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| United States Patent Application |
20090188650
|
| Kind Code
|
A1
|
|
Morgan; Jeffrey
;   et al.
|
July 30, 2009
|
LIQUID DISTRIBUTION IN AN EVAPORATIVE HEAT REJECTION SYSTEM
Abstract
A liquid distribution system for an evaporative heat rejection system that
includes a heat transfer surface is disclosed. The liquid distribution
system includes a plurality of liquid conduits adapted to transport
liquid for distribution over the heat transfer surface, and each liquid
conduit having at least one orifice. At least a first orifice in a first
conduit and a second orifice in a second conduit are positioned such that
when the liquid is transported under a predetermined pressure thought the
conduits, the liquid is emitted from the first and second orifices in
first and second streams, respectively, that collide at a collision site,
thus causing liquid to be scattered from the collision site and
distributed over the heat transfer surface.
| Inventors: |
Morgan; Jeffrey; (Reisterstown, MD)
; Hamilton; Donald; (New Windsor, MD)
|
| Correspondence Address:
|
BRAKE HUGHES BELLERMANN LLP
c/o CPA Global, P.O. BOX 52050
MINNEAPOLIS
MN
55402
US
|
| Assignee: |
EVAPCO, INC.
Taneytown
MD
|
| Serial No.:
|
022824 |
| Series Code:
|
12
|
| Filed:
|
January 30, 2008 |
| Current U.S. Class: |
165/104.21 |
| Class at Publication: |
165/104.21 |
| International Class: |
F28D 15/00 20060101 F28D015/00 |
Claims
1. A liquid distribution system for an evaporative heat rejection system
that includes a heat transfer surface, the liquid distribution system
comprising:a plurality of liquid conduits adapted to transport liquid for
distribution over the heat transfer surface, each liquid conduit having
at least one orifice,wherein at least a first orifice in a first liquid
conduit and a second orifice in a second liquid conduit are positioned
such that when the liquid is transported under a predetermined pressure
thought the conduits, the liquid is emitted from the first and second
orifices in first and second streams, respectively, that collide at a
collision site, thus causing liquid to be scattered from the collision
site and distributed over the heat transfer surface.
2. The liquid distribution system of claim 1, wherein the first orifice
and the second are positioned in the first conduit and the second
conduit, respectively, such that the first stream and the second stream
are emitted at angles of between -45.degree. and +45.degree. with respect
to the horizontal direction.
3. The liquid distribution system of claim 1, wherein the first stream and
the second stream are emitted at an angle of between -25.degree. and
+10.degree. with respect to the horizontal direction.
4. The liquid distribution system of claim 1, wherein the first and second
liquid conduits are substantially parallel to each other.
5. The liquid distribution system of claim 1, wherein the plurality of
liquid conduits are arranged in an array of substantially parallel
conduits,wherein conduits at edges of the array include orifices on one
side of the conduit facing other conduits of the array,wherein interior
conduits of the array include orifices on each side of the conduit facing
other conduits of the array,wherein conduits at edges of the array have
cross-sectional areas that are smaller than cross-sectional areas of
interior conduits of the array.
6. The liquid distribution system of claim 1, wherein the plurality of
liquid conduits are arranged in an array of substantially parallel
conduits, andwherein the heat transfer surface comprises heat exchange
coils oriented substantially perpendicularly to the plurality of conduits
arranged in an array.
7. The liquid distribution system of claim 1, further comprising a
manifold coupled to first ends of the first and second liquid conduits,
wherein the manifold is adapted to transport liquid to the first and
second liquid conduits,wherein each of the first and second liquid
conduits includes a plurality of orifices along a length of the conduit,
and wherein orifices located at ends of each of the conduits proximate to
the manifold are larger than orifices located at ends of the conduits
distal to the manifold.
8. The liquid distribution system of claim 1, wherein the first orifice
and the second orifice comprise holes through a wall of the first and
second conduit, respectively, and wherein radii of the first and second
orifices at an inner surface of the respective wall is larger than radii
of the first and second orifices at an outer surface of the respective
wall.
9. The liquid distribution system of claim 1, wherein the first orifice
and the second orifice comprise adjustable inserts configured to adjust
the direction of liquid that flows out of the orifices.
10. The liquid distribution system of claim 1, wherein the heat transfer
surface comprises an indirect heat transfer section and a direct heat
transfer section, and wherein the liquid distribution system is
positioned above the indirect heat transfer section.
11. An evaporative heat rejection system comprising:an indirect heat
transfer section;a liquid distribution system positioned above the
indirect heat transfer section, wherein the liquid distribution system
comprises:a plurality of liquid conduits adapted to transport liquid for
distribution over the indirect heat transfer section, each liquid conduit
having at least one orifice,wherein at least a first orifice in a first
liquid conduit and a second orifice in a second liquid conduit are
positioned in the first conduit and the second conduit, respectively,
such that when the liquid is transported under a predetermined pressure
through the conduits, the liquid is emitted from the first and second
orifices in first and second streams, respectively, that collide at a
collision site, thus causing liquid to be scattered from the collision
site and distributed over the indirect heat transfer section, such that
the liquid drains through the indirect heat transfer section;a direct
heat transfer section positioned to receive liquid that has been
distributed over and drained through the indirect heat transfer section,
such that the liquid drains through the direct heat transfer section;a
liquid collector configured to receive substantially all of the liquid
that drains through the direct heat transfer section; anda pump operably
connected to the liquid collector and configured to return liquid from
the liquid collector to the liquid distribution system.
12. The evaporative heat rejection system of claim 11, wherein the first
and second orifices are positioned in the first conduit and the second
conduit, respectively, such that the first stream and the second stream
are emitted at an angle of between -45.degree. and +45.degree. with
respect to the horizontal direction.
13. The evaporative heat rejection system of claim 11, wherein the first
stream and the second stream are emitted at an angle of between
-25.degree. and +10.degree. with respect to the horizontal direction.
14. The evaporative heat rejection system of claim 11, wherein the first
and second liquid conduits are substantially parallel to each other.
15. The evaporative heat rejection system of claim 11, wherein the
plurality of liquid conduits are arranged in an array of substantially
parallel conduits,wherein conduits at edges of the array include orifices
on one side of the conduit facing other conduits of the array,wherein
interior conduits of the array include orifices on each side of the
conduit facing other conduits of the array,wherein conduits at edges of
the array have cross-sectional areas that are smaller than
cross-sectional areas of interior conduits of the array.
16. The evaporative heat rejection system of claim 11, wherein the
plurality of liquid conduits are arranged in an array of substantially
parallel conduits, andwherein the indirect heat transfer surface section
comprises heat exchange coils oriented substantially perpendicularly to
the plurality of conduits arranged in an array.
17. The evaporative heat rejection system of claim 11, further comprising
a manifold coupled to first ends of the first and second liquid conduits
of each conduit, wherein the manifold is adapted to transport liquid to
the first and second liquid conduits,wherein each of the first and second
liquid conduit includes a plurality of orifices along a length of the
conduits, and wherein orifices located at ends of each of the conduits
proximate to the manifold are larger than orifices located at ends of the
conduits distal to the manifold.
18. A method of distributing liquid over a heat transfer surface of an
evaporative heat rejection system, the method comprising:providing liquid
at a predetermined pressure; andtransporting the liquid at the
predetermined pressure through a plurality of liquid conduits, each
liquid conduit having at least one orifice,wherein at least a first
orifice in a first liquid conduit and a second orifice in a second liquid
conduit are positioned in the first conduit and the second conduit,
respectively, such that when the liquid is transported under the
predetermined pressure thought the conduits, the liquid is emitted from
the first and second orifices in first and second streams, respectively,
that collide at a collision site, thus causing liquid to be scattered
from the collision site and distributed over the heat transfer surface.
19. The method of claim 18, wherein the orifices are positioned such that
the first stream and the second stream are emitted at an angle of between
-45.degree. and +45.degree. with respect to the horizontal direction.
20. The method of claim 18, wherein the first stream and the second stream
are emitted at an angle of between -25.degree. and +10.degree. with
respect to the horizontal direction.
21. The method of claim 18, further comprising:collecting the liquid after
it has been distributed over and drained through the heat transfer
surface; andreturning the liquid to be provided again at the
predetermined pressure and to be transported again through the plurality
of conduits.
22. The method of claim 18, wherein the plurality of liquid conduits are
arranged in an array of substantially parallel conduits, andwherein the
heat transfer surface comprises heat exchange coils oriented
substantially perpendicularly to the plurality of conduits arranged in an
array.
Description
TECHNICAL FIELD
[0001]This description relates to liquid distribution in evaporative heat
rejection systems.
BACKGROUND
[0002]Evaporative heat rejection systems that include indirect, direct and
a combination of direct and indirect heat transfer sections are commonly
employed.
[0003]An evaporative liquid (generally water) can be distributed across an
indirect heat transfer section that typically includes a series of
individual, enclosed circuits or loops for cooling or condensing a
working fluid within the circuits or loops. When an evaporative heat
rejection system is used as a closed-loop cooling tower or evaporative
condenser, heat can be indirectly transferred from the working fluid
through the enclosed loops or circuits to the surrounding film of
evaporative liquid that flows over the enclosed circuits, thereby warming
the evaporative liquid. Heat is then removed from the evaporative liquid
through transfer to an air stream. These enclosed loops or circuits can
be a series of tubes or assembly of coils that may be circular in cross
section or which may have non-circular cross sections, such as those
disclosed in U.S. Pat. No. 4,755,331, the disclosure of which is
incorporated herein by reference.
[0004]Heat also can be removed from a working fluid through direct
transfer to an air stream in a direct evaporative heat transfer section.
In a direct evaporative heat transfer section the working fluid can be
directed onto a solid surface area, commonly referred to as wet deck
fill, from which a small portion of the working fluid evaporates, thereby
cooling the remaining portion of the working fluid. Thus, a working fluid
can also function as an evaporative liquid when passing through a wet
deck fill. A wet deck fill may include a variety of constructions such as
wooden slats, corrugated metal sheets, stacks of formed plastic sheets,
etc. For example, a certain type of fill is disclosed in U.S. Pat. No.
5,124,087, the disclosure of which is incorporated herein by reference.
[0005]Evaporative liquid has been distributed over indirect and direct
heat transfer sections using a variety of different systems and methods.
Many of these systems and methods involve spraying the evaporative liquid
from a plurality of nozzles. However, nozzles are prone to clogging with
dirt and other contaminants, thus reducing the evaporative liquid from
being distributed over at least a portion of the heat transfer section
and thereby reducing the efficiency of the evaporative heat rejection
system. In addition, using multiple nozzles in an evaporative heat
rejection system adds to the complexity and the cost of the system.
SUMMARY
[0006]In a first general aspect, a liquid distribution system for an
evaporative heat rejection system that includes a heat transfer surface
is disclosed. The liquid distribution system includes a plurality of
liquid conduits adapted to transport liquid for distribution over the
heat transfer surface, and each liquid conduit having at least one
orifice. At least a first orifice in a first conduit and a second orifice
in a second conduit are positioned such that when the liquid is
transported under a predetermined pressure thought the conduits, the
liquid is emitted from the first and second orifices in first and second
streams, respectively, that collide at a collision site, thus causing
liquid to be scattered from the collision site and distributed over the
heat transfer surface.
[0007]In another general aspect, an evaporative heat rejection system can
include an indirect heat transfer section with a liquid distribution
system positioned above the indirect heat transfer section. The liquid
distribution system includes a plurality of liquid conduits that each has
at least one orifice, where the conduits are adapted to transport liquid
for distribution over the indirect heat transfer section. At least a
first orifice in a first liquid conduit and a second orifice in a second
liquid conduit are positioned in the first conduit and the second
conduit, respectively, such that when the liquid is transported under a
predetermined pressure through the conduits, the liquid is emitted from
the first and second orifices in first and second streams, respectively,
that collide at a collision site. The collision of the two streams can
cause liquid to be scattered from the collision site and distributed over
the indirect heat transfer section, such that the liquid drains through
the indirect heat transfer section. The evaporative heat rejection system
also can include a direct heat transfer section, a liquid collector, and
a pump. The direct heat transfer section can be positioned to receive
liquid that has been distributed over and drained through the indirect
heat transfer section, such that the liquid drains through the direct
heat transfer section. The liquid collector is configured to receive
substantially all of the liquid that drains through the direct heat
transfer section. The pump is operably connected to the liquid collector
and configured to return liquid from the liquid collector to the liquid
distribution system.
[0008]In another general aspect a method of distributing liquid over a
heat transfer surface of an evaporative heat rejection system includes
providing liquid at a predetermined pressure and transporting the liquid
at the predetermined pressure through a plurality of liquid conduits,
where each liquid conduit has at least one orifice. At least a first
orifice in a first liquid conduit and a second orifice in a second liquid
conduit are positioned in the first conduit and the second conduit,
respectively, such that when the liquid is transported under the
predetermined pressure thought the conduits, the liquid is emitted from
the first and second orifices in first and second streams, respectively,
that collide at a collision site. The collision of the first and second
streams causes liquid to be scattered from the collision site and
distributed over the heat transfer surface.
[0009]Implementations can include one or more of the following features.
For example, the first orifice and the second can be positioned in the
first conduit and the second conduit, respectively, such that the first
stream and the second stream are emitted at angles of between -45.degree.
and +45.degree. with respect to the horizontal direction. The first
stream and the second stream can be emitted at an angle of between
-25.degree. and +10.degree. with respect to the horizontal direction.
[0010]The first and second liquid conduits can be substantially parallel
to each other. The plurality of liquid conduits can be arranged in an
array of substantially parallel conduits, and conduits at edges of the
array can include orifices on one side of the conduit facing other
conduits of the array, and interior conduits of the array can include
orifices on each side of the conduit facing other conduits of the array,
and conduits at edges of the array can have cross-sectional areas that
are smaller than cross-sectional areas of interior conduits of the array.
The plurality of liquid conduits can be arranged in an array of
substantially parallel conduits, and the heat transfer surface can
include heat exchange coils oriented substantially perpendicularly to the
plurality of conduits arranged in an array.
[0011]The liquid distribution system can include a manifold coupled to
first ends of the first and second liquid conduits, where the manifold is
adapted to transport liquid to the first and second liquid conduits, and
where each of the first and second liquid conduits includes a plurality
of orifices along a length of the conduit, and where orifices located at
ends of each of the conduits proximate to the manifold are larger than
orifices located at ends of the conduits distal to the manifold.
[0012]The first orifice and the second orifice can include holes through a
wall of the first and second conduit, respectively, and radii of the
first and second orifices at an inner surface of the respective wall can
be larger than radii of the first and second orifices at an outer surface
of the respective wall. The first orifice and the second orifice can
include adjustable inserts configured to adjust the direction of liquid
that flows out of the orifices. The heat transfer surface of the first
general aspect can include an indirect heat transfer section and a direct
heat transfer section, and the liquid distribution system can be
positioned above the indirect heat transfer section.
[0013]Liquid can be collected after it has been distributed over and
drained through the heat transfer surface, and the liquid can be returned
to be provided again at the predetermined pressure and to be transported
again through the plurality of conduits.
[0014]Other advantages and features will be apparent from the description,
the drawings, and the claims.
BRIEF DESCRIPTION OF THE DRAWINGS
[0015]FIG. 1 is a schematic side view of an induced draft counter flow
evaporative heat rejection system having an indirect heat transfer
system.
[0016]FIG. 2 is a schematic bottom view of a fluid distribution system
that can be used with an evaporative heat rejection system.
[0017]FIG. 3 is a schematic side view of a fluid distribution system that
can be used with an evaporative heat rejection system.
[0018]FIG. 4 is a schematic side view of a conduit of a fluid distribution
system that can be used with an evaporative heat rejection system.
[0019]FIG. 5 is a schematic side view of a conduit of a liquid
distribution system that can be used with an evaporative heat rejection
system.
[0020]FIG. 6 is a flow chart of a process for distributing liquid over a
heat transfer surface of an evaporative heat rejection system.
[0021]FIG. 7 is a side sectional view of an induced draft counter flow
evaporative heat rejection system having a direct heat transfer system.
[0022]FIG. 8 is a side sectional view of an induced draft evaporative
hybrid heat rejection system, having both a direct and an indirect heat
transfer system.
DETAILED DESCRIPTION
[0023]Evaporative heat rejection systems can be designed and employed in a
wide variety of constructions and arrangements. For example, evaporative
heat rejection systems can include indirect heat transfer surfaces and/or
direct heat transfer surfaces. In addition, evaporative heat rejection
systems can use cross flow distribution of air over the heat transfer
surface(s) (i.e., substantially perpendicular to the direction of water
flow in the system), parallel flow of air over the heat transfer
surface(s) (i.e., substantially in the same direction of water flow in
the system), counter flow of air over the heat transfer surface(s) (i.e.,
substantially in the opposite direction of water flow in the system), or
any combination of air flow known to those skilled in the art of
evaporative heat rejection systems. While several of such arrangements
are illustrated herein, other implementations and constructions are also
possible. For example, implementations that are built in a factory
typically are constructed in one- or two-piece modules, while field-built
equipment may include separate components or units erected in place at an
installation site and may not be arranged within a common housing.
[0024]FIG. 1 is a side sectional view of an induced draft counter flow
evaporative heat rejection system 10, having an indirect heat transfer
section. A liquid distribution system shown 22 is located near the top of
the evaporative heat rejection system and is arranged to distribute
evaporative cooling liquid over a heat transfer surface. For example, the
heat transfer surface can be an indirect heat transfer section 30 of the
heat rejection system. In one example, the indirect heat transfer section
30 can include one or more heat transfer working fluid conduits 32 in the
form of parallel loops or coils. An air moving device 28 (e.g., a fan)
can be provided to generate a flow of air through the fluid conduits 32
of the indirect section 30 causing a small portion of the evaporative
liquid flowing over the indirect heat transfer section 30 to evaporate,
thereby cooling the remaining portion of the evaporative cooling liquid.
[0025]As explained above, a particular implementation of the indirect heat
transfer section 30 can include one or more heat transfer working fluid
conduits 32 having a surface that receives liquid distributed from the
liquid distribution system 22. These conduits may take several forms
including a series of individual coils or tubes 54 connected by headers
56 to provide an array of tubes, so that the array increases a surface
area for engagement with the liquid that is distributed from the liquid
distribution system 22. A specific type of coil arrangement is disclosed
in U.S. Pat. No. 4,755,331 in which the tubes have elliptical cross
sections, although circular cross sections as described in that patent
may also be utilized, as well as other cross-sectional configurations. In
another implementation, the conduit may take the form of a hollow plate
with passages formed therein for the working fluid to flow through while
presenting a surface area of the plate for the non-evaporated liquid to
flow over in an indirect heat transfer relationship. A series of such
plates can be utilized with the plates oriented vertically with
appropriate connections and headers for distributing the working fluid
through the plates. Hereinafter the heat transfer working fluid conduit
32 may be referred to more simply as the heat exchanger coil, heat
transfer coil, or simply coil.
[0026]The heat transfer coil(s) 32 of the exemplary implementation shown
in FIG. 1 provide passage for a working fluid that is to be cooled or
condensed by the evaporative heat rejection system 10 and provides a
surface for engagement with the evaporative liquid that is distributed
from the liquid distribution system and that serves to cool or condense
the fluid that passes within the heat transfer coil 32. Because the
evaporative liquid distributed from the distribution system 22 is colder
than the working fluid in the coil(s) 32, when the evaporative liquid
contacts the outside of the coil(s), heat is transferred from the working
fluid inside the coil(s) 32 to the evaporative liquid outside the
coil(s). The material of the coil(s) 32 can be selected to permit an
efficient transfer of heat from the working fluid carried within the
coil(s) 32 to the evaporative liquid that descends from the liquid
distribution system 22 through the coil(s), while preventing the passage
of either the working fluid or the evaporative liquid through the
material of the coil(s).
[0027]Because the evaporative liquid descending through the indirect heat
transfer section 30 progressively warms up as it falls through the heat
transfer coil(s) 32, in some implementations the working fluid can be
introduced into the heat transfer coil(s) 32 at a lower portion 42 of the
coil(s) and can progress upwardly through the coil(s) to exit at a higher
portion 44 of the coil(s), so that the working fluid will cool as it
moves upwardly through the coil(s), and at the uppermost portion of the
heat transfer coil(s) the working fluid will be the coolest, as will be
the evaporative liquid distributed from the liquid distribution system
22. Thus, the working fluid will be able to be cooled to a temperature
approaching the ambient wet
bulb temperature. If the working fluid is a
gas to be condensed, it can flow from an upper end 44 of the coil 32 to a
lower end 42 of the coil due to drainage requirements (i.e., so that the
liquid component of the working fluid will drain under gravity out of the
lower portion 42 of the coil(s) 32, while the gaseous portion of the
working fluid flows in the upper part of the coil(s).
[0028]The air moving device 28 can be an axial bladed fan, which can be
positioned, for example, above the indirect heat transfer section 30, a
centrifugal fan, or any device that moves air over the heat transfer
section. A series of air inlet openings 48 can be provided in the housing
34 below the heat transfer section 30 such that air is drawn into the
housing 34, through the heat transfer section 30 to exit, for example, at
a top of the housing through a large opening 50 positioned above the air
moving device 28. In this arrangement, which can be known an induced
draft counterflow system, a drift eliminator 52 can be provided between
the liquid distribution system 22 and the air moving device 28 to remove
entrained liquid droplets in the air stream prior to the air stream
exiting the housing. Many different types and constructions of drift
eliminators are known, including closely spaced metal, plastic or wood
slats or louvers that permit air flow therethrough but that collect fine
water droplets in the air. In the arrangement illustrated, the collected
water droplets will fall, under the force of gravity, onto the indirect
heat exchange system with the other distributed liquid. An example of an
eliminator is disclosed in U.S. Pat. No. 6,315,804.
[0029]In addition to fans, many other types of air moving devices will be
apparent to those skilled in the art including blowers of various
constructions, movable diaphragms, and even air moving devices with no
moving parts, such as convection chimneys. The position of the air outlet
opening 50 may vary and may be located in a sidewall of the housing 34,
rather than a top wall, to create a cross flow system, if space
requirements warrant. Air can also be drawn downwardly over the indirect
section 30 in a concurrent, or parallel, flow arrangement rather than the
counter flow arrangement illustrated in FIG. 1.
[0030]A liquid collector 38 can be positioned to collect liquid that
drains out of the indirect heat transfer section 30. For example, the
liquid collector can be a sump positioned below the indirect heat
transfer section 30, such that liquid that drains out of the indirect
heat transfer section 30 collects in the sump, where it can mix
adiabatically and reach a uniform temperature. In one implementation, the
liquid that drains out of the indirect heat transfer section 30 can be
cooled before being recirculated to the liquid distribution system 22 for
distribution over the indirect heat transfer section 30. An example
implementation of a structure and technique for cooling the liquid is
described below in connection with FIG. 7. In another implementation, the
liquid that drains out of the indirect heat transfer section 30 can be
recirculated directly to the liquid distribution system 22 without
passing through a cooling apparatus.
[0031]A liquid recirculation system 40 (e.g., one or more pumps and
associated piping) can be coupled to the liquid collector 38 and to the
liquid distribution system to return the evaporative liquid from the
liquid collector 38 to the liquid distribution system 22. In one
implementation, the recirulation system 40 can couple the liquid
collector 38 to the liquid distribution system 22 directly. In another
implementation, prior to returning the evaporative liquid from the liquid
collector 38 to the liquid distribution system 22 the liquid can be
passed through a cooling system (not shown in FIG. 1) that removes heat
from the liquid, so that cooled liquid can be provided to the liquid
distributor 22. In one implementation of the liquid recirculation system
40, a drain pipe 39 coupled to the liquid collector 38 can route liquid
to a pump 41 that returns the liquid through piping 43 to the liquid
distribution system 22. The pump 41 can provide the liquid to the liquid
distribution system 22 at a predetermined pressure above the ambient
atmospheric pressure. Although a single pump 41 is shown close to the
bottom of the evaporative heat rejection system 10, more than one pump
can be used to return the evaporative liquid to the liquid distribution
system 22.
[0032]The housing 34 is illustrated as being constructed of substantially
vertical outer walls arranged generally perpendicular to one another so
as to form a generally rectilinear shape. This particular shape, while
convenient and economical to manufacture, is not necessary or critical to
performance of the heat rejection system 10, and the shape of the housing
34 can vary widely. For example, the housing could have a circular cross
section or other geometrical shape and, in fact, various components could
be located in different housings, it not being critical that all of the
elements be located in a single housing.
[0033]In one implementation, the liquid distribution system 22 can include
a manifold 24 (also known as a header) that receives evaporative liquid
from the liquid recirculation system 40. The manifold 24 can be coupled
to a plurality of liquid conduits 26 that receive the evaporative liquid
and distribute the evaporative liquid over a heat transfer surface (e.g.,
the indirect heat transfer section 30) of the evaporative heat rejection
system 10. The fluid conduits 26 can be any type of conduit including
tubes or pipes and can be made of any type of material including
polyvinylchloride (PVC), stainless steel, or rubber tubing. In the
implementation shown in FIG. 1, the conduits 26 are shown as extending
out of the page from the manifold 24 in a direction substantially
perpendicular to the coil(s) 32 of the indirect heat transfer section 30.
However, the conduits can be arranged in any orientation relative to the
coils. In some implementations, the fluid conduits 26 can be arranged to
provide a relatively even distribution of liquid over a heat transfer
surface (e.g., the indirect heat transfer section 30) of the evaporative
heat rejection system 10 and to allow for a flow of air to be drawn up
through the coils 32 of the indirect heat transfer section and out the
opening 50. In other implementations, the fluid conduits can be arranged
to distribute more evaporative liquid to some parts of the coils than to
others.
[0034]FIG. 2 is a bottom view of a fluid distribution system 200 that can
be used with an evaporative heat rejection system, for example, the heat
rejection system shown in FIG. 1. As shown in FIG. 2, the fluid
distribution system 200 can include an array 202 of fluid conduits 204a,
204b, 204c, 204d, and 204e that are adapted to transport liquid for
distribution over a heat transfer surface of an evaporative heat
rejection system. In one implementation, the fluid conduits 204a, 204b,
204c, 204d, and 204e can be substantially straight conduits connected to
a manifold 206 that supplies liquid to each conduit. For example, liquid
can be supplied at a predetermined, above-atmospheric pressure to the
manifold 206 from which the liquid is distributed to each of the
conduits. The fluid conduits 204a, 204b, 204c, 204d, and 204e can be open
at an end proximate to the manifold 206 to receive liquid from the
manifold and can be closed by an end cap 206 at an end distal to the
manifold, so that liquid cannot flow out of the end of the conduit. In
another implementation, the fluid conduits 204a, 204b, 204c, 204d, and
204e can be supplied individually with liquid.
[0035]Fluid conduits can include one or more orifices located in the side
walls of the conduit, such that liquid received into the conduit (e.g.,
from the manifold 206) can be emitted out of the orifices in streams of
liquid for distribution over a heat transfer surface of the evaporative
heat rejection system. Orifices of the liquid conduits can be arranged in
the fluid distribution system, such that when liquid is emitted from two
different orifices in a first stream and a second stream, respectively,
the streams collide and scatter liquid over the heat transfer surface, as
described in more detail below with respect to FIG. 3. For example,
conduit 204c can include an orifice 208c that faces an orifice 208d in
conduit 204d. Then, when liquid is provided to the conduits 204c and 204d
under pressure a first liquid stream can be emitted from orifice 208c and
a second liquid stream can be emitted from orifice 208d. The orifices
208c and 208d can be positioned to face each other and aligned such that
first stream and second stream collide, so that liquid can be scattered
from the site at which the streams collide, and the scattered liquid can
fall mainly under the force of gravity over the heat transfer section 30
of the evaporative heat rejection system 10. By aligning the orifices
208c and 208d such that the first and second streams collide, liquid can
be scattered over a heat transfer section, thus providing efficient
cooling of the working fluid.
[0036]In one implementation, the fluid conduits 204a, 204b, 204c, 204d,
and 204e can be arranged in an array 202 of parallel conduits, and
conduits 204b, 204c, and 204d in the interior of the array and that have
a neighboring conduit on either side in the array can have orifices on
either side of the conduit, so that liquid streams can be emitted toward
neighboring conduits on either side of the conduit 204b, 204c, and 204d.
Conduits 204a and 204e at the edges of the array that have only one
neighboring conduit in the array can have orifices on only one side of
the conduit 204a and 204e, so that liquid streams can be emitted toward
the only neighboring conduit. In such an implementation, because conduits
204a and 204e at the edges of the array 202 have fewer orifices than
conduits 204b, 204c, and 204d in the interior of the array, to provide
the a liquid stream emitted from an orifice 208a in the edge conduit 204a
having the same flow rate (e.g., as measured in gallons per minute) as a
liquid stream emitted from an orifice 208b in the interior conduit 204b,
the cross-sectional area (e.g., the diameter) of the edge orifice 204a
can be smaller than the cross-sectional area of the interior conduit
204b. For example, edge conduits 204a and 204e can have a diameter of
about three inches, while the interior conduits 204b, 204c, and 204d can
have a diameter of about four inches. This is but one implementation of
the liquid distribution system, and other configurations are also
contemplated. Fluid conduits 204a and 204e may also have orifices on both
sides.
[0037]In addition, in implementations in which conduits 204a, 204b, 204c,
204d, or 204e are closed at one end and connected to a manifold supplying
pressurized liquid at the other end, because the static pressure within a
conduit is higher at an end distal to the manifold than at an end
proximate to the manifold, liquid maybe emitted from an orifice 218d at a
distal end of a conduit 204e at a higher velocity than it is emitted form
an orifice 218p at a proximate end of the conduit 204e. Therefore, in an
example implementation, to ensure that approximately equal amounts of
liquid are emitted from orifices at the proximate ends as from the distal
ends, the orifices 218d at the proximate ends can be larger than the
orifices 218p at the distal ends, and orifices located between the distal
and proximate ends can have intermediate values for their diameters, such
that approximately equal amounts of liquid are emitted from all orifices
along the length of a conduit. However, in other implementations, the
orifices can be the same size along the length of the conduit, or the
orifices at the distal ends can be larger than the orifices at the
proximate ends.
[0038]Fluid conduits 204a, 204b, 204c, 204d, and 204e can be made of
various different materials. For example, the fluid conduits can be made
from plastic pipe, including PVC pipe, metal pipe, including stainless
steel pipe, rubber or Tygon.RTM. tubing, wood or any other materials.
Orifices 208a, 208b, 208c, 208d, and 208e can be created in the conduits
204a, 204b, 204c, 204d, and 204e in any manner. For example, the orifices
can be simply drilled into a PVC pipe, or stamped into a metal pipe.
Physical parameters, such as the pressure at which the liquid is provided
to the conduits 204a, 204b, 204c, 204d, and 204e, the length and diameter
of the conduits 204a, 204b, 204c, 204d, and 204e, the size of the
orifices 208a, 208b, 208c, 208d, and 208e, the number of orifices 208a,
208b, 208c, 208d, and 208e per conduit, and the distance between
neighboring conduits, can be selected to allow liquid to be provided at a
desired flow rate from the orifices, such that when liquid streams are
emitted from facing orifices the streams collide and scatter liquid from
the collision site over a desired area in the heat rejection system 10.
For example, in one implementation, five foot long PVC conduits 204a,
204b, 204c, 204d, and 204e can be spaced about 26 inches apart. Interior
conduits 204b, 204c, and 204d can have a diameter of about four inches,
and edge conduits 204a and 204e can have a diameter of about three
inches. Orifices 208a, 208b, 208c, 208d, and 208e having a diameter of
about 5/8 inch can be drilled in the conduits and can be spaced about 12
inches apart along the length of the conduits. The orifices 208a, 208b,
208c, 208d, and 208e can have a hydraulic diameter of about 3/4 inch. The
conduits 204a, 204b, 204c, 204d, and 204e can be located at a vertical
distance of about 12 inches above the coils 32 of the indirect heat
transfer section 30. In general, the system design and the parameters
chosen for the various structural elements of the system can be guided by
the underlying fluid dynamics, namely the momentum and pressure of the
liquid, to achieve a desired distribution of an amount of fluid per
minute over a known area. Because the orifices can be relatively large
openings having a simple shape with no mechanical elements to impede the
flow of liquid, and because liquid can flow through the orifices at a
relatively high flow rate, the orifices are relatively unlikely to gather
debris and have a reduced tendency to clog compared to traditional
nozzles.
[0039]In one implementation, the conduits 204a, 204b, 204c, 204d, and 204e
can be arranged such that they are substantially parallel to each other.
In other implementations, conduits can be arranged at angles to each
other, e.g., at ninety or sixty degree angles to each other, such that
the conduits form an array of rectangles or equilateral triangles,
respectively.
[0040]FIG. 3 is a schematic side view of a liquid distribution system 300
that can be used with an evaporative heat rejection system, for example,
the heat rejection system shown in FIG. 1. The liquid distribution system
300 can include a first liquid conduit 302 that includes a first orifice
304 and a second liquid conduit 306 that includes a second orifice 308.
When liquid is provided within the conduits 302 and 306 at a
predetermined, above-atmospheric pressure the liquid can be emitted from
the orifices 304 and 308, respectively, in a first stream 310 and a
second stream 312, respectively. The streams can collide, and because
momentum of the constituent liquid particles is conserved during the
collision, the velocity of liquid droplets in the direction of the stream
can be reduced by the collision, and liquid droplets can be scattered
from the collision site and rain down over the coils 32 of the indirect
heat transfer section of the evaporative heat rejection system.
[0041]The orifices 304 and 308 can be positioned in the conduits 302 and
306, such that the first and second streams 310 and 312, respectively,
are emitted from their respective conduits at angles to the horizontal
direction that range from about -45.degree. to about +45.degree. or that
range from about -25.degree. to about +10.degree.. By angling the streams
310 and 312 down slightly from the horizontal direction, water droplets
may be less likely to splash upward, away from the coils 32 (shown in
FIG. 1), and out through the top opening 50 of the heat rejection system
10 (shown in FIG. 1).
[0042]FIG. 4 is a cross-sectional view of a conduit 400 of a liquid
distribution system that can be used with an evaporative heat rejection
system, for example, the heat rejection system shown in FIG. 1. The
conduit 400 includes an orifice in a sidewall of the conduit through
which liquid can flow to be distributed over a heat transfer surface of
the evaporative heat rejection system 10. The orifice 402 can be shaped
to provide a liquid in a tightly-collimated stream 404. For example, the
orifice 402 can have a radius at an inner surface 406 of the sidewall of
the conduit that is larger than a radius at an outer surface 408 of the
sidewall. By contouring the orifice 402 in this manner the stream of
liquid 404 emitted from the conduit 400 can be directed in a
tightly-collimated stream, such that it will collide with a stream
emitted from an orifice facing the orifice 402. In another
implementation, the orifice 402 can have a radius at an inner surface 406
of the sidewall of the conduit that is smaller than a radius at an outer
surface 408 of the sidewall. In yet another implementation, the orifice
402 can have a radius at an inner surface 406 of the sidewall of the
conduit that is equal to the radius at an outer surface 408 of the
sidewall.
[0043]FIG. 5 is a cross-sectional view of a conduit 500 of a liquid
distribution system that can be used with an evaporative heat rejection
system, for example, the heat rejection system shown in FIG. 1. The
conduit 500 includes an orifice 502 in a sidewall of the conduit that can
receive an insert 504 though which liquid can flow to be distributed over
a heat transfer surface of the evaporative heat rejection system. The
insert 504 can be attached to the orifice by mechanical threads, a
snap-fit, a press-fit, by an adhesive, or any other means. The insert can
be, for example, a stiff hollow tube through which liquid from the
conduit can flow to provide a liquid in a tightly-collimated stream 506.
Thus, the insert 504 can shape the flow of liquid from the conduit 500 in
a well-collimated stream. In some implementations, the coupling between
the insert 504 and the conduit 500 can be flexible, such that the
direction of the stream emitted from the conduit 500 through the insert
can be adjusted after the conduits have been positioned within the
evaporative heat rejection system 10.
[0044]FIG. 6 is a flow chart of a process for distributing liquid over a
heat transfer surface of an evaporative heat rejection system. In the
process, liquid can be provided at a predetermined pressure (step 602).
For example, the pump 41 can pump liquid to the manifold 24 of the fluid
distribution system 22 to provide the liquid at a predetermined pressure
(where the pump 41, the manifold 24, and the fluid distribution system 22
are shown in FIG. 1). The liquid can be transported at the predetermined
pressure through a plurality of liquid conduits, where each liquid
conduit having at least one orifice (step 604). For example, the liquid
can be transported through orifices 208a, 208b, 208c, 208d, 218d, and
218p or conduits 204a, 204b, 204c, 204d, and 204e. At least a first
orifice in a first conduit and a second orifice in a second conduit can
be positioned such that when the liquid is transported under the
predetermined pressure through the conduits, the liquid is emitted from
the first and second orifices as first and second streams, respectively,
that collide at a collision site. The collision of the two streams can
cause liquid to be scattered from the collision site and distributed over
the heat transfer surface.
[0045]The liquid can be collected after it has been distributed over and
drained through the heat transfer surface (step 606). For example, the
liquid can be collected in the sump 38 after it has drained through the
coils 32 of the indirect heat transfer section 30 (where the sump 38, the
coils 32, and the heat transfer section 30 are shown in FIG. 1). The
liquid can be returned to be provided again at the predetermined pressure
and to be transported again through the plurality of conduits. For
example, the liquid recirculation system 40 can be used to return the
liquid from the sump to the manifold 24 of the liquid distribution system
22 (where the liquid recirculation system 40, the manifold 24, and the
fluid distribution system 22 are shown in FIG. 1).
[0046]FIG. 7 is a side sectional view of an induced draft counter flow
evaporative heat rejection system 700 having a direct heat transfer
system 724. A liquid distribution system shown 722 is located near the
top of the evaporative heat rejection system and is arranged to
distribute evaporative cooling liquid over a heat transfer surface. The
heat transfer surface can be a direct heat transfer section 724 that can
include a body 712 having a surface for receiving liquid from the liquid
distribution system 722. An air moving device 728 (e.g., a fan) can be
provided to generate a flow of air over the surface of the body 712 of
the direct heat transfer section 724 causing a small portion of the
liquid flowing through the system 700 to evaporate, thereby cooling the
remaining portion of the flowing liquid.
[0047]The body 712 of the direct heat transfer section 724 can include one
or more elements that have a large surface area with a plurality of air
passageways extending therethrough. The body surface can take many
different forms. In one form, the body 712 can include a stack of spaced
apart plastic sheet materials, for example, with the sheets oriented
vertically such that the evaporative liquid is distributed onto the
surface of sheets to flow downwardly, while air passages are formed
between the spaced sheets so as to allow a flow of air over the sheets as
the liquid is flowing over the sheets. In another implementation, the
sheet material can be non-planar so as to provide a series of
convolutions to increase the surface area for the liquid to flow over,
while still providing a plurality of air flow passageways through the
body. The body 712 can also include a series of spaced slats or even a
series of spaced tubes. Persons skilled in the art recognize such body
constructions by the term wet deck fill and hereinafter the body 712 may
be referred to as the wet deck fill or simply fill. A particular type of
wet deck fill is disclosed in U.S. Pat. No. 5,124,087, the disclosure of
which is incorporated herein by reference.
[0048]The liquid distributed from the liquid distribution system 722 that
enters the top of the wet deck fill 712 is relatively hot, but as the
liquid flows through the wet deck fill 712, it is cooled evaporatively by
air that is drawn into the heat rejection system 700 and that flows
through the wet deck fill 712. In an efficient system, the liquid flowing
through the wet deck fill 712 approaches the ambient wet
bulb temperature
of the air being drawn into the housing 734 of the heat rejection system
700.
[0049]The air moving device 728 can be an axial bladed fan, positioned
above the heat transfer section 724, a centrifugal fan, or any device
that moves air over the heat transfer section. A series of air inlet
openings 748 can be provided in the housing 734 below the heat transfer
section 730 such that air is drawn into the housing 734, up through the
heat transfer section 724 to exit at a top of the housing through a large
opening 750 positioned above the air moving device 728. A drift
eliminator 752 can be provided between the liquid distribution system 722
and the air moving device 728 to remove entrained liquid droplets in the
air stream prior to the air stream exiting the housing. Many different
types and constructions of drift eliminators are known, including closely
spaced metal, plastic or wood slats or louvers that permit air flow
therethrough but that collect fine water droplets in the air. In the
arrangement illustrated, the collected water droplets will fall, under
the force of gravity, onto the direct heat exchange system with the other
distributed liquid.
[0050]In addition to fans, many other types of air moving devices will be
apparent to those skilled in the art including blowers of various
constructions, movable diaphragms, and even air moving devices with no
moving parts, such as convection chimneys. The position of the air outlet
opening 750 may vary and may be located in a sidewall of the housing 734,
rather than a top wall, to create a cross flow system, if space
requirements warrant. Air can also be drawn downwardly over the direct
section 724 in a concurrent, or parallel, flow arrangement rather than
the counter flow arrangement illustrated in FIG. 1.
[0051]A liquid collector 738 can be positioned to collect liquid that
drains out of the wet deck fill 712. For example, the liquid collector
can be a sump positioned below the wet deck fill 712, such that liquid
that drains out of the wet deck fill 712 collects in the sump, where it
can mix adiabatically and reach a uniform temperature, which can be close
to the entering wet
bulb temperature of the system. A drain pipe 739
coupled to the liquid collector 738 can route liquid to a pump 741 that
provides the cooled liquid to another system (e.g., an air conditioning
system).
[0052]The housing 734 is illustrated as being constructed of substantially
vertical outer walls arranged generally perpendicular to one another so
as to form a generally rectilinear shape. This particular shape, while
convenient and economical to manufacture, is not necessary or critical to
performance of the heat rejection system 700, and the shape of the
housing 734 can vary widely. For example, the housing could have a
circular cross section or other geometrical shape and, in fact, various
components could be located in different housings, it not being critical
that all of the elements be located in a single housing.
[0053]The liquid distribution system 722 can include a manifold (also
known as a header) coupled to a plurality of liquid conduits 726 that
receive the liquid from the manifold and distribute the liquid over a
heat transfer surface (e.g., the direct heat transfer section 724) of the
evaporative heat rejection system 700. The fluid conduits 726 can be any
type of conduit including tubes or pipes and can be made of any type of
material including polyvinylchloride (PVC), stainless steel, or rubber
tubing. The fluid conduits 726 are arranged to provide a relatively even
distribution of liquid over a heat transfer surface (e.g., the direct
heat transfer section 724) of the evaporative heat rejection system 700
and to allow for a flow of air to be drawn up through the wet deck fill
712 and to exit through the opening 750.
[0054]FIG. 8 is a side sectional view of an induced draft evaporative heat
rejection system 800, several component parts of which are illustrated.
The heat rejection system 800 can be known as a hybrid system because it
includes both an indirect heat transfer section 830 and a direct heat
transfer section 824. A liquid distribution system 822 is located near
the top of the evaporative heat rejection system 800 and is arranged to
distribute evaporative cooling liquid over a heat transfer surface. For
example, the heat transfer surface can be an indirect heat transfer
section 830 of the heat rejection system 800. In one example
implementation, the indirect heat transfer section 830 can include one or
more heat transfer working fluid conduits 832 in the form of parallel
loops or coils. A direct heat transfer section 824 that includes a body
812 having a surface for receiving evaporative liquid that drains through
the indirect heat exchange section 830 can be positioned below the
indirect heat exchange section 830.
[0055]An air moving device 828 (e.g., a fan) can be provided to generate
two separate air streams through the fluid conduits 832 of the indirect
section 830 and over the surface of the body 812 of the direct heat
transfer section 824 causing a small portion of the evaporative liquid
flowing through both the indirect heat transfer section 830 and direct
heat transfer section 824 to evaporate, thereby cooling the remaining
portion of the flowing evaporative liquid.
[0056]As explained above, a particular implementation of the indirect heat
transfer section 830 can include one or more heat transfer working fluid
conduits 832 having a surface that receives liquid distributed from the
liquid distribution system 822. These conduits may take several forms
including a series of individual coils or tubes 854 connected by headers
856 to provide an array of tubes, so that the array increases a surface
area for engagement with the liquid that is distributed from the liquid
distribution system 822. In another implementation, the conduit may take
the form of a hollow plate with passages formed therein for the working
fluid to flow through while presenting a surface area of the plate for
the evaporative liquid to flow over in an indirect heat transfer
relationship. A series of such plates can be utilized with the plates
oriented vertically with appropriate connections and headers for
distributing the working fluid through the plates.
[0057]The heat transfer coil(s) 832 of the exemplary implementation shown
in FIG. 8 provide passage for a working fluid that is to be cooled or
condensed by the evaporative heat rejection system 800 and provides a
surface for engagement with the evaporative liquid that is distributed
from the liquid distribution system 822 and that serves to cool or
condense the working fluid that passes within the heat transfer coil 832.
Because the evaporative liquid distributed from the distribution system
822 is colder than the working fluid in the coil(s) 832, when the
evaporative liquid contacts the outside of the coil(s) 832, heat is
transferred from the working fluid inside the coil(s) 832 to the
evaporative liquid outside the coil(s) 832. The material of the coil(s)
832 can be selected to permit an efficient transfer of heat from the
fluid carried within the coil(s) 832 to the evaporative liquid that
descends from the liquid distribution system 822 through the coil(s) 832,
while preventing the passage of either the working fluid or the
evaporative liquid through the material of the coil(s) 832.
[0058]The evaporative liquid descending through the indirect heat transfer
section 830 progressively absorbs heat from the working fluid in the
conduits of the heat transfer coil 832. Additionally, the evaporative
liquid rejects heat into the airstream via evaporation while descending
over the conduits of the heat transfer coil 832. Because the airstream
flows concurrently with the evaporative liquid (downward), both the
airstream and the evaporative liquid progressively approach the
temperature of the working fluid within the fluid conduits at the lower
portion 842 of the heat transfer coil 832 as they descend in an efficient
indirect heat transfer section. In the lower portion of the coil 842 the
evaporative liquid is warmest within the evaporative heat rejection
system. In some implementations the working fluid can be introduced into
the heat transfer coil(s) 832 at a lower portion 842 of the coil(s) and
can progress upwardly through the coil(s) to exit at a higher portion 844
of the coil(s), so that the working fluid will cool as it moves upwardly
through the coil(s) 832, and at the uppermost portion of the heat
transfer coil(s) 832 the working fluid will be the coolest, as will be
the evaporative liquid distributed from the liquid distribution system
822. Thus, the working fluid will be able to be cooled to a temperature
approaching the entering ambient wet
bulb temperature of the system,
which is the temperature the liquid distributed from the liquid
distribution system 822 approaches in an efficient system. If the working
fluid is a gas to be condensed, it can flow from an upper end 844 of the
coil 832 to a lower end 842 of the coil 832 due to drainage requirements
(i.e., so that the liquid component of the working fluid will drain under
gravity, velocity, and pressure influences out of the lower portion 842
of the coil(s) 832, while the gaseous portion of the working fluid flows
in the upper part of the coil(s).
[0059]The body 812 of the direct heat transfer section can include one or
more elements that have a large surface area with a plurality of air
passageways extending therethrough. The body surface can take many
different forms. In one form, the body 812 can include a stack of spaced
apart plastic sheet materials, for example, with the sheets oriented
vertically such that the evaporative liquid is distributed onto the
surface of sheets to flow downwardly, while air passages are formed
between the spaced sheets so as to allow a flow of air over the sheets as
the evaporative liquid is flowing over the sheets. In another
implementation, the sheet material can be non-planar so as to provide a
series of convolutions to increase the surface area for the evaporative
liquid to flow over, while still providing a plurality of air flow
passageways through the body 812. The body 812 can also include a series
of spaced slats or even a series of spaced tubes. Persons skilled in the
art recognize such body constructions by the term wet deck fill and
hereinafter the body 812 may be referred to as the wet deck fill or
simply fill.
[0060]The evaporative liquid that drains out of the indirect heat exchange
section 830 and that enters the top of the wet deck fill 812 is
relatively
hot as described above. As the evaporative liquid flows
through the wet deck fill 812, it is cooled evaporatively by air that is
drawn in to the evaporative heat rejection system 800 and that flows
through the wet deck fill 812. In an efficient system, the evaporative
liquid flowing through the wet deck fill 812 approaches the entering
ambient wet bulb temperature of the air entering the housing 834 of the
evaporative heat rejection system 800.
[0061]The air moving device 828 can be an axial bladed fan, positioned to
induce air concurrently through the indirect section 830 with respect to
the evaporative liquid, and cross flow through the direct section 824
with respect to the evaporative liquid, a centrifugal fan, or any device
that moves air over the heat transfer section(s). A series of air inlet
openings 848a, 848b can be provided in the housing 834 such that air is
induced through the indirect section 830 concurrently with respect to the
evaporative liquid, and cross flow through the direct section 824 with
respect to the evaporative liquid. Drift eliminators 852a, 852b can be
provided between the direct 824 and indirect 830 heat transfer sections
and the air moving device 828 to remove entrained liquid droplets in the
air stream prior to the air stream exiting the housing. The drift
eliminators may also be positioned such that air streams travelling
through the direct 824 and indirect 830 sections exit through their
respective drift eliminators 852a, 852b and do not stray into the other
heat transfer section. Many different types and constructions of drift
eliminators are known, including closely spaced metal, plastic or wood
slats or louvers that permit air flow therethrough but that collect fine
water droplets in the air.
[0062]In addition to fans, many other types of air moving devices will be
apparent to those skilled in the art including blowers of various
constructions, movable diaphragms, and even air moving devices with no
moving parts, such as convection chimneys. The position of the air outlet
opening 850 may vary and may be located in sidewall of the housing 834,
rather than a top wall, to create a horizontal discharge system, if space
requirements warrant. Air can also be drawn upwardly through the direct
section 824 in a counter flow arrangement rather than the cross flow
arrangement illustrated in FIG. 8. Air can also be drawn across the
indirect heat transfer section 830 in a cross flow with respect to the
evaporative liquid.
[0063]A liquid collector 838 can be positioned to collect evaporative
liquid that drains out of the direct heat transfer section 824. For
example, the liquid collector can be a sump positioned below the direct
heat transfer section 824, such that evaporative liquid that drains out
of the direct heat transfer section 824 collects in the sump 838, where
it can mix adiabatically and reach a uniform temperature. The evaporative
liquid that drains out of the direct heat transfer section 824 can be
cooled additionally in an external system before being recirculated to
the liquid distribution system 822 for distribution over the indirect
heat transfer section 830.
[0064]A liquid recirculation system 840 (e.g., one or more pumps and
associated piping) can be coupled to the liquid collector 838 and to the
liquid distribution system 822 to return the evaporative liquid from the
liquid collector 838 to the liquid distributor 822. For example, a drain
pipe 839 coupled to the liquid collector 838 can route evaporative liquid
to a pump 841 that returns the evaporative liquid through piping 843 to
the liquid distribution system 822. The pump 841 can provide the
evaporative liquid to the liquid distribution system 822 at a
predetermined pressure above the ambient atmospheric pressure. Although a
single pump 841 is shown close to the bottom of the evaporative heat
rejection system 800, more than one pump can be used to return the
evaporative liquid to the liquid distribution system 822, and the pump(s)
can be positioned anywhere within the evaporative heat rejection system
800.
[0065]The housing 834 is illustrated as being constructed of substantially
vertical outer walls arranged generally perpendicular to one another so
as to form a generally rectilinear shape. This particular shape, while
convenient and economical to manufacture, is not necessary or critical to
performance of the heat rejection system 800, and the shape of the
housing 834 can vary widely. For example, the housing could have a
circular cross section or other geometrical shape and, in fact, various
components could be located in different housings, it not being critical
that all of the elements be located in a single housing.
[0066]In one implementation, the liquid distribution system 822 can
include a manifold 825 (also known as a header) that receives evaporative
liquid from the liquid recirculation system 840. The manifold 825 can be
coupled to a plurality of liquid conduits 826 that receive the
evaporative liquid and distribute the evaporative liquid over a heat
transfer surface (e.g., the indirect heat transfer section 830) of the
evaporative heat rejection system 800. The fluid conduits 826 can be any
type of conduit including tubes or pipes and can be made of any type of
material including polyvinylchloride (PVC), stainless steel, or rubber
tubing. In the implementation shown in FIG. 8, the conduits 826 are shown
as extending out of the page from the manifold 825 in a direction
substantially perpendicular to the coil(s) 832 of the indirect heat
transfer section 830. However, the conduits can be arranged in any
orientation relative to the coils. In some implementations, the liquid
conduits 826 can be arranged to provide a relatively even distribution of
evaporative liquid over a heat transfer surface (e.g., the indirect heat
transfer section 830) of the evaporative heat rejection system 800 and to
allow for a flow of air to pass around the liquid conduits 826 and enter
the indirect heat transfer section 830. In other implementations, the
liquid conduits 826 can be arranged to distribute more evaporative liquid
to some parts of the coils than to others.
[0067]While certain features of the described implementations have been
illustrated as described herein, many modifications, substitutions,
changes and equivalents will now occur to those skilled in the art. For
example, the evaporative heat rejection system need not be a particular
implementation of the heat rejection systems disclosed herein. Rather,
the heat rejection system 10, 700, 800 can be any type of evaporative
heat rejection system, including a cross-flow heat rejection system, a
concurrent flow heat rejection system, a counter flow heat rejection
system, a heat rejection system having only one of an indirect or direct
cooling section, or a heat rejection system in which the indirect and
direct cooling sections are not aligned vertically. Other modifications
are also possible. It is, therefore, to be understood that the appended
claims are intended to cover all such modifications and changes as fall
within the true spirit of the embodiments of the invention.
* * * * *