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| United States Patent Application |
20090114209
|
| Kind Code
|
A1
|
|
Moller; Brent
;   et al.
|
May 7, 2009
|
Solar Collector and Mounting Bracket
Abstract
A solar collector with a rectangular frame (1), preferably made of
extruded or rollformed metal, containing an absorber plate (3), an
insulating layer (2) beneath the absorber plate (3), and a cover pane (4)
spaced above the absorber (3). Absorber tubing (3b.3c) is attached to the
rear side of the absorber plate. The absorber (3) is secured to the frame
(1) by mounting brackets (11a,11b) that engage the absorber tubing
(3b,3c) and allow for substantially unhindered thermal expansion and
contraction of the absorber. The collector can be integrated or roof
mounted on a pitched roof, or may be installed on a flat roof by means of
a mounting frame.
| Inventors: |
Moller; Brent; (Gentofte, DK)
; Jacobsen; Per; (Horsens, DK)
; Nygaard; Johnny; (Hedensted, DK)
|
| Correspondence Address:
|
CROCKETT & CROCKETT, P.C.
26020 ACERO, SUITE 200
MISSION VIEJO
CA
92691
US
|
| Assignee: |
VKR HOLDING A/S
Horsholm
DK
|
| Serial No.:
|
917893 |
| Series Code:
|
11
|
| Filed:
|
June 16, 2005 |
| PCT Filed:
|
June 16, 2005 |
| PCT NO:
|
PCT/EP2005/006460 |
| 371 Date:
|
July 14, 2008 |
| Current U.S. Class: |
126/569 |
| Class at Publication: |
126/569 |
| International Class: |
F24J 2/00 20060101 F24J002/00 |
Claims
1. A solar collector comprising:a frame (1), preferably made of extruded
or rollformed metal,an absorber plate (3a),absorber tubing (3b) secured
to the rear side of the absorber plate,an insulating layer (2) beneath
the absorber plate,a cover pane (4) spaced above the absorber,four or
more mounting brackets (11a,11b,11c,11d) for connecting the absorber (3)
with the frame (4), said mounting brackets engage the absorber tubing
(3b), wherebya first mounting bracket (11a) engages the absorber tubing
(3b) in a manner that does not allow any displacement between the first
bracket and said absorber tubing,a second mounting bracket (11b) engages
the absorber tubing (3b) in a manner that allows displacement between the
second bracket and said absorber tubing only in a first direction in the
plane of the absorber plate to allow for thermal expansion and
contraction of the absorber plate (3a) in said first direction,a third
mounting bracket (11c) engages the absorber tubing (3b) in a manner that
allows displacement between the third bracket and said absorber tubing
only in a second direction in the plane of the absorber plate (3a) that
is substantially transverse to the first direction to allow for thermal
expansion and contraction of the absorber plate in said second direction,
anda fourth mounting bracket (11d) engages the absorber tubing (3b) in a
manner that allows displacement between the fourth bracket and said
absorber tubing in both the first and second direction to allow for
thermal expansion and contraction of the absorber plate (3a) in said
first and second direction.
2. A solar collector according to claim 1, wherein the mounting brackets
(11a,11b,11c,11d) are rectangularly spaced apart.
3. A solar collector according to claim 1, wherein the first mounting
bracket (11a) and the fourth mounting bracket (11d) are disposed
diagonally opposite to one another.
4. A solar collector according to claim 3, wherein the second mounting
bracket (11b) and the third mounting bracket (11c) are disposed
diagonally opposite to one another.
5. A solar collector according to claim 1, wherein the absorber tubing
(3b) includes tube sections that extend in the first direction and tube
sections that extend in the second direction.
6. A solar collector according to claim 5, wherein said first mounting
bracket (11a) engages both a tube section that extends in the first
direction and a tube section that extends in the second direction.
7. A solar collector according to claim 1, wherein said second mounting
bracket (11b) slidably engages a tube section that extends in the first
direction to allow for displacement between said tube section and the
second mounting bracket in the first direction.
8. A solar collector according to claim 1, wherein said third mounting
bracket (11c) slidably engages a tube section that extends in the second
direction and loosely engages a tube section that extends in the first
direction to allow for displacement between said tube sections and the
third bracket in the second direction.
9. A solar collector according to claim 1, wherein said fourth mounting
bracket (11d) loosely- and slidably engages a tube section that extends
in the first direction or in the second direction to allow for
displacement between said tube section and the fourth bracket in the
first and second direction.
10. A solar collector according to claim 1, wherein said four or more
mounting brackets (11a,11b,11c,11d) are substantially identical to one
another.
11. A solar collector according claim 1, comprising a mounting bracket
(11a,11b,11c,11d), for engaging one or more tube sections of said solar
collector, said mounting bracket comprising two tube engaging members
(12,13) that can be fixed to engage a tube section in at least two
positions, a first position in which the tube section is slidably engaged
and a second position in which the tube section is loosely engaged to
allow displacement between the tube section and the mounting bracket in a
direction transverse to the tube section axis.
12. A solar collector according to claim 11, wherein at least one of said
tube engaging members (12,13) is forked so as to embrace a second tube
section that extends transversely from the first tube section.
13. A solar collector according to claim 11, further comprising a base
plate (15) for attaching the mounting bracket to the frame of the solar
collector, wherein said base plate (15) is provided with three or more
frame facing protrusions (19) to minimize the contact area between the
frame and the base plate (15).
14. A solar collector according to claim 13, wherein through going bores
in the base plate (15) coincide with the protrusions.
15. A solar collector according to claim 13 or 44, wherein the base plate
(15) and a first of the tube engaging members (12) are integrally
connected to one another by a connecting part (16) that is at an angle
with the base plate and the second tube engaging member (13) being
securable relative to the first tube engaging member (13).
16. A solar collector according to claim 15, wherein the connecting part
(16) comprises a substantially flat plate section, at least a part of the
oppositely disposed free edges (17) of the flat plate section being bent
over to reinforce the mounting bracket.
17. A solar collector according to claim 16, wherein said free edge (17)
is bent over to obtain a substantially U-shaped cross-section in which a
flat plate part (14) of the second tube engaging member is slidably
received.
18. A solar collector according to claim 17, wherein the flat plate
section (14) that is integral with the first tube engaging member is
provided with one through going bore (18) and the flat plate part of the
second tube engaging member is provided with two through going bores (18)
that overlap with the through going bore of the flat plate section in two
distinct positions, whereby the tube engaging members (12,13) slidably
engage the tube section in one of the two distinct positions and the tube
engaging members (12,13) loosely engage the tube section in the other of
the two distinct positions.
19. A solar collector according to claim 18, wherein a pop rivet, bolt or
similar fastener is received in the through going bores (18) to fasten
the second tube engaging member (13) in either of the two distinct
positions.
20. A solar collector according to claim 11, wherein said tube engaging
members (12,13) are at least partially curved with a radius equal to or
slightly larger than the tube section to be engaged.
21. A solar collector according to claim 11, wherein at least a part of
the mounting bracket is made of a material with a relatively low thermal
conductivity, such as stainless steel, to reduce heat loss via the
mounting bracket to the frame.
Description
[0001]The present invention relates to solar collectors and mounting
brackets, in particular solar collectors that include a rectangular
frame, preferably made of extruded or rollformed metal, containing an
absorber plate, an insulating layer beneath the absorber plate, and a
cover pane spaced above the absorber. Absorber tubing is attached to the
rear side of the absorber plate. The collectors can be integrated or roof
mounted on a pitched roof, or may be installed on a flat roof by means of
a mounting frame.
BACKGROUND ART
[0002]WO 2004/111550 discloses such a type of solar collector. The
absorber is simply inserted in the frame or another housing. The absorber
is held in place by the connection of the absorber tubes to the frame,
but it is also known to hold the absorber in place by imbedding the
absorber in the insulation material.
[0003]Neither method for securing the absorber is ideal. A stiff
connection between the absorber tubes and the frame cannot provide for
the required flexibility, which is needed to deal with the large
temperature variations and the consequent expansions and contractions in
order to avoid tensions and damages.
[0004]Absorbers that are simply placed on the insulation layer, e.g. stone
wool, and have flexible connections between the absorber tubes and the
frame, are known to have problems with the absorber plate getting
displaced during transport or during mounting of the solar collector on a
roof or the like.
[0005]EP 1 243 874 discloses a type of solar collector in which the
absorber is secured to the frame by resilient fasteners. The resilient
fasteners reduce the risk of displacement during transport or mounting,
but do not quite eliminate the problem. Further, this solution requires
that several mounting tubes are added to the absorber construction to
provide an engagement point for the resilient fasteners.
DISCLOSURE OF THE INVENTION
[0006]On this background, it is an object of the present invention to
provide a solar collector in which the absorber is secured in a reliable
and flexible manner. This object is achieved in accordance with claim 1
by providing solar collector comprising a frame, preferably made of
extruded or rollformed metal, an absorber plate, absorber tubing secured
to the rear side of the absorber plate, an insulating layer beneath the
absorber plate, a cover pane spaced above the absorber, four or more
mounting brackets for connecting the absorber with the frame, said
mounting brackets engage the absorber tubing, whereby a first mounting
bracket engages the absorber tubing in a manner that does not allow any
substantial displacement between the first bracket and said absorber
tubing, a second mounting bracket engages the absorber tubing in a manner
that allows displacement between the second bracket and said absorber
tubing only in a first direction in the plane of the absorber plate to
allow for thermal expansion and contraction of the absorber plate in said
first direction, a third mounting bracket engages the absorber tubing in
a manner that allows displacement between the third bracket and said
absorber tubing only in a second direction in the plane of the absorber
plate that is substantially transverse to the first direction to allow
for thermal expansion and contraction of the absorber plate in said
second direction, and a fourth mounting bracket engages the absorber
tubing in a manner that allows displacement between the fourth bracket
and said absorber tubing in both the first and second direction to allow
for thermal expansion and contraction of the absorber plate in said first
and second direction.
[0007]The first mounting bracket fixes the position of the absorber to the
frame, and the risk of the absorber plate getting displaced during
transport or mounting of the solar collector is substantially eliminated.
The other mounting brackets allow a substantially unhindered thermal
expansion of the absorber plate, and this there amount of tension an
stress that could otherwise be caused during the large day/night
summer/winter and stagnation temperatures fluctuations to which a solar
collectors are exposed.
[0008]The mounting brackets may be rectangularly spaced apart, and the
absorber tubing preferably includes two parallel tubes with a preferably
larger diameter that are interconnected by a plurality of preferably
lesser diameter tubes extending between the large diameter tubes in a
direction substantially transverse to the large diameter tubes.
Preferably, the larger diameter tubes extend in the first direction,
whereas the lesser diameter tubes extend in the second direction.
[0009]The first mounting bracket and the fourth mounting bracket are
preferably disposed diagonally opposite to one another. The second
mounting bracket and the third mounting bracket are preferably disposed
diagonally opposite to one another.
[0010]The first mounting bracket may engage both a tube section that
extends in the first direction and a tube section that extends in the
second direction, preferably there where the two tubes are connected to
one another.
[0011]The second mounting bracket may slidably engage a tube section that
extends in the first direction to allow for displacement between said
tube section and the second mounting bracket in the first direction.
[0012]The third mounting bracket may slidably engage a tube section that
extends in the second direction and loosely engages a tube section that
extends in the first direction to allow for displacement between said
tube sections and the third bracket in the second direction.
[0013]The fourth mounting bracket may loosely- and slidably engage a tube
section that extends in the first direction or in the second direction to
allow for displacement between said tube section and the fourth bracket
in the first and second direction.
[0014]Preferably, the four or more mounting brackets are substantially
identical to one another.
[0015]It is yet another object of the present invention to provide a
mounting bracket for use in a solar collector that assets in overcoming
the problems describer above.
[0016]This object is achieved in accordance with claim 11 by providing
mounting bracket for use in a solar collector for engaging one or more
tube sections, the mounting bracket comprising two tube engaging members
that can be fixed to engage a tube section in at least two positions, a
first position in which the tube section is slidably engaged and a second
position in which the tube section is loosely engaged to allow
displacement between the tube section and the mounting bracket in a
direction transverse to the tube section axis.
[0017]At least one of said tube engaging members can be forked so as to
embrace a second tube section that extends transversely from the first
tube section. This allows the bracket to engage the tubing at a
connection point between two tube sections.
[0018]The mounting bracket may further include a base plate for attaching
the mounting bracket to the frame of the solar collector, wherein said
base plate is provided with three or more frame facing protrusions to
minimize the contact area between the frame and the base plate. By
reducing the contact area the heat loss at the connection between the
mounting bracket and the frame is minimized. Through going bores in the
base plate may coincide with the protrusions, so that fasteners such a
pop-rivets or bolts and nuts can be applied there though and through
corresponding bores in the frame.
[0019]The base plate and a first of the tube engaging members are
preferably integrally connected to one another by a connecting part that
is at an angle with the base plate and the second tube engaging member
being securable relative to the first tube engaging member. The
connecting part may comprise a substantially flat plate section, and at
least a part of the oppositely disposed free edges of the flat plate
section can be bent over to reinforce the mounting bracket. The free edge
may be bent over to obtain a substantially U-shaped cross-section in
which a flat plate part of the second tube engaging member is slidably
received.
[0020]The flat plate section that is integral with the first tube engaging
member can be provided with one through going bore and the flat plate
part of the second tube engaging member can be provided with two through
going bores that overlap with the through going bore of the flat plate
section in two distinct positions, whereby the tube engaging members
slidably engage the tube section in one of the two distinct positions and
the tube engaging members loosely engage the tube section in the other of
the two distinct positions. A pop rivet, bolt or similar fastener can be
received in the through going bores to fasten the second tube engaging
member in either of the two distinct positions.
[0021]The tube engaging members are preferably at least partially curved
with a radius equal to or slightly larger than the tube section to be
engaged.
[0022]At least a part of the mounting bracket can be made of a material
with a relatively low thermal conductivity, such as stainless steel, to
reduce heat loss via the mounting bracket to the frame.
[0023]Further objects, features, advantages and properties of the solar
collector and mounting bracket according to the invention will become
apparent from the detailed description.
BRIEF DESCRIPTION OF THE DRAWINGS
[0024]In the following detailed portion of the present description, the
invention will be explained in more detail with reference to the
exemplary embodiments shown in the drawings, in which:
[0025]FIG. 1 is a cutaway perspective view of a solar collector according
to the invention,
[0026]FIGS. 2a to 2c are partial cross-sectional views of the solar
collector of FIG. 1 at different temperatures,
[0027]FIG. 3 is a cross sectional view through the collector in the plane
of the absorber plate, illustrating mounting brackets holding the
absorber tubing,
[0028]FIGS. 4a and 4b are cross sectional views transverse to the plane of
the absorber to illustrate a detail of the engagement between the
mounting bracket and the absorber tubing, and
[0029]FIGS. 5a and 5b are perspective views showing the mounting bracket
in detail.
DETAILED DESCRIPTION
[0030]A preferred embodiment of the invention will be described
specifically with reference to a flat plate collector assembly although
it is understood that other absorber types may be employed with a minimum
change in construction.
[0031]FIG. 1 shows by way of illustrative example a flat plate solar
energy collector. Seen in cutaway perspective view of FIG. 1 the solar
collector has a frame 1, an insulation layer 2, an absorber plate 3 and a
cover pane 4. The frame, the insulation layer and the cover pane form a
case with an enclosure. The enclosure is used to provide support for the
absorber, and to protect the collector from heat loss due to wind, plus
the important function of keeping moisture from rain, snow and dew out of
the collector.
[0032]The insulation layer 2 is made of a rigid foam urethane (PUR) or
polyisocyanurate (PIR). These materials have an excellent insulation
value per unit of thickness and are easy to handle because they are very
light. They have also a higher compression resistance than e.g. mineral
wool based insulation materials.
[0033]The upper surface of the insulation layer 2 is covered with a
reflective silver foil and provided with a recess sized to be able to
receive the absorber 3. The absorber 3 is received in the in the recess
and except for its upper side surrounded by the insulation layer 2.
[0034]As shown in FIG. 2a the absorber comprises an absorber plate 3a and
an absorber tubing 3b that channels the medium, typically water, used to
transport the collected thermal energy. The absorber plate 3a and the
copper tubing 3b may suitably consist of steel, copper or aluminum sheet
or tubing, respectively.
[0035]The absorber plate 3a is provided with a semi-selective or a
selective coating to improve the heat absorbing capacity of the absorber
plate 3a.
[0036]The solar collector may also be provided with a backsheet 5 to
protect the insulation layer 2 from weather influences and to increase
the rigidity of the construction. The backsheet is suitably formed by a
plastic sheet or film material weaker than the frame material, e.g.
polypropylene sheet or aluminum foil. A backsheet can be altogether
avoided if the bottom side of the insulation layer is coated.
[0037]The frame 1 comprises four side panels that are part of one
rollformed sheet material profile. The sheet material is suitably made of
sheet metal, preferably pre-painted aluminum.
[0038]The side panels 1 are substantially shaped as a U-profile with an
upper inwardly directed latch 1a and a lower inwardly directed latch 1b.
The upper latch 1a is provided with an upstanding rim 1c.
[0039]The details of the frame construction and the type of insulation
material are however not crucial for the present invention, and the frame
could alternatively be made from extruded metal (aluminum) or from wood
and a back sheet. A layer of mineral wool can be sued instead of rigid
foam as insulation material.
[0040]The upstanding rim 1c acts as a spacer that supports the cover pane
4 and maintains a distance between the upper surface of latch 1a and the
bottom surface of the cover pane 4 during fitting of the cover pane. A
continuous EPDM neoprene gasket 7 is placed on the upstanding rims 1c.
The gasket 7 is in sealing abutment with a peripheral zone of the bottom
surface of the cover pane 4 to form a moisture barrier protecting the
enclosure and to insulate the cover pane 4 thermally from the side panels
1.
[0041]The gasket is provided on its outwardly facing side with a flexible
dam 7a. The flexible dam 7a is arranged to define a hollow space between
the rim and the dam itself. The hollow space allows the flexible dam to
move unhindered. The gasket is provided on its inwardly facing side with
a flap 7b extending over the insulation layer and under the absorber 3.
The flap protects the silver foil and the insulation layer from the sides
of the absorber plate 3a.
[0042]When the gasket has been placed on the rim 1c, the cover pane 4 is
placed on top of the gasket 7 and the space between the upper side of the
latch 1a and the bottom surface of the cover pane 4 is filled with a
flexible adhesive sealant such as a silicone based sealant in liquid
form. The flexible dam 7a serves as a barrier preventing the liquid
flexible adhesive sealant from entering the cavity when it is applied.
[0043]When the sealant has cured it forms a flexible layer that securely
attaches the cover pane 4 to the side panels.
[0044]The layer of flexible adhesive sealant also forms a second moisture
barrier protecting the enclosure. The enclosure is thus protected from
moisture by a two-stage barrier, thus, reducing the likeliness of leakage
significantly.
[0045]The layer of flexible adhesive sealant attaches the cover pane 4 to
the side panels so that the cover pane 4 becomes an integral bearing part
of the construction that contributes to the overall stability and
stiffness of the solar collector. There is therefore no need for
capstrips and thus there is no risk of water or snow to remain caught at
the transition between the cover pane and the capstrip.
[0046]FIG. 2a illustrates the cross-section of the solar collector at room
temperature. Since this is the temperature at which the cover pane was
fitted to the frame there are no discrepancies in length between the
aluminum frame and the tempered glass cover pane.
[0047]FIG. 2b illustrates the cross-section of the solar collector at a
high temperature such as may e.g. occur during stagnation, i.e. when the
heat transporting medium is not flowing so that the heat is not
transported away. The cover pane has expanded more than the frame with
the temperature raise. The difference in length is compensated for by an
outwardly directed shear deformation of the layer of flexible adhesive
sealant 8.
[0048]FIG. 2c illustrates the cross-section of the solar collector at a
low temperature such as may e.g. occur in a cold winter night. The cover
pane has contracted more than the frame with the temperature fall. The
difference in length is compensated for by an inwardly directed shear
deformation of the layer of flexible adhesive sealant 8.
[0049]Flexible adhesive sealants such as silicon based sealant can well
endure such deformation and still maintain good adhesion to the cover
pane and the frame both at low and high temperatures. Because of the low
elasticity modus of the flexible adhesive sealant the shear forces acting
on the cover pane and the frame are negligible.
[0050]As shown in FIG. 3, the absorber tubing includes two horizontally
(horizontal as in FIG. 3) directed tubes 3c with a larger diameter that
are interconnected by a plurality of vertically (vertical as in FIG. 3)
directed lesser diameter tubes 3b extending between the large diameter
tubes in a direction substantially transverse to the large diameter tubes
3c.
[0051]Although not shown, all tubing 3b and 3c may be of equal diameter.
[0052]The lower (low as in FIG. 3) of the two larger diameter tubes 3c is
connected via a section of flexible tubing 9a to a bracket 10a that is
secured to the frame 1 and includes a conduit (not shown) extending to
the outside of the frame 1 for connection to external tubing or a
juxtaposed collector (not shown).
[0053]The higher (high as in FIG. 3) of the two larger tubes 3c is
connected via a section of flexible tubing 9b to a bracket lob that is
secured the frame 1 and includes a conduit (not shown) extending to the
outside of the frame 1 for connection to external tubing or a juxtaposed
collector.
[0054]The flexible tubing sections 9a and 9b ensure that the absorber
plate 3a and absorber tubing 3c can thermally expand and contract without
any tension building up at the connection between the absorber tubing
3b,3c and the frame 1.
[0055]Four mounting brackets 11a,11b,11c,11d support the absorber 3. These
four mounting brackets are identical in construction, but can engage the
absorber tubing in four different ways. The mounting brackets
11a,11b,11c,11d are rectangularly spaced apart and extend from the frame
1 to engage the absorber tubing 3b,3c. The mounting brackets 11a-11d are
configured to be able to engage the larger diameter tubing 3c either
slidably, thereby allowing displacement between the larger diameter
tubing 3c and the mounting bracket in the direction of the tube axis, or
loosely, thereby allowing both a limited displacement between the tube
and the mounting bracket transversely to the tube axis and unlimited
displacement in the direction of the tube axis. The brackets are
configured to be able to engage simultaneously a larger diameter tube
either slidably or loosely and a lesser diameter tube slidably at a point
where the two tube types are connected to one another at substantially
right angles. The engagement structure of the mounting bracket will be
described in more detail further below with.
[0056]The first mounting bracket 11a engages the absorber tubing in the
left lower corner (left and lower as in FIG. 3) at a point where the
leftmost lesser diameter tube 3b connects to the lower larger diameter
tube 3c. The first mounting bracket engages both the large diameter tube
3c and the lesser diameter tube 3b, thereby ensuring that the absorber 3
cannot be displaced relative to the frame 1.
[0057]The second mounting bracket 11b engages the absorber tubing in the
right lower corner (right and lower as in FIG. 3), and only engages the
lower larger diameter tube 3c in a slidable manner so to allow for
movement of the lower tube 3c relative to the second bracket 11b in the
direction of arrow X. Thus, thermal expansion of the absorber 3 in the
direction of arrow X can take place substantially unhindered by the
connection between the frame 1 and the absorber 3 formed by the second
mounting bracket 11b.
[0058]The third mounting bracket 11c engages the absorber tubing in the
upper left corner (upper and left as in FIG. 3), and both engages the
upper larger diameter tube 3c and the left first lesser diameter tube 3b.
The third bracket 11c engages the leftmost lesser diameter tube 3b in a
slidable manner (slidable in the direction of the tube axis, i.e. in the
direction of arrow Y). The third bracket loosely engages the upper tube
3c to so as to allow for a limited amount of movement of the upper tube
3c relative to the third bracket in the direction of arrow Y. Thus,
thermal expansion of the absorber 3 in the direction of arrow Y can take
place substantially unhindered by the connection between the frame 1 and
the absorber 3 formed by the third mounting bracket 11c.
[0059]The fourth mounting bracket 11d engages the absorber tubing in the
upper right corner (upper and right as in FIG. 3). Only the upper larger
diameter tube 3c is engaged loosely by the fourth third bracket 11d,
thereby allowing displacement of the absorber in the direction of both
the X and Y arrow. Thus, thermal expansion of the left part of the
absorber 3 in the direction of arrow Y and in the direction of arrow Y
can take place substantially unhindered by the connection between the
frame 1 and the absorber 3 formed by the fourth mounting bracket 11d.
[0060]FIG. 4a shows a cross-sectional view through the first mounting
bracket 11a in a plane at right angles with the tube axis of the large
diameter tubes 3c. The mounting bracket 11a is secured with a base plate
15 to the frame 1. The base plate 15 is at a right angle with a
connecting part 16 that further extends into a curved first tube engaging
member 12. The mounting bracket 11a includes further a second curved tube
engaging member 13. The second tube engaging member 13 includes a flat
plate part 14 that is secured to the connecting part 16. The second tube
engaging member can be secured in a two positions to obtain the above
described slidable or loose engagement. In FIG. 4a the second tube
engagement member is in the position that gives a slidable engagement.
The first tube engagement member 12 is forked and the lesser diameter
tubing 3a is embraced by the fingers of the fork.
[0061]FIG. 4b shows a cross-sectional view through the third mounting
bracket 11c in a plane at right angles with the tube axis of the large
diameter tubes 3c. The third mounting bracket 11c is identical to the
first mounting bracket 11a, except that the second tube engaging member
13 is secured in the position for engaging the larger diameter tube 3c in
a loose manner.
[0062]FIG. 5a shows the mounting bracket 11a-11d in a perspective view
with the second tube engaging member in the slidable engagement position.
FIG. 5b shows the mounting bracket 11a-11d in a perspective view with the
second tube engaging member in the loose engagement position. These Figs.
show the recess 22 in the forked first tube engaging member in which a
lesser diameter tube 3b can be received. The base plate 15 is provided
with three frame facing protrusions 19 to minimize the contact area
between the frame 1 and the base plate 15. By reducing the contact area
the heat loss at the connection between the mounting bracket 11a-11d and
the frame 11 is minimized. Through going bores in the base plate 15
coincide with the protrusions, and fasteners such a pop-rivets or bolts
and nuts are applied there though and through corresponding bores in the
frame 1 to fasten the mounting bracket 11a-11d to the frame 1.
[0063]The connecting part 16 includes substantially flat plate section 21,
with oppositely disposed bend over free edges 17 that serve to reinforce
the mounting bracket 11a-11d. The free edges 17 create a U-shaped
cross-section in which the flat plate part 14 of the second tube engaging
member 13 is slidably received.
[0064]The flat plate section 21 is provided with one through going bore
(cannot be seen in the Figs.) and the flat plate part 14 of the second
tube engaging member 13 is provided with two through going bores 18 that
overlap with the through going bore of the flat plate section 21 in two
distinct positions. The tube engaging members 12,13 slidably engage the
larger diameter tube 3c in one of the two distinct positions and the tube
engaging members loosely 12, 13 engage the larger diameter tube 3c in the
other of the two distinct positions. A pop rivet, bolt or similar
fastener is fitted in the through going bores 18 to fasten the second
tube engaging member 13 in either of the two distinct positions.
[0065]The tube engaging members 12,13 are at least partially curved with a
radius equal to or slightly larger than the larger diameter tubes 3c. The
mounting brackets 11a-11d, or at least a part thereof, are made of
stainless steel, or other suitable material with a relatively low thermal
conductivity to reduce heat loss via the mounting bracket to the frame 1.
[0066]The same mounting bracket 11a-d is used to engage the absorber
tubing in different ways: [0067]The mounting bracket can fork or slide.
[0068]In addition it can be secured (pop riveted) in a closed or open
situation for sliding and loose engagement with the absorber tubing.
[0069]Very large absorbers can be supported by 6, 8 or mere brackets, that
engage the absorber tubing with an individually determined amount of
freedom in displacement between the mounting bracket and the absorber
tubing in accordance with the particular requirement at the point of
engagement.
[0070]Although the present invention has been described in detail for
purpose of illustration, it is understood that such detail is solely for
that purpose, and variations can be made therein by those skilled in the
art without departing from the scope of the invention.
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