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| United States Patent Application |
20090205350
|
| Kind Code
|
A1
|
|
Takahashi; Torahide
;   et al.
|
August 20, 2009
|
AIR CONDITIONING SYSTEM
Abstract
An air conditioning system includes a heat-pump type cooling unit and an
air-heating unit. On a first circulation path in the cooling unit,
provided are a gas-liquid separator provided between an expansion valve
and an evaporator for separating refrigerant supplied from the expansion
valve into refrigerant gas and refrigerant liquid and sending the
refrigerant liquid to the evaporator, a bypass path for flowing the
refrigerant gas through the first circulation path with bypassing the
evaporator, and a changeover valve for preventing the refrigerant liquid
from flowing into the evaporator. In warming-up mode, only the
refrigerant gas is circulated in a refrigeration cycle. According to the
system, air-heating can be achieved by driving the cooling unit even
under a condition where outside temperature is very low.
| Inventors: |
Takahashi; Torahide; (Tatebayashi-shi, JP)
; Nakamura; Kojiro; (Sano-shi, JP)
|
| Correspondence Address:
|
FOLEY AND LARDNER LLP;SUITE 500
3000 K STREET NW
WASHINGTON
DC
20007
US
|
| Assignee: |
CALSONIC KANSEI CORPORATION
|
| Serial No.:
|
364899 |
| Series Code:
|
12
|
| Filed:
|
February 3, 2009 |
| Current U.S. Class: |
62/238.6; 62/335; 62/498 |
| Class at Publication: |
62/238.6; 62/335; 62/498 |
| International Class: |
F25B 27/00 20060101 F25B027/00; F25B 7/00 20060101 F25B007/00; F25B 1/00 20060101 F25B001/00 |
Foreign Application Data
| Date | Code | Application Number |
| Feb 14, 2008 | JP | 2008-033718 |
Claims
1. An air conditioning system comprisinga heat-pump type cooling unit
including a first circulation path in which a first refrigerant
circulates andan air-heating unit including a second circulation path in
which a second refrigerant circulates,wherein,on the first circulation
path, provided area compressor for compressing the first refrigerant,a
condenser for heat-exchanging between the first refrigerant and the
second refrigerant and radiating heat of the first refrigerant,an
expansion unit for expanding the first refrigerant, andan evaporator for
heat-exchanging between the first refrigerant expanded by the expansion
unit and air to cool the air;the air-heating unit achieves air-heating by
using heat radiated by the condenser; andthe system further comprisesa
gas-liquid separator provided between the expansion unit and the
evaporator for separating the first refrigerant supplied from the
expansion unit into first refrigerant gas and first refrigerant liquid
and sending the first refrigerant liquid to the evaporator,a bypass path
for flowing the first refrigerant gas through the first circulation path
with bypassing the evaporator, anda refrigerant liquid flow preventing
unit for preventing the first refrigerant liquid from flowing into the
evaporator.
2. The air conditioning system according to claim 1, wherein,on the second
circulation path, provided area pump for circulating the second
refrigerant,a component container for arranging the condenser also on the
second circulation path,a heater core for heating air by heat-exchanging
between the second refrigerant and the air, anda radiator for radiating
heat of the second refrigerant; andthe second refrigerant is fluid to
achieve heat-exchanging with sensible heat change.
3. The air conditioning system according to claim 1, wherein,a first
orifice and a second orifice are capable of provided on the bypass path
alternatively.
4. The air conditioning system according to claim 1, wherein,the
refrigerant liquid flow preventing unit is a changeover valve capable of
moving between a first position and a second position,when the changeover
valve is set to the first position, the bypass path is communicated with
the first circulation path and the first circulation path is blocked so
as not to flow the first refrigerant liquid into the evaporator, andwhen
the changeover valve is set to the second position, the bypass path is
communicated with the first circulation path and the first circulation
path is opened so as to flow the first refrigerant liquid into the
evaporator.
5. The air conditioning system according to claim 4, wherein,the
changeover valve has a first orifice to make the first refrigerant gas
passing through at the first position and a second orifice to make the
first refrigerant gas passing through at the first position, andflowing
resistance of the first orifice is set to be optimum for warming-up mode
and flowing resistance of the second orifice is set to be optimum for
heating/cooling mode.
6. The air conditioning system according to claim 1, wherein,the bypass
path passes through a position where the first refrigerant liquid is
normally held within a refrigerant tank within the gas-liquid separator,
andthe inside of the bypass path communicates with the inside of the
refrigerant tank through an oil breed hole at the position.
7. The air conditioning system according to claim 1, wherein,changeover
between the warming-up mode, in which it is prevented that the first
refrigerant liquid flows into the evaporator, and the heating mode, in
which it is allowed that the refrigerant liquid flows into the
evaporator, is done based on at least one of intake air temperature into
the evaporator and refrigerant pressure at an inlet side of the
compressor.
Description
BACKGROUND OF THE INVENTION
[0001]1. Field of the Invention
[0002]The present invention relates to an air conditioning system that can
achieve air-heating by using a heat-pump type cooling unit.
[0003]2. Description of Related Art
[0004]A conventional air conditioning system is disclosed in Japanese
Patent Application Laid-Open Number 2002-98430. As shown in FIG. 9, the
air conditioning system includes a heat-pump type cooling unit 100 and an
air-heating circulation unit 120. The heat-pump type cooling unit 100 has
a first circulation path 101 along which first refrigerant circulates.
The air-heating circulation unit 120 has a second circulation path 121
along which second refrigerant circulates.
[0005]A compressor 102, a heat-radiating side of an internal heat
exchanger 103, an in-compartment heat exchanger 104, an expansion valve
105, an evaporator (external heat exchanger) 106 and a gas-liquid
separator 107 are provided on the first circulation path 101 in the
heat-pump type cooling unit 100. The in-compartment heat exchanger 104 is
provided within an air-conditioning duct 110. A pump 122 for circulating
the second refrigerant, a heat-receiving side of the internal heat
exchanger 103 and a heater core 123 are provided on the second
refrigerant path 121 in the air-heating circulation unit 120.
[0006]In a heating mode, the compressor of the heat-pump type cooling unit
100 and the pump 102 of the air-heating circulation unit 120 are both
driven. Heat of the first refrigerant is radiated at the in-compartment
heat exchanger 104 for air heating. In addition, the heat of the first
refrigerant is conducted to the second refrigerant in the internal heat
exchanger 103. And then, heat of the second refrigerant is radiated at
the heater core 123 for air heating.
[0007]In the air conditioning system with the heat-pump type cooling unit
100 as explained above, the cooling unit 100 is driven even at the
heating mode and the first refrigerant needs to receive heat from flowing
air at the evaporator 106.
SUMMARY OF THE INVENTION
[0008]However, certain degree of temperature difference should be needed
between the temperature of the first refrigerant and the temperature of
the passing air through the evaporator in order that adequate
heat-changing by the evaporator is achieved. In the above conventional
example, it may occasionally happen that the desired temperature
difference cannot be obtained under a very low temperature condition.
[0009]Namely, for example the first refrigerant is HFC134a, evaporating
pressure of the refrigerant is 1.01 bar (almost atmosphere pressure: 1
atm) at -26.2 deg C. and 1.33 bar at -20.0 deg C. as shown in FIG. 10.
Therefore, the pressure may be reduced by 0.32 Bar and then the pressure
in the first circulation path 101 will be equal-to or lower-than the
atmosphere pressure. And then, since the gas-liquid separator 107 is
provided between the evaporator 106 and the compressor 102, the
evaporator 106 cannot achieve heat-exchanging if flowing resistance
through the gas-liquid separator 107 is equivalent to 0.32 bar. As a
result, air heating cannot be achieved.
[0010]An object of the present invention is to provide an air conditioning
system that can achieve air-heating by driving a heat-pump type cooling
unit even under a condition where outside temperature is very low.
[0011]An aspect of the present invention is to provide an air conditioning
system that includes a heat-pump type cooling unit including a first
circulation path in which a first refrigerant circulates and an
air-heating unit including a second circulation path in which a second
refrigerant circulates. A compressor for compressing the first
refrigerant, a condenser for heat-exchanging between the first
refrigerant and the second refrigerant and radiating heat of the first
refrigerant, an expansion unit for expanding the first refrigerant, and
an evaporator for heat-exchanging between the first refrigerant expanded
by the expansion unit and air to cool the air are provided on the first
circulation path. The air-heating unit achieves air-heating by using heat
radiated by the condenser. The system further includes a gas-liquid
separator provided between the expansion unit and the evaporator for
separating the first refrigerant supplied from the expansion unit into
first refrigerant gas and first refrigerant liquid and sending the first
refrigerant liquid to the evaporator, a bypass path for flowing the first
refrigerant gas through the first circulation path with bypassing the
evaporator, and a refrigerant liquid flow preventing unit for preventing
the first refrigerant liquid from flowing into the evaporator.
[0012]According to the aspect of the present invention, the first
refrigerant liquid is prevented from flowing into the evaporator by the
refrigerant liquid flow preventing unit and only the first refrigerant
gas is circulated through the bypass path (the warming-up mode). As a
result, the evaporator does not achieve heat-exchanging but heat quantity
equivalent to work of the compressor is used for air-heating. Therefore,
air-heating can be achieved even under a condition where outside
temperature is very low.
[0013]It is preferable that a pump for circulating the second refrigerant,
a component container for arranging the condenser also on the second
circulation path, a heater core for heating air by heat-exchanging
between the second refrigerant and the air, and a radiator for radiating
heat of the second refrigerant are provided on the second circulation
path. The second refrigerant is fluid to achieve heat-exchanging with
sensible heat change
[0014]According to this, air-heating can be done by way of heat-radiation
by the heater core in a hearing mode and air-cooling can be done by way
of heat-radiation by the radiator in a cooling mode. Note that, if the
condenser is a water-cooling type with higher heat-transfer efficiency
than an air-cooling type, it can be down-sized and thereby flowing
resistance of the first refrigerant can be reduced. As a result, since
needed power for driving the compressor can be reduced by the flowing
resistance reduction, driving force for the compressor can be saved and
thereby the compressor can be down-sized. In addition, if the refrigerant
in the second circulation path does not change its phase in a liquid
phase but takes sensible heat change, heat-transfer efficiency can be
further improved and down-sizing can be achieved.
[0015]It is preferable that a first orifice and a second orifice are
capable of provided on the bypass path alternatively.
[0016]According to this, even if the refrigerant liquid flows through the
bypass path, the refrigerant liquid is gasified again. Therefore, it can
be prevented that the refrigerant liquid returns to the compressor.
[0017]It is preferable that the refrigerant liquid flow preventing unit is
a changeover valve capable of moving between a first position and a
second position. When the changeover valve is set to the first position,
the bypass path is communicated with the first circulation path and the
first circulation path is blocked so as not to flow the first refrigerant
liquid into the evaporator. When the changeover valve is set to the
second position, the bypass path is communicated with the first
circulation path and the first circulation path is opened so as to flow
the first refrigerant liquid into the evaporator.
[0018]According to this, since operation mode (between the warming-up mode
and the heating/cooling mode) can be changed over by way of changeover
control of the changeover valve 8, changeover operation can be done
easily.
[0019]It is further preferable that the changeover valve has a first
orifice to make the first refrigerant gas passing through at the first
position and a second orifice to make the first refrigerant gas passing
through at the first position. Flowing resistance of the first orifice is
set to be optimum for warming-up mode and flowing resistance of the
second orifice is set to be optimum for heating/cooling mode.
[0020]According to this, the changeover valve is controlled so that the
refrigerant gas passes through the first orifice in the warm-up mode and
passes through the second orifice in the heating/cooling mode. Although
flow quantity of the refrigerant gas may be differentiated between the
warming-up mode and the heating/cooling mode, appropriate flowing
resistance can be set for each mode.
[0021]It is preferable that the bypass path passes through a position
where the first refrigerant liquid is normally held within a refrigerant
tank within the gas-liquid separator. The inside of the bypass path
communicates with the inside of the refrigerant tank through an oil breed
hole at the position.
[0022]According to this, since oil is circulated together with the
refrigerant gas downstream the bypass path, the oil can be returned to
the compressor even in the warming-up mode. As a result, reliability of
the compressor can be ensured.
[0023]It is preferable that changeover between the warming-up mode (it is
prevented that the first refrigerant liquid flows into the evaporator)
and the heating mode (it is allowed that the refrigerant liquid flows
into the evaporator) is done based on at least one of intake air
temperature into the evaporator and refrigerant pressure at an inlet side
of the compressor.
[0024]According to this, since it depends on the intake air temperature of
the evaporator whether or not the evaporator can done appropriate
heat-exchanging, mode changeover can be done appropriately by way of the
mode changeover based on the intake air temperature of the evaporator.
[0025]Alternatively, since it depends on the refrigerant pressure at the
inlet side of the compressor whether or not the refrigerant pressure at
the inlet side of the compressor is equal-to or lower-than the atmosphere
pressure, mode changeover can be done appropriately by way of the mode
changeover based on the refrigerant pressure at the inlet side of the
compressor.
BRIEF DESCRIPTION OF THE DRAWINGS
[0026]FIG. 1 is a configuration diagram of an air conditioning system
according to an embodiment of the present invention;
[0027]FIG. 2 is a configuration diagram of a gas-liquid separator in the
embodiment of the present invention;
[0028]FIG. 3A is a configuration diagram showing a changed-over position
of a changeover valve under an warming-up mode in the embodiment of the
present invention;
[0029]FIG. 3B is a configuration diagram showing a changed-over position
of the changeover valve under a heating mode or a cooling mode in the
embodiment of the present invention;
[0030]FIG. 4 is a configuration diagram of main elements in an
air-conditioning duct in the embodiment of the present invention;
[0031]FIG. 5 is a circuit block diagram of a control system in the
embodiment of the present invention;
[0032]FIG. 6 is a configuration diagram showing a flow of refrigerant
under the idle warming-up mode in the embodiment of the present
invention;
[0033]FIG. 7 is a configuration diagram showing a flow of refrigerant
under the heating mode in the embodiment of the present invention;
[0034]FIG. 8 is a P-h diagram on which shown is a condition of a heat-pump
type cooling unit (refrigeration cycle) in the embodiment of the present
invention;
[0035]FIG. 9 is a configuration diagram of a conventional air conditioning
system; and
[0036]FIG. 10 is a P-h diagram on which shown is a condition of a
conventional heat-pump type cooling unit (refrigeration cycle).
DETAILED DESCRIPTION OF THE EMBODIMENT
[0037]Hereinafter, one embodiment according to the present invention will
be explained with reference to drawings.
[0038]As shown in FIG. 1, an air conditioning system is combined of a
heat-pump type cooling unit A and an air-heating circulation unit B.
[0039]The heat-pump type cooling unit A includes a first circulation path
1. The first circulation path 1 is filled with first refrigerant
(HFC134a). A compressor 2, a water-cooled condenser 3, an internal heat
exchanger 4, an expansion valve (expansion unit) 5, a gas-liquid
separator 6, an evaporator 7 and a changeover valve (refrigerant liquid
flow preventing unit) 8 are provided on the first circulation path 1 in
this order.
[0040]The compressor 2 inhales the relatively low-temperature and pressure
first refrigerant and discharges the high-temperature and pressure first
refrigerant after compressing it.
[0041]The water-cooled condenser 3 is arranged within an after-mentioned
unit container 13 on the second circulation path 10. The first
refrigerant output from the compressor 2 is cooled by the second
refrigerant. Specifically, heat-exchanging is achieved between the first
refrigerant and the second refrigerant at the water-cooled condenser 3.
The second refrigerant is heated by the first refrigerant.
[0042]The internal heat exchanger 4 achieves heat-exchanging between the
first refrigerant output from the water-cooled condenser 3 and the
low-temperature first refrigerant output from the evaporator 7. The first
refrigerant output from the water-cooled condenser 3 is further cooled
down.
[0043]The expansion valve 5 expands the first refrigerant (reduce the
pressure of the first refrigerant) had passed through the internal heat
exchanger 4 and sends it to the gas-liquid separator 6 as a
low-temperature and pressure gas.
[0044]The gas-liquid separator 6 separates the first refrigerant output
from the expansion valve 5 into gas phase and liquid phase. The first
refrigerant in the liquid phase is temporally held in the gas-liquid
separator 6. Detailed configuration of the gas-liquid separator 6 will be
explained later in detail.
[0045]The evaporator 7 achieves heat-exchanging between the first
refrigerant liquid output from the gas-liquid separator 6 and air had
passed through the evaporator 7. The air had passed through the
evaporator 7 is cooled down by the first refrigerant. The evaporator 7 is
provided within an air-conditioning duct 30 as explained later.
[0046]The changeover valve 8 changes over the flow of the first
refrigerant to make the first refrigerant flow into the evaporator 7 or
not. Detailed configuration of the changeover valve 8 will be explained
later in detail.
[0047]A bypass path 9 for the refrigerant gas is provided in the first
circulation path 1 so as to communicate the gas-liquid separator 6 and
the changeover valve 8.
[0048]The air-heating circulation unit B includes a second circulation
path 10. The second circulation path 10 is filled with second refrigerant
(liquid such as water, antifreeze solution or the like). A pump 11, a
radiator 12, the unit container 13 and a heater core 14 are provided on
the second circulation path 10 in this order. The unit container 13 is a
space having a larger cross-sectional area than that of the second
circulation path 10. The above-mentioned water-cooled condenser 3 and an
electric heater 15 are contained within the unit container 13.
[0049]The pump 11 inhales the second refrigerant and then pumps it out in
order to circulates it along the second circulation path 10. The second
refrigerant liquid pumped by the pump 11 circulates along the second
circulation path 10 in liquid phase without changing its phase. The
second refrigerant takes sensible heat change due to heat-changing.
[0050]The radiator 12 is a unit for radiating heat of the second
refrigerant to fresh air. The fresh air is blown to the radiator 12 by an
electric fan or air flow due to a vehicle running and then heat-exchange
is achieved between the second refrigerant and the fresh air.
[0051]The electric heater 15 is provided beneath the water-cooled
condenser 13 and heats the second refrigerant by its heat with being
energized.
[0052]The heater core 14 heats air passing through it by achieving
heat-exchanging between the second refrigerant and the air passing
through it. The heater core 14 is provided within the air-conditioning
duct 30.
[0053]A radiator-bypass path 16 is provided in the second circulation path
10 so as to bypass the radiator 12. The flow of the second refrigerant
can be changed into the radiator 12 or the radiator-bypass path 16 by
changing over a flow-path changeover valve 17 provided upstream of the
radiator 12.
[0054]The gas-liquid separator 6 has a refrigerant tank 6a within its
inside as shown in FIG. 2. A refrigerant inlet 1a is connected at an
upper portion of the refrigerant tank 6a. The refrigerant inlet la
configures a part of the first circulation path 1. A refrigerant outlet
opening 1b is opened at a lower portion of the refrigerant tank 6a. The
refrigerant outlet 1b is connected to the evaporator 7 and configures a
part of the first circulation path 1. the refrigerant liquid is output
from the refrigerant outlet 1b to the evaporator 7. The bypass path 9 for
the refrigerant gas is also connected at the upper portion of the
refrigerant tank 6a. The refrigerant gas is output through the bypass
path 9 to the changeover valve 8. In addition, the bypass path 9 is led
out of the refrigerant tank 6a via the lower portion of the refrigerant
tank 6a and a position where the refrigerant liquid is normally held. The
inside of the bypass path 9 communicates with the inside of the
refrigerant tank 6a through an oil breed hole 9a at the position where
the refrigerant liquid is held.
[0055]The changeover valve 8 has a valve housing 20 as shown in FIGS. 3A
and 3B. The first circulation path 1A from the evaporator 7 ("1A" is
allocated for distinction in FIGS. 3A and 3B) and the bypass path 9 are
connected to two inlet ports of the valve housing 20, respectively. The
first circulation path 1B led out to the compressor 2 ("1B" is allocated
for distinction in FIGS. 3A and 3B) is connected to two outlet ports of
the valve housing 20. A valve element 21 is provided within the valve
housing 20. The valve element 21 includes a path 22 for the refrigerant
liquid. The valve element 21 also includes a first orifice 23 and a
second orifice 24 for the refrigerant gas. The first orifice 23 has a
smaller inner diameter than that of the second orifice 24. The first
orifice 23 provides large flowing resistance and the second orifice 24
provides small flowing resistance. Specifically, the flowing resistance
of the first orifice 23 is set to be optimum for warming-up mode and the
second orifice 24 is set to be optimum for heating/cooling mode. The
valve element 21 moves between a first position (FIG. 3A) and a second
position (FIG. 3B) according to a changeover command from a controller.
[0056]With respect to the first position shown in FIG. 3A, the refrigerant
liquid flowing between the first circulation path 1A and the first
circulation path 1B is blocked and the refrigerant gas flowing between
the bypass path 9 and the first circulation path 1B is allowed through
the first orifice 23. Therefore, the refrigerant liquid does not flow
into the evaporator 7 and only the refrigerant gas circulates in the
refrigeration cycle.
[0057]With respect to the second position shown in FIG. 3B, the
refrigerant liquid flowing between the first circulation path 1A and the
first circulation path 1B is allowed and the refrigerant gas flowing
between the bypass path 9 and the first circulation path 1B is also
allowed through the second orifice 24. Therefore, the refrigerant liquid
flows into the evaporator 7 and the refrigerant gas circulates in the
refrigeration cycle with bypassing the evaporator 7 through the bypass
path 9.
[0058]Next, configurations within the air-conditioning duct 30 will be
explained. An air selector door (not shown) and a blower fan 31 are
provided within the air-conditioning duct 30 in this order. The air
selector door is changed its position between an interior-air position
for inhaling air inside a vehicle compartment (interior air) and a
fresh-air position for inhaling air outside the vehicle compartment
(fresh air). Interior air or fresh air is inhaled into the air
conditioning duct 30 by flowing force of the blower fan 31.
[0059]The evaporator 7 and the heater core 14 is further provider within
the air-conditioning duct 30 in this order. A temperature sensor 32 is
provided just upstream the evaporator 7. The temperature sensor 32
detects air temperature before passing through the evaporator 7 (intake
air temperature) to output it to the controller 40 (see FIG. 5). A
mixture door 33 is provided between the evaporator 7 and the heater core
14. The mixture door 33 adjusts how much rate of cooled air from the
evaporator 7 to be sent to the heater core 14. In warming-up mode, full
heating mode and so on, entire air passing through the evaporator 7 is
sent to the heater core 14. Air passing-through and bypassing the heater
core 14 is blown out from desired ventilation grills.
[0060]Next, control system of air conditioning system for a vehicle will
be explained in outline. As shown in FIG. 5, an input command (heating
operation command, cooling operation command or the like) from a
operation unit 41 and a detection signal of the temperature sensor 32 are
input to the controller 40. The controller 40 controls the compressor 2,
the pump 11, door actuators 42, the changeover valve 8, the electric
heater 15, the flow-path changeover valve 17 and so on based on the input
command by a user, detection information of the temperature sensor 32 or
the like. The door actuators 42 actuate the air selector door (not
shown), the mixture door 33 and so on.
[0061]Next, will be explained behavior of the air conditioning system for
a vehicle in the present embodiment under heating operation.
[0062]On generating the heating operation command, the controller 40
drives the door actuators 42 to move the mixture door 33 to the position
so that entire cooled air from the evaporator 7 will be sent to the
heater core 14 (FIG. 4) and to move the air selector door (not shown) to
the interior-air position. In addition, the controller 40 drives the
compressor 2 and the pump 11 and controls the flow-path changeover valve
17 so as to flow the refrigerant to the radiator-bypass path 16.
[0063]The controller 40 gets the detected temperature by the temperature
sensor 32 parallel to the above controls. The changeover valve 8 is set
to the first position (FIG. 3A) to achieve the warming-up mode when the
detected temperature by the temperature sensor 32 is not more than a
predetermined temperature (e.g. -20 deg C.). Basically the detected
temperature by the temperature sensor 32 at starting-up may be equal to
outside temperature.
[0064]As mentioned above, the first refrigerant in the heat-pump type
cooling unit A is separated into gas phase (refrigerant gas) and liquid
phase (refrigerant liquid) by the gas-liquid separator 6. In the
warming-up mode, the refrigerant liquid does not flow into the evaporator
7 and only the refrigerant gas circulates in the refrigeration cycle with
bypassing the evaporator 7 through the bypass path 9 as shown in FIG. 6.
Therefore, the first refrigerant is heated by heat quantity equivalent to
work of the compressor 2 and heat of the first refrigerant is radiated at
the water-cooled condenser 3. The second refrigerant in the air-heating
circulation unit B is heated by heat-radiation at the water-cooled
condenser 3 and heat of the second refrigerant is radiated at the heater
core 14 to heat flowing air within the air-conditioning duct 30. The
heated air by the heater core 14 is blown out into a vehicle compartment.
[0065]Therefore, the vehicle compartment can be heated by using the
heat-pump type cooling unit A regardless of outside temperature.
[0066]Note that, in case where the electric heater 15 is further used,
since the second refrigerant is heated by both heat quantity equivalent
to work of the compressor 2 and heat quantity by the electric heater 15,
heating can be done more quickly.
[0067]As the vehicle compartment is warmed up gradually as mentioned
above, the detected temperature by the temperature sensor 32 will
gradually increases. The controller 40 continuously checks the detected
temperature by the temperature sensor 32 and changes the changeover valve
8 to the second position (FIG. 3B) to achieve the heating mode when the
detected temperature becomes more than the predetermined temperature
(e.g. -20 deg C.) to.
[0068]As mentioned above, the first refrigerant in the heat-pump type
cooling unit A is separated into gas phase (refrigerant gas) and liquid
phase (refrigerant liquid) by the gas-liquid separator 6. In the heating
mode, the refrigerant liquid flows into the evaporator 7 and the
refrigerant gas circulates in the refrigeration cycle with bypassing the
evaporator 7 through the bypass path 9 as shown in FIG. 7. Therefore, the
first refrigerant is heated by heat quantity equivalent to work of the
compressor 2 and condensation of the first refrigerant. Then, heat of the
first refrigerant is radiated at the water-cooled condenser 3. The second
refrigerant in the air-heating circulation unit B is heated by
heat-radiation at the water-cooled condenser 3 and heat of the second
refrigerant is radiated at the heater core 14 to heat flowing air within
the air-conditioning duct 30. The heated air by the heater core 14 is
blown out into a vehicle compartment.
[0069]In the heating mode, the refrigerant liquid output from the
gas-liquid separator 6 flows into the evaporator 7 for heat-exchanging at
the evaporator 7. A refrigerant evaporating pressure at an outlet port of
the evaporator 7 can be reduced by a pressure equivalent to flowing
resistance reduction due to the gas-liquid separator 6 (between the
orifices 23 and 24) and bypassing the evaporator 7 as shown in FIG. 8
compared with the conventional system where a gas-liquid separator is
provided between an evaporator and a compressor. Therefore, temperature
difference between the first refrigerant and the air passing through the
evaporator 7 even under a very low temperature condition (e.g. almost -20
deg C.) can be made larger than the conventional system. As a result,
heat-exchanging can be achieved efficiently and heating performance in
the heating mode can be improved. In the conventional system, an
evaporating temperature of the first refrigerant must be -20 deg C. at
least as shown in FIG. 10. Therefore, heat-exchanging for air-heating
cannot be achieved if air temperature before passing through the
evaporator (intake air temperature) is -20 deg C. On the contrary, an
evaporating temperature of the first refrigerant can be -26.2 deg C. at
least in the present embodiment as shown in FIG. 8. Heat-exchanging for
air-heating can be achieved even if the air temperature before passing
through the evaporator 7 (intake air temperature) is -20 deg C.
[0070]Since the refrigerant gas, which can not be contributed to
heat-absorption at the evaporator 7, bypasses the evaporator 7,
heat-exchange efficiency of the evaporator can be improved. The heating
performance in the heating mode can be improved in this view point.
[0071]On generating the cooling operation command (in the cooling mode),
almost the same operations are done as the heating mode. The flow-path
changeover valve 17 is changed so as to flow the refrigerant to the
radiator 12. Therefore, heat of the first refrigerant is radiated outside
the vehicle compartment by the radiator 12. In addition, the mixture door
33 is moved to a position for restricting a flow amount to the heater
core 14. Then, the first refrigerant cools flowing air within the
air-conditioning duct 30 by the evaporator. Cooled air air-conditioned
with the cooled air by the evaporator 7 and/or heated air passing through
the heater core 14 is supplied into the vehicle compartment.
[0072]In the above embodiment, the pump 11 for circulating the second
refrigerant, the component container 13 for arranging the water-cooled
condenser 3 on the second circulation path 10, the heater core 14 for
heating air by heat-exchanging between the second refrigerant and the
air, the radiator 12 for radiating heat of the second refrigerant are
provided, and the second refrigerant is fluid to achieve heat-exchanging
with sensible heat change. Therefore, air-heating and air-cooling can be
done by way of the heat-radiation by the heater core 14 in the hearing
mode and by the radiator 12 in the cooling mode. In addition, since the
condenser 3 is a water-cooling type with higher heat-transfer efficiency
than an air-cooling type, it can be down-sized and thereby flowing
resistance of the first refrigerant can be reduced. As a result, since
needed power for driving the compressor 2 can be reduced by the flowing
resistance reduction, driving force for the compressor 2 can be saved and
thereby the compressor can be down-sized. Furthermore, since the
refrigerant in the second circulation path 10 does not change its phase
in a liquid phase but takes sensible heat change, heat-transfer
efficiency can be further improved and down-sizing can be achieved.
[0073]In the above embodiment, the refrigerant liquid flow preventing unit
is the changeover valve 8 which can be changed over between the first
position and the second position. When the changeover valve 8 is set to
the first position, the bypass path 9 is communicated with the first
circulation path 1 and the refrigerant flowing between the first
circulation path 1A and the first circulation path 1B (see FIGS. 3A and
3B) is blocked so as not to flow the refrigerant into the evaporator 7.
When the changeover valve 8 is set to the second position, the bypass
path 9 is communicated with the first circulation path 1 and the
refrigerant flowing between the first circulation path 1A and the first
circulation path 1B (see FIGS. 3A and 3B) is allowed so as to flow the
refrigerant into the evaporator 7. Therefore, since operation mode
(between the warming-up mode and the heating/cooling mode) can be changed
over by way of changeover control of the changeover valve 8, changeover
operation can be done easily.
[0074]In the above embodiment, the first orifice 23 and the second orifice
24 are provided on the bypass path 9 (specifically within the changeover
valve 8). Even if the refrigerant liquid flows through the bypass path 9,
the refrigerant liquid is gasified again. Therefore, it can be prevented
that the refrigerant liquid returns to the compressor 2.
[0075]In the above embodiment, the changeover valve 8 includes the first
orifice 23 for allowing the refrigerant gas flowing at its first position
and the second orifice 24 for allowing the refrigerant gas flowing at its
second position. The flowing resistance of the first orifice 23 is set
adequately for the warming-up mode. The flowing resistance of the second
orifice 24 is set adequately for the heating/cooling mode. Although flow
quantity of the refrigerant gas may be differentiated between the
warming-up mode and the heating/cooling mode, appropriate flowing
resistance can be set for each mode.
[0076]In the above embodiment, the bypass path 9 passes through a position
where the refrigerant liquid is normally held within the refrigerant tank
6a of the gas-liquid separator 6 and the inside of the bypass path 9
communicates with the inside of the refrigerant tank 6a through the oil
breed hole 9a at the position. Therefore, since oil is circulated
together with the refrigerant gas downstream the bypass path 9, the oil
can be returned to the compressor 2 even in the warming-up mode. As a
result, reliability of the compressor 2 can be ensured.
[0077]In the above embodiment, changeover between the warming-up mode (it
is prevented that the refrigerant liquid flows into the evaporator 7) and
the heating mode (it is allowed that the refrigerant liquid flows into
the evaporator 7) is done based on the intake air temperature. Since it
depends on the intake air temperature of the evaporator 7 whether or not
the evaporator 7 can done appropriate heat-exchanging, mode changeover
can be done appropriately by way of the mode changeover based on the
intake air temperature of the evaporator 7.
[0078]In addition, changeover control between the warm-up mode and the
heating mode may be done based on the refrigerant pressure at the inlet
side of the compressor 2. Since it depends on the refrigerant pressure at
the inlet side of the compressor 2 whether or not the refrigerant
pressure at the inlet side of the compressor 2 is equal-to or lower-than
the atmosphere pressure, mode changeover can be done appropriately by way
of the mode changeover based on the refrigerant pressure at the inlet
side of the compressor 2. Note that changeover between the warming-up
mode and the heating mode may be done based on both the intake air
temperature of the evaporator 7 and the refrigerant pressure at the inlet
side of the compressor 2.
[0079]In the above embodiment, entire of the cooled air passing through
the evaporator 7 is returned to the vehicle compartment in the heating
mode. However, entire or some of the cooled air passing through the
evaporator 7 may be ejected outside the vehicle compartment. When the
temperature of the cooled air passing through the evaporator 7 is lower
than outside temperature, heating performance can be improved.
[0080]In the above embodiment, the electric heater 15 is used. However,
the same workings and advantages can be achieved by a combustion heater
or the like.
[0081]In the above embodiment, HFC134a is used as the first refrigerant
and water, antifreeze solution or the like is used as the second
refrigerant. Other refrigerant may be used.
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