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| United States Patent Application |
20080269661
|
| Kind Code
|
A1
|
|
Hurwitz; Marni Markell
;   et al.
|
October 30, 2008
|
Easy-to-peel securely attaching bandage
Abstract
A bandage remains securely attached to the skin of a wearer during
extended exposure to arid, humid or wet conditions. The bandage is
readily removed from the attached condition upon application of pressure
to its exterior surface. Adhesive portions of the contain pockets or
microcapsules filled with an adhesive-inactivating ingredient. The
pockets are formed in the backing layer. Microcapsules, if present, are
incorporated in the adhesive. The adhesive inactivating ingredient
comprises oil from vegetable source, mineral source or fatty acids. The
wearer ruptures the pockets or microcapsules by applying pressure to the
bandage above the adhesive portions. The adhesive-inactivating ingredient
is thereby released at the skin-adhesive interface, permitting an easy,
pain-free removal of the bandage.
| Inventors: |
Hurwitz; Marni Markell; (Far Hills, NJ)
; Narasimhan; Dave; (Flemington, NJ)
; Buff; Ernest D.; (Far Hills, NJ)
|
| Correspondence Address:
|
Ernest D. Buff;Ernest D. Buff & Associates, LLC
231 Somerville Road
Bedminster
NJ
07921
US
|
| Assignee: |
I DID IT, INC.
|
| Serial No.:
|
217173 |
| Series Code:
|
12
|
| Filed:
|
July 2, 2008 |
| Current U.S. Class: |
602/57; 156/196; 427/207.1 |
| Class at Publication: |
602/57; 427/207.1; 156/196 |
| International Class: |
A61L 15/50 20060101 A61L015/50; B29C 65/52 20060101 B29C065/52; B05D 5/10 20060101 B05D005/10 |
Claims
1. A bandage, comprising:a. a backing layer;b. a plurality of portions of
the backing layer containing an adhesive appointed for contact with skin
of a bandage wearer;c. a plurality of microcapsules containing an
adhesive-inactivating ingredient disposed in the adhesive-containing
portions of the backing layer;d. said microcapsules being operative to
rupture upon application of pressure or scratching by the bandage wearer,
thereby releasing said adhesive-inactivating ingredient;e. said
adhesive-inactivating ingredient, upon release, being delivered at the
skin contacting interface of said adhesive, reducing adhesive bond
strength and enabling pain-free removal of said bandage.f. a central
wound-contacting absorbent pad bonded by
hot melt glue or strong adhesive
to said backing layer;wherein said backing layer is embossed with
microcapsules, filled with said adhesive-activating ingredient and sealed
with a second polymeric layer prior to the application of said adhesive.
2. A bandage as recited by claim 1, wherein the adhesive is selected from
a group consisting of acrylic-based, dextrin-based, and urethane-based
adhesives, and adhesives based on natural and synthetic elastomers.
3. A bandage as recited by claim 1, wherein the adhesive releasing
ingredient is a member selected from the group consisting of vegetable
oil, olive oil, safflower oil, cotton seed oil, peanut oil, soybean oil,
caster oil, sesame oil, mineral oil, liquid paraffin or fatty acids, and
mixtures thereof.
4. (canceled)
5. (canceled)
6. A bandage as recited by claim 1, wherein said microcapsules are present
in the adhesive contained by the adhesive-containing portions of said
backing layer.
7. (canceled)
8. (canceled)
9. A bandage as recited by claim 1, wherein said microcapsules contain
about 5 to 20 volume percent of adhesive-inactivating ingredient as
compared to the volume of said adhesive.
10. A method for producing an easy-to-peel, securely attaching bandage,
comprising the steps of:a. selecting a first polymeric layer;b. embossing
said first polymeric layer to form a plurality of microcapsules
therein;c. filling said microcapsules with an adhesive-inactivating
ingredient;d. selecting a second polymeric layer;e. spreading said second
polymeric layer over said first polymeric layer to cover said filled
microcapsules;f. bonding said second polymeric layer to said first
polymeric layer to form filled microcapsules of adhesive-inactivating
ingredient having a backing layer; andg. applying skin-contacting
adhesive to portions of said backing layer, whereby release of the
adhesive-inactivating ingredient can be triggered, and said bandage can
be removed from the skin easily and without pain, when the wearer applies
pressure to or scratches the backing layer, causing rupture of said
microcapsules.
11. A method for producing an easy-to-peel, securely attaching bandage,
comprising the steps of:a. producing microcapsules that contain an
adhesive-inactivating ingredient;b. mixing said microcapsules with a
skin-contacting adhesive to produce a microcapsule-containing adhesive;c.
selecting a backing layer;d. coating said skin contacting portions of the
bandage with said microcapsule-containing adhesive;whereby release of the
adhesive-inactivating ingredient can be triggered on demand, enabling
said bandage to be removed from the skin easily and without pain, upon
application of pressure to the backing layer, and consequent rupture of
said microcapsules.
Description
BACKGROUND OF THE INVENTION
[0001]1. Field of the Invention
[0002]The present invention relates to bandages; and, more particularly to
releasable bandages, such as wound dressings, gauze retainers or splints
that remain securely attached during use, but can be painlessly released
upon demand.
[0003]2. Description of the Prior Art
[0004]Bandages are well known in the art and are used for various medical
applications and sports protection. Sterile bandages marketed under
well-recognized trade names, such as `Band-Aid`, `Cural` and the like,
that provide secure attachment of the bandage's adhesive portion to bare
skin adjacent to a wound. A sterile wound-covering pad contacts the
wound. More recently, adhesives have been developed for bandages that do
not peel off even when the bandage is wetted by sweat or swimming
activity. The corners of the bandages are oftentimes shaped to prevent
easy release of the bandage. All these developments prevent easy removal
of the bandage, especially when the area of the skin is covered with
hair. Bandage removal is typically so painful that most patients and
doctors remove the bandage by pulling sharply, as fast as possible, to
minimize the duration of pain. No solution is presently available that
allows easy, pain-free or reduced-pain removal of a bandage. The pain
problem becomes more severe as the size of the bandage increases, as is
the case for splint restrainers or gauzes.
[0005]Several patents detail construction of bandages and selection of
adhesives, which improve skin adhesion. Some patents address the shape of
the bandage so that the edges do not readily peel off. Some patents
provide a covering that prevents the wound-contacting portion of the
dressing from sticking to the wound, thereby reducing pain of bandage
removal. None of these patents addresses the problem of pain associated
with removal of the adhesive tape that retains the bandage against the
skin.
[0006]Several patents address use of release layers normally coated on the
side of a bandage opposed to the adhesive coated surface, enabling the
peeling of a wound adhesive tape. This release layer is applied to the
backside that is opposed to the adhesive side of the polymeric tape and
has nothing to do with the release of the tape from the skin. These tape
release compositions are not discussed. In fact, the presence of this
release layer on the skin is not useful since the tape will no longer
adhere to the skin.
[0007]U.S. Pat. No. 4,140,115 to Schonfeld discloses pressure sensitive
adhesive compositions for coating articles to be attached to skin. Skin
damage, i.e., the stripping of tissue cells from the stratum corneum,
caused by removal of a backing material which has been held in adherent
contact with a skin surface by means of a pressure sensitive adhesive
composition coated on the backing material, is markedly reduced by
incorporation of about 4 to 20% by weight of an unreacted polyol
uniformly dispersed in the water-insoluble pressure sensitive adhesive
mass. Suitable polyols include polyethylene glycol and polypropylene
sorbitol monolaurate. The unreacted polyol is always present in the
adhesive reducing the tackiness of the adhesive and easy release of the
adhesive tape is achieved at the expense of the adhesive properties.
[0008]U.S. Pat. Nos. 4,693,776 and 4,732,808 to Krampe et al. disclose
macromer reinforced pressure sensitive skin adhesive sheet material. A
skin adhesive coated sheet material is provided which is coated with a
polymer that exhibits an enhanced level of initial adhesion when applied
to skin but resists objectionable adhesion build up over time. The skin
adhesives are comprised of a macromer reinforced acrylate copolymer,
which has a creep compliance value at least about 1.2.times.10.sup.-5
cm.sup.2/dyne. A stable chemical complex of iodine, iodide and a
pressure-sensitive adhesive is also provided wherein the adhesive has a
creep compliance value of at least about 1.0.times.10.sup.-5
cm.sup.2/dyne measured when the adhesive composition is substantially
free of iodine. The adhesive contains a monomeric acrylate or
methacrylate ester of a non-tertiary alcohol, at least one ethylenically
unsaturated compound copolymerizable with monomeric acrylate or
methacrylate ester and a macromer. The addition of these macromer is
always present in the adhesive, which degrades as a function. Easy peel
of the adhesive layer does not occur until this degradation has occurred
and the bandage cannot be removed without pain at any time selected by
the user.
[0009]U.S. Pat. No. 5,412,035 to Schmitt et al. discloses
pressure-sensitive adhesives. Pressure-sensitive adhesive compositions
containing a crystalline polymeric additive having a molecular weight of
less than 25,000 and a melting point greater than 23 degree C.,
preferably 30 to 60 degree C., coated on a flexible backing. The presence
of the additive causes the pressure sensitive adhesive to lose adhesive
strength when heated to the melting point of the additive. The base resin
of the pressure sensitive adhesive is a polyacrylate or a
styrene/butadiene copolymer. The additive, which is a side chain
crystallizable polymer, is present in an amount ranging from 1 to 35%.
Heat has to be applied to release this bandage. Application of heat to a
wound is extremely painful and may, in the worst case, retard the healing
process of the wound.
[0010]U.S. Pat. No. 5,947,917 to Carte et al. discloses an adhesive
bandage or tape. A water resistant, flexible, dermal adhesive product for
conformable topical application to human skin, the dermal adhesive
product comprising a backing sheet having an adhesive for removably
adhering the sheet to the skin, wherein the adhesive is a highly
crosslinked pressure sensitive adhesive composition comprising the
polymerization reaction product of about 75% to about 95% of a mixture of
at least two alkyl acrylate or methacrylate esters, about 1% to about 10%
ethylenically unsaturated carboxylic acid, and about 10% to about 20%
vinyl lactam, by dry weight of solids, preferably about 80% to about 90%
of a mixture of at least two alkyl acrylate or methacrylate esters, about
2% to about 5% ethylenically unsaturated carboxylic acid, and about 10%
to about 20% vinyl lactam, by dry weight of solids. This water resistant
adhesive for bandage is very effective in attaching to the skin of the
user; but is difficult to peel without undue pain.
[0011]U.S. Pat. No. 6,077,589 to De Carvalho discloses adhesive tape. The
adhesive tape substratum is embossed to provide an increased apparent
thickness with protuberances and projections. The adhesive contacts the
skin only at the apexes or extreme points of projections, leaving the
remainder of the skin substratum distant. This arrangement allows free
circulation of air and water vapor near to or around the non-adhered
regions. The adhesive is said to be easier to peel, due to its limited
contact area with the skin; but does not allow secure retention of the
bandage.
[0012]U.S. Pat. No. 6,368,687 to Joseph et al. discloses a low trauma
adhesive article. A low trauma pressure-sensitive adhesive coated
substrate comprising a sheet material, tape or laminate structure
designed to adhere to skin or like surfaces. The pressure-sensitive
adhesive layer of this adhesive coated substrate is a fibrous adhesive
layer generally having a basis weight of from 5 to 200 g/m.sup.2 applied
to a conformable backing or substrate. The fibrous adhesive layer has a
textured outer face and persistent porosity between discrete adhesive
fibers. Generally, the fibrous adhesive layer has a MVTR (measured by
ASTM E 96-80 at 40.degree. C.) of at least 1000 g/m.sup.2/day, preferably
at least 6000 g/m.sup.2/day. The adhesive fibers comprise polyalphaolefin
adhesive or acrylate pressure-sensitive adhesive. These fibers have to be
bonded to the backing by means other than relying on the pressure
sensitive adhesive coating applied to the fibers. The easy peel of these
fibers is only due to the limited contact between the fibers and the skin
surface. This limited skin contact feature also limits the adhesive
property of the backing strip to the skin, preventing secure attachment
of the bandage.
[0013]U.S. Pat. No. 6,566,577 to Addison et al. discloses wound dressings
having low adherency. The wound dressings are of the island type, having
as adhesive-coated backing sheet and an absorbent island supported on the
backing sheet. The island comprises a layer of liquid absorbent material
enclosed in an envelope of textured perforated ethyl methyl acrylate
thermoplastic film. The film presents a ribbed or embossed perforated
surface having low adherency to the wound. The film island at the rear
surface of the envelope is perforated and smoothed to provide good
attachment to the backing sheet with controlled water vapor transmission
rate. The liquid absorbing island of the wound dressing has low adherency
to the wound due to the presence of rib textured perforated thermoplastic
film. The backing sheet that carries the absorbing island is adhered to
skin to retain the wound dressing and no disclosure is provided for
easily peeling this backing sheet from the skin with undue pain.
[0014]U.S. Pat. No. 6,743,964 to Yoshida et al. discloses a pad and
adhesive bandage. A pad has an approximate-quadrangular portion and
approximate-arched portions attached to both lateral sides of the
approximate-quadrangular portion. All the periphery of the pad is sealed
with ultrasonic treatment. L represents the length of the
approximate-quadrangular portion in the direction parallel to the lateral
axis, S represents the length of the approximate-quadrangular portion in
the direction parallel to the vertical axis and R represents a radius of
said approximate-arched portion. The geometrical relation between L, S
and R satisfies following relations.
0.5S< or =L< or =4S between L and S;
0.5S< or =R<S between S and R.
[0015]The pad prevents peeling-off from four corners thereof and intrusion
of water. This is a geometrical relationship between the dimensions of
the elements of the adhesive pad when exposed to moisture. This
disclosure does not suggest a method or means for enabling a bandage to
be peeled easily without pain.
[0016]U.S. Pat. No. 6,747,183 to Siegwart et al. discloses an adhesive
bandage with improved comfort and fit. An adhesive bandage having a
backing material; an adhesive applied to at least one second major
surface of the backing material; and a wound contacting a pad secured to
the backing by a portion of the adhesive. The bandage has a tapered
portion and a non-tapered portion with rounded edges. The length of the
tapered portion of the bandage ranges from about 30% to about 70% of the
total length of the bandage. The adhesive to bond the wound-contacting
pad includes a
hot melt adhesive or styrenic block copolymers and
tackifying resins, or ethylene copolymers, including ethylene vinyl
acetate copolymers. The adhesive for the bandage portion includes acrylic
based, dextrin based, and urethane based adhesives as well as those based
on natural rubber or synthetic elastomers including amorphous
polyolefins, for example, amorphous polypropylene. The comfort of the
adhesive bandage is due to the geometrical shape of the adhesive ends and
does not allow easy painless removal of the bandage.
[0017]U.S. Pat. No. 6,942,683 to Dunshee discloses a wound closure system
and method. The system uses a flowable adhesive together with wound
closure such as wound bridge. The skin paint includes 1-40% of a
siloxane-containing polymer; 60-99% of an Alkane-Based Siloxane Polymer
Reaction Solvent; and 0-15% of adjuvants.
[0018]U.S. Pat. No. 6,946,177 to Abe et al. discloses an adhesive
composition and adhered structure, which can be thermally peeled with
ease. The adhesive composition contains (i) from 55 to 95 wt. % of a
tackifying polymer and (ii) from 4 to 40 wt. % of a crystalline
polycaprolactone polymer based on a total weight of the composition. The
tackifying polymer is cross-linked polymer that is compatible with the
polycaprolactone which melts upon application of heat allowing easy peel
of the adhesive. Application of heat also heats the wound in addition to
heating the adhesive ends of a bandage, which is extremely painful and
damaging to the wound. After peeling, the melted polycaprolactone is
retained on the skin, which may cause irritation of skin.
[0019]Notwithstanding the efforts of prior art workers to construct a
bandage that adheres to the skin securely in wet and dry conditions,
these progressive developments have inherently resulted in bandages that
are more difficult to peel of the skin especially when the user of the
bandage has hair on the skin, resulting in extreme pain. Compositions and
structures that decrease adhesion due to the incorporation of monomeric
precursors of polymers or the geometrical approaches that limit the area
of contact of the adhesive with the skin also compromise the overall
adhesion of the bandage, resulting in inferior products. There remains a
need in the art for a flexible bandage that adheres well to the skin and
is easily removable from the skin at will without causing excessive pain
to the user. This need has been exacerbated by the inherent difficulty in
creating an bandage adhesive that bonds well and, at the same time, can
be readily removed with minimal pain during peeling of the bandage away
from the skin.
SUMMARY OF THE INVENTION
[0020]The present invention provides a flexible bandage that adheres well
to the skin and is readily removed upon demand. Bonding of the bandage to
the skin is so strong that the bandage can remain securely in place--even
under water--for an extended period of time. Removal of the bandage is
painless. The user experiences substantially no pain during peeling of
the bandage away from the skin.
[0021]Generally stated, the bandage has an adhesive layer comprising at
least one pocket (and preferably a plurality of pockets) or a plurality
of microcapsules of an adhesive inactivating ingredient that is readily
released when the user desires to remove the bandage. The bandage for
example, may be removed by the application of pressure to the external
surface of the adhesive portion or by scratching the external surface of
the bandage. This application of pressure causes the pockets or
microcapsules to break, releasing the adhesive inactivating ingredient.
Due to the arrangement of the microcapsules within the adhesive layer,
the adhesive inactivating ingredient is released at the interface between
the skin and the adhesive-coated backing layer, enabling the bandage to
be peeled away from the skin easily and without pain.
[0022]The backing layer of the bandage may be provided with pockets that
contain the adhesive inactivating ingredient. Alternatively, the adhesive
inactivating ingredient may be contained in capsules or microcapsules
that are applied concurrently with the adhesive layer of the bandage. The
overall volume of the pockets or microcapsules determines the amount of
the adhesive inactivating ingredient available. Once released, the
adhesive inactivating agents spread to an area at the skin-adhesive
interface that defines the region of adhesive inactivation. The pockets
included in the backing layer may be spaced apart, and the size of the
pockets may be large enough to inactivate the adhesive in the region
therebetween. However, when microcapsules are used, they may be
distributed more uniformly and closely spaced, since each of the
microcapsules contains only a small amount of the adhesive inactivating
ingredient.
[0023]The adhesive inactivating ingredient is contained in pockets within
the backing sheet in the first embodiment of the invention. In the second
embodiment of the invention, the adhesive inactivating ingredient is
contained in microcapsules that are incorporated in the adhesive layer.
In the first embodiment, the backing sheet is fabricated from two
polymeric sheets. The first polymeric sheet is embossed to create the
packets and filled with the adhesive inactivating ingredient. The shape
of the pockets may be spherical, cylindrical or elongated or any suitable
shape. The pockets may be interconnected to form a continuous single
pocket such as an interconnected channel. The pockets may be arranged to
have a decorative shape such as a picture frame that is within a short,
approximately 1/8 inch to 5/16 of an inch, distance from the edges of the
bandage skin contacting portion. The central portion of the picture frame
may have one or more x-shaped interconnected pockets providing a
decorative appearance. The second polymeric sheet, which is substantially
thinner, is bonded to the first sheet with embossed and ingredient filled
pockets thereby encapsulating the adhesive inactivating ingredient in the
backing sheet. The application of pressure or scratching the outer
surface of the backing sheet breaks the pockets on the thinner second
polymeric sheet thereby releasing the adhesive inactivating ingredient at
the skin-adhesive interface.
[0024]The glue used for attachment to skin comprises acrylic based,
dextrin based, and urethane based adhesives as well as those based on
natural and synthetic elastomers. The adhesives may also include
amorphous polyolefins including amorphous polypropylene, such as HL-1308
from HB Fuller or Rextac RT 2373 from Huntsman (Odesssa, Tex.). Water
resistant adhesives include polymerization reaction product two alkyl
acrylate or methacrylate ester monomers such as butyl acrylate, ethyl
acrylate, 2-ethylhexyl acrylate, isooctyl acrylate, isononyl acrylate,
isodecyl acrylate, methyl acrylate, methylbutyl acrylate,
4-methyl-2-pentyl acrylate, sec-butyl acrylate, ethyl methacrylate,
isodecyl methacrylate, methyl methacrylate with ethylenically unsaturated
carboxylic acid, a vinyl lactam, and including a crosslinking agent.
[0025]It has been surprisingly found that an oily composition inactivates
the adhesive. The oily composition comprises oils selected from vegetable
oils such as olive oil, safflower oil, cotton seed oil, peanut oil,
soybean oil, caster oil, sesame oil and the like and mineral based oils
such as mineral oil or liquid paraffin. Other oily compositions include
fatty acids that have a melting point lower than 20.degree. C.
[0026]The oily adhesive inactivating ingredient may be contained in
pockets of the embossed backing layer. The spreadability of the oily
adhesive inactivating ingredient is determined by its volume, viscosity
and its surface tension. Since pockets contain larger volume of the
adhesive inactivating ingredient, they can be spaced apart further based
on the volume. The volume is generally in the range of 0.01 cc to 0.5 cc
and the spacing between the pockets is in the range of 0.01 cm to 0.2 cm.
Microcapsules are generally small and contain only a small quantity of
adhesive inactivating ingredient and can only spread over a small
distance approximating a few times the diameter of the microcapsule.
However, these microcapsules are added to the adhesive and are nearly
uniformly dispersed in the adhesive layer. Therefore, the appropriate
measure is the relative volume of the adhesive inactivating ingredient as
compared to the volume of the adhesive. This ratio is typically in the
ratio of 5 to 20%.
BRIEF DESCRIPTION OF THE DRAWING
[0027]The invention will be more fully understood and further advantages
will become apparent when reference is had to the following detailed
description of the preferred embodiments of the invention and the
accompanying drawings, in which:
[0028]FIG. 1a is a schematic diagram of a front view of a conventional
bandage with a wound contacting central pad and adhesive coated end tabs
that attach to the skin;
[0029]FIG. 1b is a schematic diagram of a cross sectional view of a
conventional bandage showing a wound contacting central pad, its
attachment to a backing layer and an adhesive coating provided on the
backing layer in the end tabs for attachment to the skin;
[0030]FIG. 2a is a schematic diagram of the first embodiment of the
invention depicting the front view of the bandage with pockets of
adhesive inactivating ingredient contained within the backing layer of
the adhesive coated end tabs of the bandage;
[0031]FIG. 2b is a schematic diagram of a cross sectional view of a
bandage according to the first embodiment of the invention showing wound
contacting central pad, its attachment to a backing layer, a backing
layer with pockets that contain an adhesive inactivating ingredient and
the adhesive coating provided on the backing layer in the end tabs for
attachment to the skin;
[0032]FIG. 3a is a schematic diagram of the second embodiment of the
invention depicting the front view of the bandage with an adhesive
inactivating ingredient contained in the form of microcapsules that are
present within the adhesive layer of the end tabs of the bandage;
[0033]FIG. 3b is a schematic diagram of a cross sectional view of a
bandage according to the second embodiment of the invention showing a
wound contacting central pad, its attachment to a backing layer, and end
tabs with an adhesive coating on the backing layer which contains a
plurality of microcapsules that encapsulate adhesive inactivating.
DETAILED DESCRIPTION OF THE INVENTION
[0034]The present invention provides bandage that is well bonded to the
skin, and retains an absorbent pad, splint or the like, providing a
secure medical retaining device. Notwithstanding its strong bond with the
skin, the bandage can be readily peeled therefrom with virtually no pain
at any time at the convenience of the wearer by either scratching or
applying pressure to the outer surface of the backing layer of the
bandage at the adhesive portion. This scratching action or application of
pressure breaks pockets or microcapsules that release an adhesive
inactivating ingredient at the skin-adhesive interface.
[0035]The bandage typically comprises a backing layer with a central
region for attachment to an absorbent pad and two end portions which
carry an adhesive coating that contacts the skin of the user and attaches
the bandage. The absorbent pad that contacts the wound surface is
attached to the central portion of the backing layer by
hot melt glue or
conventional strong glue. Examples of suitable adhesives include those
based on styrenic block copolymers and tackifying resins such as HL-1491
from HB-Fuller Co. (St. Paul Minn.), H-2543 from ATO-Findley (Wawatausa,
Wis.), and 34-5534 from National Starch & Chemical (Bridgewater, N.J.).
Ethylene copolymers, including ethylene vinyl acetate copolymers, may
also be used as adhesives to bond the absorbent pad to the backing sheet.
This adhesive retains the absorbent pad on the backing strip and has
nothing to do with peeling of the bandage from the skin. Bandages, which
retain a splint or are used for sports purposes do not generally, contain
this absorbent pad attached to the central portion of the backing layer.
[0036]The end portions of the backing layer are coated with an adhesive
coating that permits the attachment of the bandage to the skin. There are
specific requirements for the adhesive coating composition. First, it
must be able to contact the skin for a prolonged period of time without
irritating the skin. The adhesive must have sufficient strength to retain
the bandage against the skin securely, thereby holding the absorbent pad
in contact with the wound, or retaining a splint. The adhesive cannot be
rigid and must be flexible enough to allow movement of the skin. Brittle
adhesives crack and fail easily. Technical improvements in this area have
focused on improving the quality of the adhesive and strengthening its
bond to the skin. The adhesive must also exhibit a balance between its
shear properties and adhesion properties, which are inversely related. In
a "wet flex" performance test for adhesive bandages, when applied to
fingers, the failure modes are: (i) "flagging", that is, when the
overlapped bandage pops open due to a failure to adhere to itself; and
(ii) "ring off", which occurs when the overlapped bandage loses adhesion
to the skin and slips off. Typically, very soft, highly tacky adhesives
exhibit low shear strength, while hard adhesives are only slightly tacky
and exhibit high shear strength. An adequate degree of adhesive and shear
properties are required so that no adhesive residue remains when the
bandage is removed from the skin of the wearer.
[0037]The glue used for attachment of the bandage to the skin comprises
acrylic based, dextrin based, and urethane based adhesives as well as
those based on natural and synthetic elastomers. The adhesives may also
include amorphous polyolefins including amorphous polypropylene, such as
HL-1308 from HB Fuller or Rextac RT 2373 from Huntsman (Odesssa, Tex.).
Water resistant adhesives include the polymerization reaction product of
(i) two alkyl acrylate or methacrylate ester monomers such as butyl
acrylate, ethyl acrylate, 2-ethylhexyl acrylate, isooctyl acrylate,
isononyl acrylate, isodecyl acrylate, methyl acrylate, methylbutyl
acrylate, 4-methyl-2-pentyl acrylate, sec-butyl acrylate, ethyl
methacrylate, isodecyl methacrylate, and methyl methacrylate with (ii)
ethylenically unsaturated carboxylic acid, (iii) a vinyl lactam, and (iv)
a crosslinking agent. Improvement in adhesive strength properties have
resulted in adhesives that bond well to the skin and do not peel off or
fall off even when the bandage becomes wet. Unfortunately, the same
factors that improve the adhesive properties of a bandage, also make it
very difficult to remove the bandage from the skin. This is especially
the case when hair is present on the skin. Removal of a bandage that is
highly adhesive tends to pull or dislodge the hair follicles from the
skin, creating a very painful experience.
[0038]Prior art workers have contoured the shape of the adhesive portion
of the bandage to prevent edge peel. Efforts have been made to
incorporate monomeric acrylates or polyols to weaken the adhesive, or to
utilize additives that degrade the adhesive as a function of time. These
approaches deteriorate the adhesive, reducing its performance. Prior art
workers have also attempted to emboss the backing layer, thereby limiting
the contact regions of the adhesive with the skin. This approach limits
the adhesive contact, thereby reducing the bonding strength of the
bandage.
[0039]It has been surprisingly found that an oily composition inactivates
the adhesive. The oily composition comprises one or more oils selected
from a vegetable source such as olive oil, safflower oil, cotton seed
oil, peanut oil, soybean oil, caster oil, sesame oil and the like and
mineral based oils such as mineral oil or liquid paraffin. Other oily
compositions include fatty acids that have a melting point lower than
20.degree. C.
[0040]The first embodiment of the invention uses pockets that encapsulate
the adhesive inactivating ingredient in the backing layer of the bandage.
This is conveniently accomplished by preparing the backing layer as a two
polymeric sheet construction, wherein the first polymeric sheet is
embossed to create pockets. These embossing shapes may be spherical,
cylindrical or elongated and may be individually separated or
interconnected. The pockets are filled with an adhesive inactivating
ingredient. A second polymeric sheet, which is generally thinner and has
low strength properties, is spread over the first polymeric sheet,
covering the pockets. It is then heat sealed or sealed by other methods
to encapsulate the adhesive inactivating ingredient. This backing layer
is processed in the usual way by attaching the absorbent pad using hot
melt glue and applying the skin contacting adhesive to the end portions
of the bandage. When pressure is applied to the outer surface of the
backing layer, or the backing layer is scratched, the pockets at the
second polymeric sheet rupture, releasing the adhesive inactivating
ingredient at the skin-adhesive interface. This release provides for
easy, pain free removal of the bandage, and can be triggered at any time
that suits the convenience of the wearer.
[0041]The second embodiment uses a standard backing layer commonly used to
fabricate bandages. The absorbent pad is attached at a central location
by hot melt glue. The adhesive that is applied to the skin contacting end
portions of the backing layer includes microcapsules that contain the
adhesive inactivating ingredient. The adhesive bonds to the skin
effectively and the bandage is retained on the skin in the usual manner.
When release the bandage is desired, the wearer applies pressure to the
adhesive portion of the bandage, or scratches this region. The
microcapsules rupture, releasing the adhesive inactivating ingredient at
the skin-adhesive interface. With this release, there is effected a
pain-free, effortless removal of the bandage.
[0042]When a pocket or microcapsule breaks, it releases the adhesive
inactivating ingredient. How far the ingredient spreads is a function of
the volume of ingredient contained in the pocket or microcapsule, and its
viscosity and surface tension, or wetting characteristics. High viscosity
oils spread slowly. Reduced surface tension promotes spreadability.
Surfactants reduce the surface tension and improve spreading capability.
Viscosity may be increased by the addition of thickeners. The pockets are
generally larger and therefore contain a larger volume of the adhesive
inactivating ingredient, and can spread the ingredient over a larger
distance. Typically the pockets may have a volume of 0.01 cc to 0.5 cc
and the spacing between the embossed pockets in the backing layer may be
0.01 cm to 0.2 cm.
[0043]The microcapsules are generally small in diameter and contain only a
small volume of the adhesive inactivating ingredient. The adhesive
inactivating ingredient spreads approximately a few times the diameter of
the microcapsule. However, there are many microcapsules, nearly uniformly
distributed in the adhesive layer. The appropriate measure of adhesive
inactivating ingredient is its overall volume as compared to the volume
of the adhesive used. The adhesive inactivating ingredient volume is
typically present in the range of about 5 to 20% of the volume of the
adhesive used. In this manner, the adhesive contains the microcapsules,
with the adhesive inactivating ingredient nearly uniformly distributed,
and affords sufficient volumetric release of the adhesive inactivating
ingredient for effective bandage removal.
[0044]The oily composition should be contained in the pockets or
microcapsules indefinitely without chemical reaction or dissolution. The
second polymeric sheet encasing the pockets may include a layer of
polyethylene, which is immune to dissolution by oily compositions. The
adhesive inactivating ingredient may be contained in microcapsules of
polymeric or gelatin composition. Use of gelatin, which dissolves in
water, is not a problem when the adhesive used is water resistant.
[0045]The method of manufacture of the microcapsules is well known in the
art and includes formation of polymeric bubbles that contain the adhesive
inactivating ingredient. For example, soybean oil can be easily micro
encapsulated in the reaction product of ethylene diamine and toluene
diisocyanate. Techniques for producing microcapsules are detailed in
`Microcapsules and other capsules-Advances since 1975`, edited by M. H.
Gutcho, 1979 published by Noyes Data Corporation, the disclosure of which
is specifically incorporated herein by reference.
[0046]FIG. 1a shows generally at 10 a schematic diagram of a front view of
a conventional bandage with a wound-contacting central pad 12 and
adhesive coated end tabs 13 that attach the bandage to the skin.
[0047]FIG. 1b shows generally at 11 a schematic diagram of the cross
section of a conventional bandage, taken along the line XX of FIG. 1a.
The wound contacting central pad 12 is bonded to the backing layer 14
with
hot melt or other permanent adhesive 15. The backing layer is coated
with a skin contacting adhesive 16 on end tabs.
[0048]FIG. 2a shows generally at 20 a schematic diagram of the first
embodiment of the invention depicting the front view of a bandage with a
wound contacting central pad 12 and adhesive coated end tabs 13 that
attach the bandage to the skin. The end tabs 13 have a plurality of
pockets 22 which contain an adhesive inactivating ingredient 23. The
pockets will be covered by the adhesive on the skin contacting side. They
will be buried within the backing layer and will not be visible. Pockets
22 are shown in the drawing for clarity.
[0049]FIG. 2b shows generally at 21 a schematic diagram of the cross
section of a bandage of the first embodiment of the present invention,
taken along the line YY of FIG. 2a. The wound contacting central pad 12
is bonded to the backing layer 14 with hot melt or other permanent
adhesive 15. The backing layer 14 contains pockets 22, which contain
adhesive inactivating ingredient 23. The backing layer 14 is sealed with
a second polymeric sheet 24. The adhesive layer 16 coats the second
polymeric sheet 24.
[0050]FIG. 3a shows at 30 a schematic diagram of the second embodiment of
the invention illustrating the front view of a bandage with wound
contacting central pad 12 and adhesive coated end tabs 13 that attach the
bandage to the skin. The adhesive contains a plurality of microcapsules
32 that contain the adhesive inactivating ingredient 33 within the
adhesive layer 16 of the bandage's adhesive coated end tabs 34. The
microcapsules will be generally invisible, since they are contained
within the adhesive coating of the end tabs. They are shown for clarity.
[0051]FIG. 3b shows at 31 a schematic diagram of the cross section of a
bandage according to the second embodiment of the invention, taken along
line ZZ of FIG. 3a. The wound-contacting central pad 12 is bonded to the
backing layer 14 with hot melt or other permanent adhesive 15. The
backing layer 14 has a coating of adhesive 16 in the skin contacting
areas of the bandage, which contains microcapsules 32 with adhesive
inactivating ingredient 33.
[0052]The key features of the easy to peel securely attaching bandage
includes, in combination, the features set forth below: [0053]1. a
bandage having a backing layer; [0054]2. the backing layer having a
plurality of portions coated with adhesive for attachment to skin;
[0055]3. optionally the backing layer having a central portion
permanently attached to an absorbent pad; [0056]4. the backing layer
comprising individually separated or interconnected pockets of an
adhesive inactivating ingredient or the adhesive-containing microcapsules
of an adhesive inactivating ingredient; [0057]5. application of pressure
to or scratching the outer surface of the backing layer being operative
to break the pockets or microcapsules, thereby releasing the adhesive
inactivated ingredient at the skin-adhesive interface; and [0058]6. the
adhesive inactivating ingredient being an oil selected from the group
consisting of vegetable oils such as olive oil, safflower oil, cotton
seed oil, peanut oil, soybean oil, caster oil, sesame oil, mineral based
oils such as mineral oil or liquid paraffin or fatty acids, and mixtures
thereof.
[0059]The easy to peel securely attaching bandage disclosed herein can be
modified in numerous ways without departing from the scope of the
invention. For example, different bandages geometries, diverse
dispersions of adhesive inactivating ingredient compartments, and a
variety of release methods may be used. These and other modifications are
intended to fall within the scope of the invention, as defined by the
subjoined claims.
[0060]Having thus described the invention in rather full detail, it will
be understood that such detail need not be strictly adhered to, but that
additional changes and modifications may suggest themselves to one
skilled in the art, all falling within the scope of the invention as
defined by the subjoined claims.
* * * * *