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| United States Patent Application |
20090105833
|
| Kind Code
|
A1
|
|
Hovda; David
;   et al.
|
April 23, 2009
|
Method and Spacer Device for Spanning a Space Formed upon Removal of an
Intervertebral Disc
Abstract
An intervertebral spacer is designed particularly for patients who are not
candidates for total disc replacement. The spacer maintains disc height
and prevents subsidence with a large vertebral body contacting surface
area while substantially reducing recovery time by eliminating the need
for bridging bone. The intervertebral spacer or fusion spacer includes a
rigid spacer body sized and shaped to fit within an intervertebral space
between two vertebral bodies. In one embodiment, the spacer body has two
opposed metallic vertebral contacting surfaces, at least one fin
extending from each of the vertebral contacting surfaces and configured
to be positioned within slots cut into the two vertebral bodies. Holes,
if present, cover less than 40 percent of the entire vertebral body
contacting surfaces to provide increased bone ongrowth surfaces and to
prevent subsidence.
| Inventors: |
Hovda; David; (Mountain View, CA)
; Arramon; Yves; (Sunnyvale, CA)
|
| Correspondence Address:
|
TOWNSEND AND TOWNSEND AND CREW, LLP
TWO EMBARCADERO CENTER, EIGHTH FLOOR
SAN FRANCISCO
CA
94111-3834
US
|
| Assignee: |
SpinalMotion, Inc.
Mountain View
CA
|
| Serial No.:
|
255731 |
| Series Code:
|
12
|
| Filed:
|
October 22, 2008 |
| Current U.S. Class: |
623/17.16; 128/898; 623/17.11 |
| Class at Publication: |
623/17.16; 128/898; 623/17.11 |
| International Class: |
A61F 2/44 20060101 A61F002/44; A61B 19/00 20060101 A61B019/00 |
Claims
1. A method of spanning a space formed by upon removal of an
intervertebral disc, the method comprising:performing a discectomy to
remove disc material between two adjacent vertebral bodies;placing an
intervertebral spacer between the two adjacent vertebral bodies, the
spacer comprising two end plates, each end plate having a metallic
vertebral body contacting surface and an inner surface, and a connector
interconnecting the inner surfaces of the two end plates in a rigid
manner which limits motion between the plates to less than a total of 5
degrees, wherein the vertebral body contacting surfaces of the end plates
have no holes therein or have holes which cover less than 40 percent of
the vertebral body contacting surfaces; andmaintaining the disc space
between the two adjacent vertebral bodies with the intervertebral spacer
without the use of bone graft or bridging bone.
2. The method of claim 1, wherein the connector is a rigid connector.
3. The method of claim 1, wherein the two end plates and connector are
formed of a single piece of metal.
4. The method of claim 1, wherein the intervertebral spacer is selected,
such that when the spacer is positioned between the two vertebral bodies
the spacer fills at least 50 percent of a vertebral space formed between
the vertebral bodies.
5. The method of claim 1, wherein the vertebral body contacting surface of
the end plates has holes which cover less than 25 percent of the
vertebral body contacting surfaces.
6. The method of claim 1, further comprising cutting at least one slot in
each of the adjacent vertebrae and placing a fin into the at least one
slot.
7. The method of claim 6, further comprising at least one additional
fixation means provided on the vertebral body contacting surfaces the
intervertebral spacer.
8. The method of claim 7, wherein the additional fixation means is at
least one of a screw, teeth, serrations or grooves.
9. The method of claim 1, wherein the metallic vertebral contacting
surface is formed of titanium or a titanium alloy.
10. An intervertebral spacer for spanning a space formed by upon removal
of an intervertebral disc, the spacer comprising:two end plates sized and
shaped to fit within an intervertebral space, each end plate having a
metallic vertebral contacting surface and an inner surface;a connector
interconnecting the inner surfaces of the two end plates in a rigid
manner which limits motion between the plates to less than a total of 5
degrees; andwherein the vertebral body contacting surfaces of the end
plates have no holes therein or have holes which cover less than 40
percent of the vertebral body contacting surfaces.
11. The spacer of claim 10, wherein the connector is a rigid connector.
12. The spacer of claim 10, wherein the two end plates and connector are
formed of a single piece of metal.
13. The spacer of claim 10, wherein the vertebral body contacting surface
of the end plates has holes which cover less than 25 percent of the
vertebral body contacting surfaces.
14. The spacer of claim 10, further comprising at least one fin extending
from the vertebral contacting surfaces.
15. The spacer of claim 10, wherein the two end plates and connector are
formed of PEEK with metallic screens, layers or coatings on the vertebral
body contacting surfaces.
16. The spacer of claim 10, wherein the metallic vertebral contacting
surface is formed of titanium or a titanium alloy.
17. A method of performing an anterior/posterior fusion, the method
comprising:performing a discectomy to remove disc material between two
adjacent vertebral bodies;placing an intervertebral spacer between the
two adjacent discs, the spacer comprising two end plates, each end plate
having a metallic vertebral contacting surface and an inner surface, and
a rigid connector interconnecting the inner surfaces of the two end
plates, wherein the vertebral body contacting surfaces of the end plates
have no holes therein or have holes which cover less than 40 percent of
the vertebral body contacting surfaces;maintaining the disc space between
the two adjacent discs with the intervertebral spacer; andposteriorly
placing a stabilization system to fix the angle between the vertebral
bodies.
18. The method of claim 17, wherein the intervertebral spacer is placed
anteriorly.
19. The method of claim 17, wherein the intervertebral spacer is place
posteriorly.
20. The method of claim 19, wherein the posteriorly placed intervertebral
spacer includes a two part spacer in which the two parts together cover
about 40 percent or more of the vertebral surface.
21. The method of claim 19, wherein the posteriorly placed stabilization
system includes at least one screw placed into each of the vertebral
bodies and at least one connector therebetween.
22. The method of claim 19, wherein the method is performed without the
use of bone graft.
23. The method of claim 19, wherein the vertebral body contacting surfaces
of the end plates have holes which cover less than 25 percent of the
vertebral body contacting surfaces.
24. A fusion system, the system comprising:an intervertebral spacer
comprising:two end plates sized and shaped to fit within an
intervertebral space, each end plate having a vertebral contacting
surface an inner surface, wherein the vertebral body contacting surfaces
of the end plates have no holes therein or have holes which cover less
than 40 percent of the vertebral body contacting surfaces; anda rigid
connector interconnecting the inner surfaces of the two end plates; anda
posteriorly placed stabilization system including at least two screws
configured to be placed into the vertebral bodies and at least one
connector therebetween.
25. The system of claim 24, wherein the intervertebral spacer is a unitary
spacer sized to be placed anteriorly.
26. The system of claim 24, wherein the intervertebral spacer is a two
part spacer sized to be place posteriorly.
27. The system of claim 24, wherein the vertebral body contacting surfaces
of the end plates have holes which cover less than 25 percent of the
vertebral body contacting surfaces.
28. A fusion spacer comprising:a rigid spacer body sized and shaped to fit
within an intervertebral space between two vertebral bodies, the body
having two opposed metallic vertebral contacting surfaces;at least one
fin extending from each of the vertebral contacting surfaces, the fins
configured to be positioned within slots cut into the two vertebral
bodies;a plurality of serrations on the vertebral contacting surfaces;
andwherein holes cover less than 40 percent of the entire vertebral body
contacting surfaces.
29. The spacer of claim 28, wherein holes cover less than 25 percent of
the vertebral body contacting surfaces.
30. The spacer of claim 28, wherein the metallic vertebral contacting
surfaces are formed of titanium or a titanium alloy.
31. The spacer of claim 30, wherein the body is a unitary metallic body.
32. The spacer of claim 30, wherein the body is formed of PEEK.
Description
CROSS-REFERENCES TO RELATED APPLICATIONS
[0001]The present application claims priority from U.S. Provisional Patent
Application No. 60/981,665 filed Oct. 22, 2007, entitled "Method and
Spacer Device for Spanning a Space Formed Upon Removal of an
Intervertebral Disc," the full disclosure of which is incorporated herein
by reference.
BACKGROUND OF THE INVENTION
[0002]The present invention relates to medical devices and methods. More
specifically, the invention relates to intervertebral spacers and methods
of spanning a space formed upon removal of an intervertebral disc.
[0003]Back pain takes an enormous toll on the health and productivity of
people around the world. According to the American Academy of Orthopedic
Surgeons, approximately 80 percent of Americans will experience back pain
at some time in their life. In the year 2000, approximately 26 million
visits were made to physicians' offices due to back problems in the
United States. On any one day, it is estimated that 5% of the working
population in America is disabled by back pain.
[0004]One common cause of back pain is injury, degeneration and/or
dysfunction of one or more intervertebral discs. Intervertebral discs are
the soft tissue structures located between each of the thirty-three
vertebral bones that make up the vertebral (spinal) column. Essentially,
the discs allow the vertebrae to move relative to one another. The
vertebral column and discs are vital anatomical structures, in that they
form a central axis that supports the head and torso, allow for movement
of the back, and protect the spinal cord, which passes through the
vertebrae in proximity to the discs.
[0005]Discs often become damaged due to wear and tear or acute injury. For
example, discs may bulge (herniate), tear, rupture, degenerate or the
like. A bulging disc may press against the spinal cord or a nerve exiting
the spinal cord, causing "radicular" pain (pain in one or more
extremities caused by impingement of a nerve root). Degeneration or other
damage to a disc may cause a loss of "disc height," meaning that the
natural space between two vertebrae decreases. Decreased disc height may
cause a disc to bulge, facet loads to increase, two vertebrae to rub
together in an unnatural way and/or increased pressure on certain parts
of the vertebrae and/or nerve roots, thus causing pain. In general,
chronic and acute damage to intervertebral discs is a common source of
back related pain and loss of mobility.
[0006]When one or more damaged intervertebral discs cause a patient pain
and discomfort, surgery is often required. Traditionally, surgical
procedures for treating intervertebral discs have involved discectomy
(partial or total removal of a disc), with or without interbody fusion of
the two vertebrae adjacent to the disc. When the disc is partially or
completely removed, it is necessary to replace the excised material to
prevent direct contact between hard bony surfaces of adjacent vertebrae.
Oftentimes, pins, rods, screws, cages and/or the like are inserted
between the vertebrae to act as support structures to hold the vertebrae
and graft material in place while they permanently fuse together.
[0007]One typical fusion procedure is achieved by inserting a "cage" that
maintains the space usually occupied by the disc to prevent the vertebrae
from collapsing and impinging the nerve roots. The cage is used in
combination with bone graft material (either autograft or allograft) such
that the two vertebrae and the graft material will grow together over
time forming bridging bone between the two vertebrae. The fusion process
typically takes 6-12 months after surgery. During in this time external
bracing (ort
hotics) may be required. External factors such as smoking,
osteoporosis, certain medications, and heavy activity can prolong or even
prevent the fusion process. If fusion does not occur, patients may
require reoperation.
[0008]One known fusion cage is described in U.S. Pat. No. 4,904,261 and
includes a horseshoe shaped body. This type cage is currently available
in PEEK (polyetheretherketone). PEEK is used because it does not distort
MRI and CT images of the vertebrae. However, PEEK is a material that does
not allow bone to attach. Thus, fusion with a PEEK cage requires bridging
bone to grow through the holes in the cage to provide stabilization.
[0009]It would be desirable to achieve immobilization of the vertebrae and
maintain spacing between the adjacent vertebrae without the associated
patient discomfort and long recovery time of traditional interbody fusion
which may require immobilization for several months.
[0010]Another problem associated with the typical fusion procedure is the
subsidence of the cage into the vertebral body. The typical fusion cage
is formed with a large percentage of open space to allow the bone to grow
through and form the bridging bone which immobilizes the discs. However,
the large amount of open space means that the load on each segment of the
cage is significantly higher than if the cage surface area was larger.
This results in the cage subsiding or sinking into the bone over time
causing the disc space to collapse. In addition, the hard cortical bone
on the outer surface of the vertebral body that transfers load to the
interbody cage or spacer is often scraped, punctured or otherwise damaged
to provide blood to the interbody bone graft to facilitate bone growth.
This damage to the bone used to promote bone growth can also lead to
subsidence.
[0011]The U.S. Food and Drug Administration approved the use of a
genetically engineered protein, or rhBMP-2, for certain types of spine
fusion surgery. RhBMP-2 is a genetically engineered version of a
naturally occurring protein that helps to stimulate bone growth, marketed
by Medtronic Sofamor Danek, Inc. as InFUSE.TM. Bone Graft. When
InFUSE.TM. is used with the bone graft material it eliminates the need
for painful bone graft harvesting and improves patients' recovery time.
However, InFUSE.TM. adds significantly to the cost of a typical fusion
surgery. Additionally, even with the bone graft and InFUSE.TM. bone may
fail to grow completely between the two vertebrae or the cage may subside
into the vertebrae such that the fusion fails to achieve its purpose of
maintaining disc height and preventing motion.
[0012]In an attempt to treat disc related pain without fusion and to
maintain motion, an alternative approach has been developed, in which a
movable, implantable, artificial intervertebral disc (or "disc
prosthesis") is inserted between two vertebrae. A number of different
artificial intervertebral discs are currently being developed. For
example, U.S. Patent Application Publication Nos. 2005/0021146,
2005/0021145, and 2006/0025862, which are hereby incorporated by
reference in their entirety, describe artificial intervertebral discs.
Other examples of intervertebral disc prostheses are the LINK SB
CHARITLE.TM. disc prosthesis (provided by DePuy Spine, Inc.) the
MOBIDISK.TM. disc prosthesis (provided by LDR Medical), the BRYAN.TM.
cervical disc prosthesis (provided by Medtronic Sofamor Danek, Inc.), the
PRODISC.TM. disc prosthesis or PRODISC-C.TM. disc prosthesis (from
Synthes Stratec, Inc.), the PCM.TM. disc prosthesis (provided by
Cervitech, Inc.), and the MAVERICK.TM. disc prosthesis (provided by
Medtronic Sofomor Danek). Although existing disc prostheses provide
advantages over traditional treatment methods, many patients are not
candidates for an artificial disc due to facet degeneration, instability,
poor bone strength, previous surgery, multi-level disease, and pain
sources that are non-discogenic.
[0013]Therefore, a need exists for an improved spacer and method for
spanning a space and maintaining disc spacing between two vertebrae after
removal of an intervertebral disc. Ideally, such improved method and
spacer would avoid the need for growth of bridging bone across the
intervertebral space.
BRIEF SUMMARY OF THE INVENTION
[0014]Embodiments of the present invention provide a rigid intervertebral
spacer and methods of spanning a space formed upon removal of an
intervertebral disc.
[0015]In accordance with one aspect of the present invention, a method of
spanning a space formed by upon removal of an intervertebral disc
includes the steps of performing a discectomy to remove disc material
between two adjacent vertebral bodies; placing an intervertebral spacer
between the two adjacent vertebral bodies; and maintaining the disc space
between the two adjacent vertebral bodies with the intervertebral spacer
without the use of bone graft or bridging bone. The spacer includes two
end plates, each end plate having a metallic vertebral body contacting
surface and an inner surface, and a connector interconnecting the inner
surfaces of the two end plates in a rigid manner which limits motion
between the plates to less than a total of 5 degrees. The vertebral body
contacting surfaces of the end plates have no holes therein or have holes
which cover less than 40 percent of the vertebral body contacting
surface.
[0016]In accordance with another aspect of the present invention, an
intervertebral spacer for spanning a space formed by upon removal of an
intervertebral disc includes two end plates sized and shaped to fit
within an intervertebral space and a connector interconnecting the inner
surfaces of the two end plates in a rigid manner which limits motion
between the plates to less than a total of 5 degrees. Each end plate has
a metallic vertebral contacting surface and an inner surface and the
vertebral body contacting surfaces of the end plates have no holes
therein or have holes which cover less than 40 percent of the vertebral
body contacting surfaces.
[0017]In accordance with a further aspect of the invention, a method of
performing an anterior/posterior fusion comprises performing a discectomy
to remove disc material between two adjacent vertebral bodies; placing an
intervertebral spacer between the two adjacent discs; maintaining the
disc space between the two adjacent discs with the intervertebral spacer;
and posteriorly placing a stabilization system to fix the angle between
the vertebral bodies. The spacer includes two end plates each having a
metallic vertebral contacting surface and an inner surface, and a rigid
connector interconnecting the inner surfaces of the two end plates. The
vertebral body contacting surfaces of the end plates have no holes
therein or have holes which cover less than 40 percent of the vertebral
body contacting surfaces.
[0018]In accordance with another aspect of the invention, a fusion system
includes an intervertebral spacer and a posteriorly placed stabilization
system including at least two screws configured to be placed into the
vertebral bodies and at least one connector there between, The
intervertebral spacer includes two end plates sized and shaped to fit
within an intervertebral space, each end plate having a vertebral
contacting surface an inner surface and a rigid connector interconnecting
the inner surfaces of the two end plates. The vertebral body contacting
surfaces of the end plates have no holes therein or have holes which
cover less than 40 percent of the vertebral body contacting surfaces.
[0019]In accordance with an additional aspect of the invention, a fusion
spacer includes a rigid spacer body sized and shaped to fit within an
intervertebral space between two vertebral bodies, the body having two
opposed metallic vertebral contacting surfaces; at least one fin
extending from each of the vertebral contacting surfaces, the fins
configured to be positioned within slots cut into the two vertebral
bodies; and a plurality of serrations on the vertebral contacting
surfaces. Holes, if present, cover less than 40 percent of the entire
vertebral body contacting surfaces.
BRIEF DESCRIPTION OF THE DRAWINGS
[0020]FIG. 1 is a perspective view of an intervertebral spacer according
to one embodiment of the present invention;
[0021]FIG. 2 is a cross sectional side view of the intervertebral spacer
of FIG. 1;
[0022]FIG. 3 is a top view of the intervertebral spacer of FIG. 1;
[0023]FIG. 4 is a bottom view of the intervertebral spacer of FIG. 1;
[0024]FIG. 5 is a perspective view of an intervertebral spacer according
to another embodiment of the present invention;
[0025]FIG. 6 is a perspective view of an intervertebral spacer according
to an embodiment with added screw fixation; and
[0026]FIG. 7 is a perspective view of a further intervertebral spacer with
added screw fixation.
DETAILED DESCRIPTION OF THE INVENTION
[0027]Various embodiments of the present invention generally provide for
an intervertebral spacer having upper and lower plates connected by a
central connector which is substantially rigid. The intervertebral spacer
according to the present invention can maintain disc height and prevent
subsidence with a large vertebral body contacting surface area while
substantially reducing recovery time by eliminating the need for bridging
bone. The fusion spacer described herein is designed particularly for
patients who are not candidates for total disc replacement.
[0028]One example of an intervertebral spacer 10 for maintaining disc
height between two adjacent vertebral discs is shown in FIG. 1. The
spacer includes two end plates 20, 22, each end plate having a vertebral
contacting surface 24 and an inner surface 26, and a connector 30
interconnecting the inner surfaces of the two end plates in a
substantially rigid manner. The intervertebral spacer 10 when implanted
between two vertebral discs maintains a desirable disc space between the
two adjacent discs similar to that provided by a natural disc and
eliminates the long recovery time required to grow bridging bone which is
required in the traditional fusion surgery.
[0029]Although the connector 30 has been shown as circular in cross
section, other shapes may be used including oval, elliptical, or
rectangular. Although the connector has been shown as a solid member
connecting the plates 20, 22 in the center of the plates one or more
connectors may be provided in other configurations and at other
locations. By way of example, a connector may be the same or
substantially the same diameter and shape as the plate, as in FIGS. 6 and
7. Alternatively, multiple connectors can be arranged in a pattern, such
as a rectangular pattern, or a hollow cylindrical connector can be used.
[0030]In some embodiments, the outer surface 24 is planar. Oftentimes, the
outer surface 24 will include one or more surface features and/or
materials to enhance attachment of the spacer 10 to vertebral bone. For
example, as shown in FIG. 2, the outer surface 24 may be machined to have
serrations 40 or other surface features for promoting adhesion of the
plates 20, 22 to a vertebra. In the embodiments shown, the serrations 40
are pyramid shaped serrations extending in mutually orthogonal directions
and arranged on opposite sides of a fin 50. The serrations 40 may also be
disposed in a region between fins 52 when the outer surface 24 has two
fins. Other geometries such as teeth, grooves, ridges, pins, barbs or the
like would also be useful in increasing fixation of the spacer 10 to the
adjacent vertebral bodies. When the bone integration structures are
ridges, teeth, barbs or similar structures, they may be angled to ease
insertion and prevent migration. These bone integration structures can be
used to precisely cut the bone during implantation to cause bleeding bone
and encourage bone integration. Additionally, the outer surface 24 may be
provided with a rough microfinish formed by blasting with aluminum oxide
microparticles or the like to improve bone integration. In some
embodiments, the outer surface may also be titanium plasma sprayed or HA
coated to further enhance attachment of the outer surface 24 to vertebral
bone.
[0031]The outer surface 24 may also carry one or more upstanding fins 50,
52 extending in an anterior-posterior direction. The fins 50, 52 are
configured to be placed in slots cut into the vertebral bodies.
Preferably, the fins 50, 52 each have a height greater than a width and
have a length greater than the height. In one embodiment, the fins 50, 52
are pierced by transverse holes 54 for bone ingrowth. The transverse
holes 54 may be formed in any shape and may extend partially or all the
way through the fins 50, 52. In alternative embodiments, the fins 50, 52
may be rotated away from the anterior-posterior axis, such as in a
lateral-lateral orientation, a posterolateral-anterolateral orientation,
or the like to accommodate alternate implantation approaches.
[0032]The fins 50, 52 provide improved attachment to the bone and prevent
rotation of the plates 20, 22 in the bone. In some embodiments, the fins
50, 52 may extend from the surface 24 at an angle other than 90.degree..
For example on one or more of the plates 20, 22 where multiple fins 52
are attached to the surface 24 the fins may be canted away from one
another with the bases slightly closer together than their edges at an
angle such as about 80-88 degrees. The fins 50, 52 may have any other
suitable configuration including various numbers, angles and curvatures,
in various embodiments. In some embodiments, the fins 50, 52 may be
omitted altogether. The embodiment of FIG. 1 illustrates a combination of
a first plate 20 with a single fin 50 and a second plate 22 with a double
fin 52. This arrangement is useful for double level disc replacements and
utilizes offset slots in the vertebral body to prevent the rare
occurrence of vertebral body splitting by avoiding cuts to the vertebral
body in the same plane for multi-level implants.
[0033]The spacer 10 has been shown with the fins 50, 52 as the primary
fixation feature, however, the fins may also be augmented or replaced
with one or more screws extending through the plates and into the bone.
For example in the spacer 10 of FIG. 1 the upper fin 50 may be replaced
with a screw while the two lower fins 52 remain. The plates 20, 22 can be
provided with one or a series of holes to allow screws to be inserted at
different locations at the option of the surgeon. However, the holes
should not be of such size or number that the coverage of the plate 20,
22 is decreased to such an extent that subsidence occurs. When one or
more screws are provided, they may incorporate a locking feature to
prevent the screws from backing out. The screws may also be provided with
a bone integration coating.
[0034]The upper and lower plates 20, 22 and connector 30 may be
constructed from any suitable metal, alloy or combination of metals or
alloys, such as but not limited to cobalt chrome alloys, titanium (such
as grade 5 titanium), titanium based alloys, tantalum, nickel titanium
alloys, stainless steel, and/or the like. They may also be formed of
ceramics, biologically compatible polymers including PEEK, UHMWPE (ultra
high molecular weight polyethlyne) or fiber reinforced polymers. However,
the vertebral contacting surfaces 24 are formed of a metal or other
material with good bone integration properties. The metallic vertebral
body contacting surfaces 24 may be coated or otherwise covered with the
metal for fixation. The plates 20, 22 and the connector 20 may be formed
of a one piece construction or may be formed of more than one piece, such
as different materials coupled together. When the spacer 10 is formed of
multiple materials these materials are fixed together to form a unitary
one piece spacer structure without separately moving parts.
[0035]Different materials may be used for different parts of the spacer 10
to optimize imaging characteristics. For example, the plates may be
formed of titanium while the connector is formed of cobalt chromium alloy
for improved imaging of the plates. Cobalt chrome molybdenum alloys when
used for the plates 20, 22 may be treated with aluminum oxide blasting
followed by a titanium plasma spray to improve bone integration. Other
materials and coatings can also be used such as titanium coated with
titanium nitride, aluminum oxide blasting, HA (hydroxylapatite) coating,
micro HA coating, and/or bone integration promoting coatings. Any other
suitable metals or combinations of metals may be used as well as ceramic
or polymer materials, and combinations thereof. Any suitable technique
may be used to couple materials together, such as snap fitting, slip
fitting, lamination, interference fitting, use of adhesives, welding
and/or the like.
[0036]As shown in FIG. 5, some limited holes 60 may also be provided in
the plates 20, 22 to allow bone in growth. Holes provided in a typical
fusion spacer provide a spacer with little structural support and maximum
area for bone growth. Thus, the load transferred across the disc space
per unit area of spacer is quite high resulting in possible subsidence of
the typical spacer. In the spacer 10 of the present invention, the load
transfer is spread across a larger area. If the outer surfaces 24 have
holes 60 therein, the holes will cover less than 40 percent of the outer
surface 24 which contacts the bone to prevent subsidence of the plates
into the vertebral bodies. Preferably the holes will cover less than 25
percent, and more preferably less than 10 percent of the outer bone
contacting surfaces. At the option of the surgeon, when the small holes
60 are present in the plates 20, 22, bone graft can be placed in the
space between the inner surfaces 26 of the plates to encourage bone to
grow through the plates. The holes 60, when present can take on a variety
of shapes including circular, as shown, rectangular, polygonal or other
irregular shapes. The holes 60 may extend through the various parts of
the spacer including through the connector or through the fins. The holes
60 may change shape or size as they pass through portions of the spacer,
for example, holes through the plates and the connector may taper to a
smaller interior diameter.
[0037]The typical fusion spacer requires bleeding bone to stimulate the
growth of bridging bone. In this typical method, the cortical endplates
are damaged purposefully to obtain bleeding by rasping or cutting the
bone. This damage weakens the bone and can cause subsidence of the
spacer. The spacer 10 described herein does not rely on bridging bone and
does not require damaging the bone to cause bleeding. The spacer 10 can
be implanted after simply cleaning the disc space and cutting slots into
the vertebral endplates configured to receive the fins 50, 52. The rest
of the endplates remain undamaged, providing better support and disc
height maintenance.
[0038]FIG. 6 shows another embodiment of a spacer 100 having a single fin
50 on the top and bottom and two fixation screws 70 extending at an angle
of about 30 to about 60 degrees with respect to the vertebral body
contacting surfaces 24 of the spacer. The spacer 100 also includes a
connector 30 between the vertebral body contacting surfaces 24 which is
formed in one piece with the upper and lower plates. The fixation screws
70 can include a locking mechanism, such as a locking thread or a
separate locking member which is inserted into the screw holes 80 after
the screws are inserted to prevent backing out of the screws.
[0039]FIG. 7 illustrates an alternative embodiment of a spacer 110 having
a single superior fin 50, two inferior fins 52, and three alternating
holes 80 for receiving bone screws (not shown). The spacer 110 has
multiple fixation structures to provide the patient near immediate
mobility after the fusion procedure. As an alternative to the alternating
angled holes 80, the spacer 110 can be formed with an anterior flange
extending from the top and the bottom at the anterior side of the plate.
This optional flange can include one or more holes for receiving bone
screws placed laterally. The laterally placed bone screws can prevent
interference in the event of multilevel fusions and are particularly
useful for a cervical fusion where space is more limited.
[0040]The intervertebral spacer 10 shown herein is configured for
placement in a lumbar intervertebral space from an anterior approach. It
should be understood that all approaches can be used including PLIF
(posterior lumbar interbody fusion), TLIF (transverse lumbar interbody
fusion), XLIF (Lateral extracavitary interbody fusion), ALIF (anterior
lumbar interbody fusion), trans-sacral, and other approaches. The shape
of the intervertebral spacer would be modified depending on the approach.
For example, for a posterior approach, the spacer may include two
separate smaller spacers which are either positioned separately
side-by-side in the intervertebral space or two spacers which are joined
together once inside the intervertebral space. For a lateral approach,
the intervertebral spacer may be formed in a more elongated, kidney bean
or banana shape with a transversely oriented fin.
[0041]The spacers 10, 100 can be provided in different sizes, with
different plate sizes, angles between plates, lordosis angles, and
heights for different patients or applications. The spacers 10, 100 are
primarily designed for use in the lumbar spine, however the spacers may
also be used for fusions of the cervical spine. In one variation, the
height of the spacer can be adjustable, such as by rotating an adjustment
screw in the connector 30 before or after implantation. The spacers
preferably are sized to provide substantial coverage of the vertebral
surfaces. For example in an anterior procedure, the plates are sized to
cover at least 50 percent of the vertebral surface, and preferably cover
at least 70 percent of the vertebral surface. In posterior or lateral
procedures the coverage of the vertebral surface may be somewhat smaller
due to the small size of the access area, i.e. the posterior or lateral
spacers may cover about 40 percent or more of the vertebral surface with
a one or two part spacer, and preferably at least 50 percent of the
vertebral surface.
[0042]The size of the intervertebral spacers 10, 100, 110 can also be
described in terms of the amount of the volume of the intervertebral
space occupied by the spacer. According to a preferred embodiment, the
total volume of the intervertebral spacer selected for a particular
intervertebral space fills at least 50 percent of the volume of the space
available between the adjacent vertebrae. More preferably, the volume of
the spacer is at least 70 percent of the volume of the intervertebral
space. The volume of the intervertebral space is defined as the volume of
the space between the vertebrae when the vertebrae are distracted to a
normal physiologic position for the particular patient without over or
under distracting. The size of the intervertebral spacers 10, 100, 110
can also be determined by the amount of the support provided to the ring
of cortical bone surrounding each vertebrae. The cortical bone surrounds
a more spongy cancellous. Preferably, the intervertebral spacer is
selected to support at least 75 percent of the diameter of the ring of
cortical bone.
[0043]One common fusion procedure, referred to as an anterior/posterior
fusion, uses of one or more fusion cages to maintain the disc space while
bridging bone grows and also uses a system of posterior screws and rods
for further stabilization. Fusing both the front and back provides a high
degree of stability for the spine and a large surface area for the bone
fusion to occur. Also, approaching both sides of the spine often allows
for a more aggressive reduction of motion for patients who have deformity
in the lower back (e.g. isthmic spondylolisthesis).
[0044]According to a method of the present invention, the anterior
approach is performed first by removing the disc material and cutting the
anterior longitudinal ligament (which lays on the front of the disc
space). The spacer is positioned anteriorly and then the patient is
turned over for the implantation of a posterior stabilization system. The
intervertebral spacers of the present invention may be used in
combination with a posterior stabilization system, dynamic rod
stabilization system, or interspinous spacer to achieve the
anterior/posterior fusion.
[0045]In another example, a posterior intervertebral spacer formed in two
parts can be used with a posterior stabilization system including screws
and rods. This system provides the advantage of maintenance of disc
height and stabilization with an entirely posterior approach.
[0046]While the exemplary embodiments have been described in some detail,
by way of example and for clarity of understanding, those of skill in the
art will recognize that a variety of modifications, adaptations, and
changes may be employed. Hence, the scope of the present invention should
be limited solely by the appended claims.
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