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| United States Patent Application |
20080178545
|
| Kind Code
|
A1
|
|
FINKELSHTEYN; Isaak
|
July 31, 2008
|
SLAB EDGE CASING AND METHOD THEREFOR
Abstract
A slab edge casing for finishing a slab edge is provided. The casing
comprises a face which defines a finished slab edge for an unfinished
slab edge; and, a base which extends from the face. The base is
connectable to one of a slab face that is adjacent the unfinished slab
edge or is registerable with the unfinished slab edge. The face and base
have respective inside surfaces that define a form into which concrete is
poured and allowed to cure. One of the face and base also comprise a
reinforcing element mount for receiving a reinforcing element that
extends from the unfinished slab edge. A method for installing the casing
is also provided.
| Inventors: |
FINKELSHTEYN; Isaak; (Concord, CA)
|
| Correspondence Address:
|
PEARNE & GORDON LLP
1801 EAST 9TH STREET, SUITE 1200
CLEVELAND
OH
44114-3108
US
|
| Assignee: |
I & F ENGINEERING CORP.
Concord
CA
|
| Serial No.:
|
750788 |
| Series Code:
|
11
|
| Filed:
|
May 18, 2007 |
| Current U.S. Class: |
52/294; 52/745.21 |
| Class at Publication: |
52/294; 52/745.21 |
| International Class: |
E02D 27/08 20060101 E02D027/08 |
Foreign Application Data
| Date | Code | Application Number |
| Jan 31, 2007 | CA | 2,576,780 |
Claims
1. A method for finishing an unfinished slab edge comprising the steps
of:(a) securing a reinforcing element into the unfinished slab edge, the
reinforcing element extending from the unfinished slab edge to at least a
terminal anchor point corresponding to the installed position of the
finished slab edge;(b) connecting a casing to the reinforcing element at
the terminal anchor point, the casing defining the finished slab edge and
defining a form into which concrete is poured and allowed to cure;
and,(c) pouring the concrete into the form and allowing the concrete to
cure, the casing remaining in position after the concrete has cured.
2. A method for finishing a slab edge according to claim 1, wherein step
(b) further comprises connecting the casing to a face adjacent the
unfinished slab edge.
3. A method for finishing a slab edge according to claim 1, wherein step
(a) further comprises cutting the slab to remove an original slab edge
and expose the unfinished slab edge.
4. A method for finishing a slab edge according to claim 1, wherein step
(a) further comprises drilling a plurality of holes into an unfinished
slab edge; and, securing a reinforcing element into each of the holes.
5. A method for finishing a slab edge according to claim 1, wherein the
reinforcing element comprises a brace mount and the casing comprises a
corresponding brace mount, and step (b) further comprises connecting a
brace to the respective mounts.
6. A method for finishing a slab edge according to claim 5, wherein the
casing further comprises a second brace mount and the reinforcing element
is configured to receive a second brace, and step (b) further comprises
connecting the second brace to the reinforcing element brace and the
second brace.
7. A method for finishing a slab edge according to claim 1, wherein the
terminal anchor point extends beyond the casing, the portion extending
beyond being configured to receive a lock, and step (b) further comprises
securing the lock to extended anchor portion.
8. A method for finishing a slab edge according to claim 1, wherein step
(b) further comprises positioning reinforcing bars between the finished
and unfinished slab edges in an orientation orthogonal to a longitudinal
axis of the reinforcing element.
9. A method for finishing a slab edge according to claim 1, wherein the
slab is a balcony.
10. A slab edge casing for finishing a slab edge, the casing comprising:a
face defining a finished slab edge for an unfinished slab edge; and,a
base extending from the face, the base being one of connectable to a slab
face adjacent the unfinished slab edge and registerable with the
unfinished slab edge, the face and base having respective inside surfaces
defining a form into which concrete is poured and allowed to cure,one of
the face and base comprising a reinforcing element mount for receiving a
reinforcing element extending from the unfinished slab edge.
11. A slab edge casing for finishing a slab edge according to claim 10,
wherein the casing further comprises a base mount for receiving securing
means for securing the base to the adjacent slab face.
12. A slab edge casing for finishing a slab edge according to claim 11,
wherein the securing means is a self tapping screw.
13. A slab edge casing for finishing a slab edge according to claim 10
further comprising a brace mount positioned on one of the inside
surfaces, the brace mount being connectable to a brace extending from the
reinforcing element.
14. A slab edge casing for finishing a slab edge according to claim 13
further comprising a second brace mount positioned on one of the inside
surfaces, apart from the first brace mount, the second brace mount being
connectable to a second brace extending from the reinforcing element.
15. A slab edge casing for finishing a slab edge according to claim 10,
wherein the casing further comprises a plurality of ribs extending from
the inside surfaces, the ribs aiding in securing the cured concrete in
position.
16. A slab edge casing for finishing a slab edge according to claim 10,
wherein the casing is composed of a polymer.
17. A slab edge casing for finishing a slab edge according to claim 16,
wherein the polymer is one of a glass fibre reinforced polymer and a
polyvinyl chloride.
18. A slab edge casing for finishing a slab edge according to claim 10,
wherein the face has a length corresponding to the slab height.
19. A slab edge casing for finishing a slab edge according to claim 10,
wherein the face comprises a first face portion, and a second face
portion, the first and second face portions being moveable with respect
to each other and securable to each other at position having a length
corresponding to the slab height.
20. A kit for finishing an unfinished slab edge, the kit comprising:a
casing comprising:a face defining a finished slab edge for an unfinished
slab edge; and,a base extending from the face, the base being one of
connectable to a slab face adjacent the unfinished slab edge and
registerable with the unfinished slab edge, the face and base having
respective inside surfaces defining a form into which concrete is poured
and allowed to cure, one of the face and base comprising a reinforcing
element mount for receiving a reinforcing element extending from the
unfinished slab edge, and,a brace mount positioned on one of the inside
surfaces;a reinforcing element securable to the unfinished slab edge, the
reinforcing element, when secured to the unfinished slab edge, extending
from the unfinished slab edge to at least a terminal anchor point
corresponding to the finished slab edge, the reinforcing element
comprising a brace mount; and,a brace, extendable between the reinforcing
element brace mount and the casing brace mount, and connectable to the
respective mounts.
21. A kit for finishing an unfinished slab edge according to claim 20,
wherein the reinforcing element is securable within a hole drilled into
the unfinished slab edge.
22. A kit for finishing an unfinished slab edge according to claim 21,
wherein the reinforcing element further comprises:an anchor bolt
securable within the hole;a rod extending from the anchor bolt to the
terminal anchor point; and,a coupler connecting the anchor bolt to the
rod.
23. A kit for finishing an unfinished slab edge according to claim 22,
wherein the rod is a threaded rod.
24. A kit for finishing an unfinished slab edge according to claim 23,
wherein the lock is a lock nut.
25. A kit for finishing an unfinished slab edge according to claim 24,
wherein the lock nut is composed of a polymer.
26. A kit for finishing an unfinished slab edge according to claim 20,
wherein the casing is composed of a polymer.
27. A kit for finishing an unfinished slab edge according to claim 26,
wherein the polymer is one of a glass fibre reinforced polymer and a
polyvinyl chloride.
28. A kit for finishing an unfinished slab edge according to claim 26,
wherein when the polymer is a polyvinyl chloride, the face and base are
welded together.
29. A kit for finishing an unfinished slab edge according to claim 21,
wherein the reinforcing element further comprises a rod extending from
the hole to the terminal anchor point.
Description
FIELD OF THE INVENTION
[0001]The present invention relates to slab edges. In particular, the
present invention relates to balcony edges.
BACKGROUND OF THE INVENTION
[0002]Concrete slabs, such as those found on balconies, have limited
lifespans. They are built according to specifications which should
provide a decades long life span. Unfortunately, often as a result of
environmental conditions, the balconies must be replaced within 8-12
years. The process of re-finishing is labour, resource and time intensive
for those re-furnishing the balconies. The re-furnishers must:
[0003]set up scaffolding in order to access the balconies; [0004]employ
impact
tools (e.g. jack hammers) to remove the damaged balcony portions
while at the same time preserving any existing reinforcing bars within
the slab structure; and [0005]set up form work to pour re-finishing
concrete.
[0006]Also this process often times significantly inconveniences the
individuals who use the balconies. The noise and dust created is often
intolerable. The dust generated can sometimes permanently damage personal
possessions.
[0007]The remains a need for a system and method for finishing a slab edge
which mitigates or obviates at least some of the above-presented
problems.
SUMMARY
[0008]A slab edge casing for finishing a slab edge is provided. The casing
comprises a face which defines a finished slab edge for an unfinished
slab edge; and, a base which extends from the face. The base is
connectable to one of a slab face that is adjacent the unfinished slab
edge or is registerable with the unfinished slab edge. The face and base
have respective inside surfaces that define a form into which concrete is
poured and allowed to cure. One of the face and base also comprise a
reinforcing element mount for receiving a reinforcing element that
extends from the unfinished slab edge.
[0009]The slab edge may be a balcony edge.
[0010]A kit for finishing a slab edge is provided. The kit comprises a
casing, which in turn comprises a face which defines a finished slab edge
for an unfinished slab edge and a base that extends from the face. The
base may be connectable to a slab face adjacent the unfinished slab edge
or registerable with the unfinished slab edge. The face and base having
respective inside surfaces that define a form into which concrete is
poured and allowed to cure. One of the face and base comprises a
reinforcing element mount for receiving a reinforcing element extending
from the unfinished slab edge. The casing also comprises a brace mount
positioned on one of the inside surfaces.
[0011]The kit also comprises a reinforcing element that is securable to
the unfinished slab edge. The reinforcing element, when secured to the
unfinished slab edge, extends from the unfinished slab edge to at least a
terminal anchor point that corresponds to the finished slab edge. The
reinforcing element also comprises a brace mount.
[0012]The kit also comprises a brace, which is extendable between the
reinforcing element brace mount and the casing brace mount, and
connectable to the respective mounts.
[0013]A method for installing a slab edge is also provided. The method
comprises the steps of: [0014]securing a reinforcing element into the
unfinished slab edge. The reinforcing element extends from the unfinished
slab edge to at least a terminal anchor point corresponding to the
installed position of the finished slab edge. [0015]connecting a casing
to the reinforcing element at the terminal anchor point. The casing
defines the finished slab edge and defines a form into which concrete is
poured and allowed to cure. [0016]and, pouring the concrete into the form
and allowing the concrete to cure. The casing remaining in position after
the concrete has cured.
LIST OF FIGURES
[0017]FIG. 1(a) is a cross-sectional view of a finished slab edge in
accordance with a first embodiment of the present invention;
[0018]FIG. 1(b) is a cross-sectional view of a finished slab edge in
accordance with a second embodiment of the present invention;
[0019]FIGS. 2(a) and 2(b) are cross-sectional views of alternate
embodiments of a component of the finished slab edge of FIG. 1(a);
[0020]FIG. 3 is a front view of a component of a component of the finished
slab edge of FIG. 1(a);
[0021]FIG. 4 is a cross-sectional view of a finished slab edge in
accordance with an alternate embodiment of the present invention;
[0022]FIG. 5(a) is a plan view of a first corner portion of a finished
slab edge in accordance with an embodiment of the present invention;
[0023]FIG. 5(b) is a plan view of a first corner portion of a finished
slab edge in accordance with an alternate embodiment of the present
invention;
[0024]FIG. 6(a) is a plan view of a second corner portion of a finished
slab edge in accordance with an embodiment of the present invention;
[0025]FIG. 6(b) is a plan view of a second corner portion of a finished
slab edge in accordance with an alternate embodiment of the present
invention;
[0026]FIG. 7 is a flowchart illustrating the steps in a method according
to an embodiment of the present invention;
[0027]FIG. 8 is a flowchart illustrating additional steps in the method of
FIG. 7; and,
[0028]FIG. 9 is a flowchart illustrating additional steps in the method of
FIG. 7.
DETAILED DESCRIPTION
[0029]Referring to FIG. 1(a), a cross-sectional view of a finished slab
edge 10 is illustrated in accordance with an embodiment of the present
invention. In a preferred embodiment, the slab edge 10 is a balcony edge.
However, as will be apparent to those skilled in the art, the slab edge
10 may be any known concrete slab, such as a parking garage pad.
[0030]The finished slab edge 10 comprises a slab edge casing 11, which in
turn comprises a face 13, the outside surface of which defines a finished
slab edge 15 for an unfinished slab edge 17. The casing 11 also comprises
a base 19, which extends from the casing face 13. The base 19 may be
connectable to a slab face 21 adjacent the unfinished slab edge 17, as is
illustrated in cross-section in FIG. 2(a). Alternately, the base 19 may
register with the unfinished slab edge 17, as is illustrated in
cross-section in FIG. 2(b). A registration plate 63 may be employed to
aid in registering the base 19 with the unfinished slab edge 17. The
plate 63 is preferably composed of the polymer, such as a glass fibre
reinforced polymer or a GFRP as is known in the art. The plate 63 may be
connected to the base 19 and unfinished slab edge 17 by any suitable
means known in the art.
[0031]Referring again to FIG. 1(a), the face 13 and base 19 have
respective inside surfaces 23, which define a form into which concrete is
poured and allowed to cure.
[0032]The casing 11 also preferably comprises a plurality of ribs 39,
which extend from the inside surfaces 23. The ribs 39, which are
preferably formed along with the casing 11 as a unitary structure, aid in
securing the concrete in position within the form.
[0033]The finished slab edge 10 also comprises a reinforcing element 31,
which is securable to the unfinished slab edge 17. The reinforcing
element 31, when secured to the unfinished slab edge 17, extends from the
unfinished slab edge 17 to a terminal end, which ends at a point that
corresponds to at least the finished slab edge 15. Preferably, the
reinforcing element 31 is securable within a hole (not shown) that has
been drilled into the unfinished slab edge 17.
[0034]In a first embodiment, the reinforcing element 31 comprises an
anchor bolt 33 that is securable within the hole; a rod 35, which extends
from the anchor bolt 33 to the terminal anchor point; and, a coupler 37,
which connects the anchor bolt 33 to the rod 35. Preferably, the rod 35
is a threaded rod, a portion of which extends beyond the casing 11. The
rod 35 is preferably composed of a steel, such as stainless steel.
Alternately, the rod 35 is composed of a plastic. As will be apparent,
the rod 35 may comprise any suitable material that is substantially inert
to the environmental conditions of the installation.
[0035]Referring now to FIG. 1(b), a cross-sectional view of the finished
slab edge 10 in accordance with a second embodiment is illustrated. The
reinforcing element 31 may alternately comprise an extended rod 77, which
extends from the hole to the terminal anchor point. The extended rod 77
is a one-piece threaded rod, a portion of which extends beyond the casing
11. The rod 77 is preferably composed of a steel, such as stainless
steel. Alternately, the rod 77 is composed of a plastic. As will be
apparent, the rod may comprise any suitable material that is
substantially inert to the environmental conditions of the installation.
The extended rod 77 is preferably held in place within the hole with the
use of a suitable adhesive, such as an epoxy glue or cement.
[0036]Referring to FIGS. 1(a) and 1(b), the extending portions of the
respective rods 35, 77 are configured to receive the lock 47. Preferably,
the lock 47 is a lock nut or knob.
[0037]In a preferred embodiment, the lock 47 is also composed of a polymer
that is resistant to the deteriorating effects of the environmental
conditions of the slab installation. For example, the lock 47 may be
composed to a suitable plastic.
[0038]Referring again to FIG. 1(a), the casing 11 is preferably composed
of a polymer, such as a glass-fibre reinforced polymer (GFRP) or a
polyvinyl chloride (PVC), as is known in the art.
[0039]The face 13 of the casing 11 preferably has a length (l)
corresponding to the height of the slab edge 10. In order to accommodate
varying slab heights, the face 13 may be cut to the required height at
any point during the installation process. Alternately, and preferably,
the casing face 13 comprises a first face portion 41 and a second face
portion 43. The first and second portions (41, 43) are positionable with
respect to each other and securable to each other at a position having a
face length (l) corresponding to the slab height. Preferably, the first
and second portions (41, 43) are slidably moveable with respect to each
other. For example, referring to FIG. 3, a front view of the first and
second portions (41, 43) is illustrated. The first portion 41 comprises
at least one, and preferably a plurality, of guide channels 45, the
positioning of which corresponds to the point at which the portion of the
rod 35 (or rod 77 as is illustrated in FIG. 1(b)) of the reinforcing
element 31 extends beyond the casing face 13. The extending portion of
the rod 35 is then engaged by a lock 47, thereby securing the first and
second casing portions (41, 43) to each other. The lock 47 preferably
works in combination with a pair of washers 83 and nut 81. The guide
channels 45 may be formed at any point during the manufacture and
installation process. For example, channel 45 may be pre-positioned
during the manufacturing process. Alternately and preferably, the channel
45 is positioned and formed on-site during the installation process.
[0040]The face 13 also preferably comprises a reinforcing element mount
25. Alternately, the base 19 comprises the reinforcing element mount 25,
not shown.
[0041]The reinforcing element mount 25 may comprise a passage extending
through the face 13, the rod 35 (or rod 77 as is illustrated in FIG.
1(b)) passing through the passage. The reinforcing element mount 25 may
further comprise related mounting accessories, such as the nut 81,
washers 83 and lock 47. The reinforcing element mount 25 may be formed at
any point during the manufacture and installation process. For example,
the mount 25 may be pre-positioned during the manufacturing process.
Alternately and preferably, the mount is positioned and applied on-site
during the installation process.
[0042]The slab edge casing 11 further comprises a base mount 27, which is
configured to receive securing means for securing the base 19 to the
adjacent slab face 21. In a preferred embodiment, the base mount 27 is a
passage extending through the base 19 and the securing means is a screw
29 (preferably a self tapping screw), which passes through the base mount
27 and into the slab face 21, thereby securing the base 19 to the slab
face 21. In installation, the adjacent slab face 21 is pre-treated prior
to the base 19 being secured. For example, the slab face 21 may be
sandblasted or otherwise abraded. The base 19 is then secured with screws
29. Preferably, the base 19 is also glued to the adjacent slab face 21.
[0043]Still referring to FIG. 1(a), the slab edge casing 11 further
comprises a brace mount 49, which is positioned on one of the inside
surfaces 23 of the casing 11. The reinforcing element 31 also further
comprises an anchor brace mount 51, such as a suspender. With the casing
11 and reinforcing element 31 being configured with respective brace
mounts (49, 51), the finished slab edge 10 additionally comprises a brace
53. The brace 53 extends between the reinforcing element brace mount 51
and the casing brace mount 49, and is connectable to the respective
mounts 49, 51.
[0044]Preferably, the slab edge casing 11 comprises a second brace mount
55, also positioned on one of the inside surfaces 23, but, separate and
apart from the first brace mount 49. The second brace mount 55 is
connectable to a second brace 57, which extends from the reinforcing
element 31. As will be apparent, the casing brace mounts 49, 55 may
alternately be configured to function as additional casing ribs 39.
[0045]Still referring to FIG. 1(a), the braces 53, 57 may be wire
elements, as is illustrated. As such, the respective brace mounts 49, 51
and 55 are configured to receive the wire elements, which are then
secured to the mounts 49, 51 and 55. The wire elements may be secured to
the mounts 49, 51 and 55 by any known means.
[0046]Referring to FIG. 4, an alternate embodiment of the brace 53 is
illustrated. In this alternate embodiment, the brace 53 is a bar element,
which may be composed of light gauge steel or a glass fibre reinforced
polymer. As will be apparent, the brace 53 may be comprised of any
material that suits the slab edge's particular installation environment.
[0047]In this alternate embodiment, the mounts 49, 51 are configured to
receive the bar element. For example, as is illustrated in FIG. 4, the
brace 53 may be shaped to engage the inside surface 23, thereby
permitting the brace 53 to be secured directly to the inside surface 23.
In this particular embodiment, the casing brace mount 49 is may be a
rivet (or similar securing means) which secures the brace 53 to the
casing 11. The opposite end of the brace 53 may be secured directly to
the reinforcing element 31. In the embodiment illustrated, the brace 53
is secured in place between the anchor bolt 33 and the coupler 37. The
brace 53 may be secured to the reinforcing element 31 and the casing 11
by any suitable means known to those skilled in the art.
[0048]The casing 11, as has been described above, is preferably composed
of a GFRP. In an alternate embodiment, the casing 11 may be composed of a
PVC (polyvinyl chloride). The thickness of the PVC composed casing 11
compared to that of the GFRP composed casing 11 will preferably be
adjusted (increased) to compensate to PVC's relatively lower modulus of
elasticity. In either case, respective thicknesses of the GFRP and PVC
casings 11 will be selected, taking in to account the materials'
respective modulus of elasticity, to minimise any deflection of the
casing 11 caused by the concrete. Deflection is kept at a minimum in
order to maintain the visual presentation of the finished slab edge 15.
[0049]PVC, as a material for casing 11 construction, offers a number of
advantages over GFRP. One advantage is that PVC can be welded on site (in
addition to being glued or cemented, as may also be required). Welding
permits on site customization of the casing 11. It also reduces the
number of welding plates that are required to connect casing pieces
together, as in the corner portion of the finished slab edge, for
example. An additional advantage of using PVC is that the face 13 and
base 19 may be formed separately and welded on site to form the casing
11.
[0050]An embodiment of the present invention may alternately be
characterized as a kit for finishing as unfinished slab edge. The kit
comprises the casing 11, the reinforcing element 31 and a brace 53, as
defined above, including the alternate embodiments. Preferably, the kit
comprises a plurality of reinforcing elements 31 and a plurality of
braces 53. For example, the kit may comprise an equal number of
reinforcing elements 31 and braces 53.
[0051]Referring to FIG. 5(a), a corner portion of a finished slab edge 10
is illustrated in plan view. A slab edge corner casing 71 for the corner
portion is illustrated. In the illustrated embodiment, the corner portion
comprises two adjacent unfinished slab edges 17, which are positioned
orthogonally to each other. Any suitable non-orthogonal positioning may
be employed, as may be dictated by the slab structure.
[0052]The corner casing 71 comprises adjacent faces 13, which define the
finished slab edge 10. From each face 13, a respective base 19 extends.
The bases 19 are either connectable to a slab face 21 adjacent the
unfinished slab edge 17; or, registerable with the unfinished slab edge
17. The faces 13 and bases 19 have respective inside surfaces which
define a form unto which concrete is poured and allowed to cure. Each
face 13, base 19 pairing also comprises a reinforcing element mount 25
for receiving a respective reinforcing element 31 that extends from the
unfinished slab edge 17. As stated previously, the casing 13 may further
comprise base mounts 27 (not shown) for receiving securing means, such as
self-tapping screws 29.
[0053]Also, as stated previously, the corner casing 71 may further
comprise a brace mount 49 positioned on one of the inside surfaces 23
(not shown). The brace mount 49 is connectable to a brace 53 extending
from the reinforcing element 31 (not shown). The corner casing 71 may
additionally comprise a second brace mount 55 (not shown). As will be
apparent, the corner casing 71 is comprised similarly to the casing 11.
As such, it may comprise:
[0054]a plurality of ribs 39 extending from the inside surfaces 23 (not
shown); and,
[0055]a polymer composition, preferably a glass-fibre reinforced polymer.
[0056]As with the casing 11, the face 13 of the corner casing 71 has a
length corresponding to the slab height. Alternatively, the face 13 of
the corner casing 71 may comprise the first face portion 41 and second
face portion 43, as described above.
[0057]Referring to FIG. 5(b), the corner portion of FIG. 5(a) is
illustrated with the reinforcing element 31 comprising the rod 77. This
corner portion is identical to that of FIG. 5(a) in all other respects.
[0058]Referring to FIG. 6(a), a corner of a finished slab edge 10 is
illustrated according to an alternate embodiment. In this embodiment, the
casings 11 are cut at an angle A, which is determined by the particular
installation requirements.
[0059]Referring to FIG. 6(b), the corner portion of FIG. 6(a) is
illustrated with the reinforcing element 31 comprising the rod 77. This
corner portion is identical to that of FIG. 6(a) in all other respects.
[0060]Referring to FIGS. 5 and 6, means for connecting adjacent casings 11
(or 11 and 71) is illustrated. The adjacent casings 11 (or 11 and 71) are
placed side by side. A coupling plate 73 is the positioned at the common
border of the adjacent casings 11 (or 11 and 71). The plate 73 is then
secured to the casings 11 (or 11 and 71), as is illustrated. Preferably,
the connection comprises a base coupling plate and a face coupling plate.
The plates 73 preferably are composed of a glass-fibre reinforced
polymer.
[0061]Referring to FIG. 1(a), the finished slab edge 10 may further
comprise reinforcing bars 59, which are positionable between the finished
and unfinished slab edges 15, 17 in an orientation orthogonal to a
longitudinal axis 61 of the reinforcing element 31. The reinforcing bars
may be composed of any suitable corrosion resistant material, such as any
one of glass-fibre reinforced polymer, carbon-fibre reinforced polymer,
and steel (such as stainless steel).
[0062]Referring to FIG. 7, a flow chart illustrating the steps in a method
in accordance with a preferred embodiment is provided. The method
provided is for finishing an unfinished slab edge. The method comprises
the steps of: [0063](a) securing a reinforcing element 31 into the
unfinished slab edge 17. (Step 100) The reinforcing element 31 extends
from the unfinished slab edge 17 to a terminal end that extends to a
point corresponding to the installed position of the finished slab edge
10; [0064](b) connecting a casing 11 to the reinforcing element 31 at the
terminal end. (Step 200) The casing defines the finished slab edge 10 and
defines a form into which concrete is poured and allowed to cure; and,
[0065](c) pouring the concrete into the form and allowing the concrete to
cure. (Step 300) The casing 11 remains in position after the concrete has
cured.
[0066]Step (a) may further comprise any one or a combination of the steps
of: [0067](a) cutting the slab to remove an original deteriorated slab
edge and expose the unfinished slab edge 17. (Step 100(a)). [As will be
apparent, any suitable cutting tool, such as a circular or chain saw for
concrete, may be employed. The use of the cutting tool contrasts with
traditional methods, which involve the use of percussion or impact
tools
(commonly referred to as jack hammers) of varying sizes, which are used
to remove the concrete and preserve the underlying reinforcing bars.]
[0068](b) drilling a plurality of holes into an unfinished slab edge 17
(Step 100(b)); and, [0069](c) securing a reinforcing element 31 into each
of the holes. (Step 100(c)). [The number of holes drilled, and the
drilling depth of the holes are determined by the particular installation
requirements. The reinforcing element 31 may be secured into its hole by
any one or a combination of the action of an anchor bolt portion 33 of
the reinforcing element 31, and a cement (such as an epoxy cement or
glue).]
[0070]Step (b) may further comprise any one or a combination of the steps
of: [0071](a) securing a lock to a portion of the terminal end that
extends beyond the finished edge 15. (Step 200(a)); [0072](b) connecting
the casing 11 to a face 21 adjacent the unfinished slab edge. (Step 200
(b)); [0073](c) positioning reinforcing bars 59 between the finished and
unfinished slab edges 15, 17 in an orientation orthogonal to a
longitudinal axis 61 of the reinforcing element 31. (Step 200(c));
[0074](d) connecting a brace 53 to a casing brace mount 49 and a
reinforcing element brace mount 51. (Step 200(d)); and, [0075](e)
connecting a second brace 57 to the reinforcing element brace mount 51
and a second casing brace mount 55. (Step 200(e)).
[0076]The above description is intended in an illustrative rather than
restrictive sense. Variations may be apparent to those skilled in the art
without departing from the spirit and scope of the invention as defined
by the claims set out below.
* * * * *