surfaces 9 of the storable members 8. Forward movement of the
handle 76 causes both engagement members 74 to move forward, thereby
moving the storable members 8 forward. If only one of the apertures 5
contains a rearwardly positioned storable member 8, then only that one
storable member 8 will be moved forward. As in the first embodiment, the
guide slots 40'' support the respective engagement members 74 and prevent
disengagement from the storable members 8. Again, since the puller bodies
72 are recessed within respective guide slots 40'', the puller assembly
70 does not interfere with movement of the storable members 8.
[0054]The puller assembly 70 is preferably manufactured from a polymeric
material, for example, polypropylene, but may be manufactured from other
natural or synthetic materials including plastics and metals. The puller
bodies 72 preferably have respective thicknesses such that the selected
material has a vertical elasticity at at least the forward end of the
puller bodies 72, as in the first embodiment.
[0055]Referring to FIGS. 15-18, a storage unit 1''' that is a fourth
exemplary embodiment of the present invention is shown. The storage unit
1''' is similar to the storage unit 1 of the first embodiment and
includes a housing defined by a lower half 2a''' and an upper half 2b.
The upper half 2b is identical to the upper half 2b of the first
embodiment. The lower half 2a''' of the present embodiment differs from
the lower half 2a of the first embodiment in that the lower half 2a'''
does not include any guide slots. As will be described hereinafter, a
puller assembly 80 is positioned in each aperture 5, however, the puller
assemblies 80 are not confined by a guide slot, but instead are freely
moveable within the apertures 5.
[0056]Each puller assembly 80 includes a longitudinal body 82 extending
between a handle 86 and an engagement member 84. As in the second
embodiment, engagement member 84 includes a longitudinally extending
contact portion 83 and a radially extending contact portion 85. The
longitudinally extending contact portion 83 does not sit upon the puller
body 82, but instead is formed co-planar therewith such that the puller
assembly 80 has a smooth lower surface 87, as best seen in FIG. 17. The
puller assembly 80 does not include a dovetail or the like configured to
engage a slot, but instead the smooth lower surface 87 is configured to
be positioned on and move along the inside surface of the aperture 5. In
the present embodiment, the puller body 82 has a wider, arcuate
configuration such that the puller body 82 engages a larger arc of the
aperture 5 inner surface. Additionally, the longitudinally extending
contact portion 83 has a wide, arcuate configuration that complements the
inner surface of the aperture 5. Orientation of the puller assembly 80
within the aperture 5 is not critical, but the wider, arcuate
configurations of the puller body 82 and the longitudinally extending
contact portion 83 provide some control over the positioning of the
puller assembly 80 and maintain the longitudinal alignment of the puller
assembly 80 parallel to the axis of the aperture 5.
[0057]The longitudinally extending contact portion 83 supports the
storable member 8 and fits in the clearance between the storable member 8
and the inner surface of the aperture 5. The longitudinally extending
contact portion 83 reduces the clearance and thereby reduces the
potential impact between the storable member 8 and the storage unit 1'''.
The radially extending contact portion 85 extends radially inward from
the longitudinally extending contact portion 83 and is configured to
contact a rearward portion of the storable member 8. The junction between
the radially extending contact portion 85 and the longitudinally
extending contact portion 83 is preferably configured to complement the
shape of the rearward portion of the storable member 8. In the
illustrated example in which the storable member 8 is a water bottle, the
junction has a curve consistent with the curve along the bottom edge of
the water bottle.
[0058]Operation of the puller assembly 80 is similar to the first
embodiment such that the handle 86 is pulled forward to move the
engagement member 84 forward. The storable member 8 is supported on the
longitudinally extending contact portion 83 and the radially extending
contact portion 85 engages a rearward portion of the storable member 8 to
urge the storable member 8 forward. While the longitudinally extending
contact portion 83 takes up some of the clearance between the storable
member 8 and the inside of the aperture 5, minimal clearance is
maintained such that a significant additional friction force is not
created between the storable member 8 and the top inner surface of the
aperture 5. Since the longitudinally extending contact portion 83
supports the weight of the storable member 8, it is preferable that the
longitudinally extending contact portion 83 and/or the rail 10 are
manufactured from or coated with a material that minimizes friction
between the longitudinally extending contact portion 83 and the rail 10.
[0059]As in the first embodiment, the puller body 82 preferably has a
configuration such that the puller body 82 has a vertical elasticity at
at least the forward end thereof. Such elasticity allows the puller body
82 to bend and return to its original configuration in the event the
puller body 82 receives a significant vertical force. For example, if the
puller assembly 80 is inadvertently left in an extended position, see the
left side aperture 5 in FIG. 15, and an operator closes the truck door,
the puller body 82 bends vertically without breaking. Upon opening of the
truck door, the puller body 82 returns to the extended position and
continues to be useable.
[0060]Referring to FIGS. 19-21, a storage unit 1'''' that is a fifth
exemplary embodiment of the present invention is shown. The storage unit
1'''' is similar to the storage unit 1 of the first embodiment and
includes a housing defined by a lower half 2a'''' and an upper half 2b.
The upper half 2b is identical to the upper half 2b of the first
embodiment. The lower half 2a'''' is similar to the lower half 2a, but
does not include guide slots. In place of the guide slots, the lower half
2a'''' includes guide holes 28 as will be described below.
[0061]In the present embodiment, each aperture 5 of the storage unit is
provided with a puller assembly 90. Each puller assembly 90 includes a
continuous loop strap 92 configured to move an associated engagement
member 94. The strap 92 is preferably manufactured from polypropylene,
but may be manufactured from other natural and synthetic materials
including plastics and metals. The strap 92 extends along the surface of
a respective rail 10. The ends of the strap 92 are passed through
respective access openings 22, passed through the guide holes 28 passing
through the rib structure 25, and joined at 93 via crimping, bonding,
welding, adhesive, rivets, bolts or the like. Handle 96 is attached to a
portion of the strap 92 extending along the rail surface and is
configured to move the continuous loop strap 92 over a portion of the
loop.
[0062]Referring to FIG. 20, an extension member 95 extends between the
strap 92 and the engagement member 94. The extension member 95 is
connected to the strap 92 via rivets 97. Other connection methods,
including but not limited to bolts, adhesive, bonding, welding or the
like may also be utilized. Interconnection between the extension member
95 and the strap 92 causes the engagement member 94 to move in
conjunction with movement of the strap 92.
[0063]In operation, the puller assembly 90 is in the initial position
shown in the left aperture 5 of FIG. 19. A rearward surface of a storable
member 8 (not shown) positioned in a rearward position of the aperture 5
is engaged by the engagement member 94. To move the storable member 8
forward, the handle 96 is moved from the illustrated position to a
position proximate to the forward most guide hole 28. Movement of the
handle 96 causes movement of the loop strap 92 and thereby the engagement
member 94 via the extension member 95. The strap 92 preferably has a
thickness that is less than the clearance between the storable member 8
and the inside surface of the aperture 5 such that the strap 92 does not
interfere with movement of the storable member 8. During movement from
the rearward position toward the forward position, the engagement member
94 is supported by the looped strap 92, which is in turn confined by the
guide holes 28. As such, the engagement member 94 is supported during
travel and the chance of disengagement from the storable member 8 is
reduced.
[0064]When the handle 96 is in the forward position adjacent the forward
most guide hole 28, the handle 96 is within the aperture 5 and,
therefore, does not provide any interference to the operator nor is the
handle 96 at risk of being contacted by a closed truck door or the like.
The handle 96 does not have to be moved to the initial position, but can
instead be left in the forward position. Upon loading of a new storable
member 8 in the aperture 5, the storable member 8 contacts the engagement
member 94 and moves the engagement member 94 rearward. The rearward
movement of the engagement member 94 moves the strap 92 which in turn
moves the handle 96 to the initial position, thereby automatically
resetting the puller assembly 90 for use.
[0065]Referring to FIGS. 22-25, a storage unit 1.sup.v incorporating a
shock dampener 100 is illustrated. A puller assembly is not illustrated
in these figures as the shock dampener 100 can be utilized with each of
the embodiments described above. While some of the embodiments described
above include a puller assembly in which a portion of the puller assembly
is positioned in the clearance between the storable member 8 and the
inside surface of the aperture 5, and thereby acts as a shock dampener,
the shock dampener 100 can be utilized with those embodiments to provide
additional shock dampening. The shock dampener 100 described herein can
be utilized with each of the above described embodiments, but does not
have to be utilized.
[0066]Referring to FIG. 23, the shock dampener 100 includes a
longitudinally extending body 102 having an inner surface 104. The inner
surface 104 preferably has an arcuate configuration which complements the
shape of the storable members 8, however, the inner surface 104 may have
various configurations, including a planar configuration. The shock
dampener 100 of the present embodiment includes a plurality of outer
projections 106 configured to engage holes 12 provided in the storage
unit upper half 2b'. The projections 106 include slots 108 to facilitate
passage of the projections 106 through the holes 12 and to accommodate
variations in expansion of the projections 106 and the storage unit upper
half 2b'. Various other means may be utilized to connect the shock
dampeners 100 to the storage unit 1.sup.v. For example, the shock
dampeners 100 may be attached using bolts, screws, rivets, clips or other
fasteners, adhesives or bonding methods, or may be molded with the
storage unit 1.sup.v, for example, using a two-s
hot injection mold.
[0067]The shock dampeners 100 may extend the full longitudinal length of
the aperture 5 or may be provided at spaced intervals as illustrated. The
shock dampeners 100 are preferably provided along the upper inner
surfaces of the apertures 5, but may alternatively or additionally be
provided along the side or bottom surfaces thereof. The shock dampeners
100 may be manufactured from various materials including materials that
are very soft, low durometer materials or harder, higher durometer
materials. For example, the shock dampeners 100 may include a solid
material or alternatively, a fluid filled member which provides the shock
absorption. In the fluid filled embodiment, the member may be, for
example, a sealed or refillable polymer sack. The fluid may include air,
some other gas or a liquid.
[0068]The materials and configuration of the dampener body 102 are
selected to maximize the amount of shock dampening while maintaining
minimal friction exerted on the storable members 8. In this regard, the
dampener body 102 may be chosen to provide minimal clearance with respect
to the storable members 8, to minimize movement or vibration thereof
during transit, while still allowing removal of the storable members 8
with minimum friction.
[0069]Although illustrated and described above with reference to certain
specific embodiments, the present invention is nevertheless not intended
to be limited to the details shown. Rather, various modifications may be
made in the details within the scope and range of equivalents of the
claims and without departing from the invention.
* * * * *