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| United States Patent Application |
20090223975
|
| Kind Code
|
A1
|
|
McCallister; Glenn Miller
|
September 10, 2009
|
Flooded Frame Truck Mounted Tank
Abstract
A liquid-holding tank for mounting on the frame of a vehicle is disclosed.
The tank comprises an elongate tank body and a tank frame coupled to the
elongate tank body and extending downwardly therefrom. The tank frame and
the elongate tank body form a reservoir, and the tank frame is adapted to
rest directly on the vehicle frame.
| Inventors: |
McCallister; Glenn Miller; (Jackson, MO)
|
| Correspondence Address:
|
HAYNES AND BOONE, LLP;IP Section
2323 Victory Avenue, Suite 700
Dallas
TX
75219
US
|
| Assignee: |
SEMO TANK/BAKER EQUIPMENT COMPANY
Perryville
MO
|
| Serial No.:
|
138954 |
| Series Code:
|
12
|
| Filed:
|
June 13, 2008 |
| Current U.S. Class: |
220/563; 220/315; 220/4.12; 220/745 |
| Class at Publication: |
220/563; 220/745; 220/315; 220/4.12 |
| International Class: |
B65D 88/12 20060101 B65D088/12; B65D 90/34 20060101 B65D090/34 |
Claims
1. A liquid-holding tank for mounting on the frame of a vehicle, the tank
comprising:an elongate tank body having curved side walls coupled to and
disposed above a generally rectangular frame, the elongate tank body
defining an interior chamber;the frame having generally vertical side
walls extending from a generally planar tank floor, the generally
vertical side walls coupled to the curved side walls, the frame adapted
to directly support the tank on the vehicle frame, the frame further
adapted to be in fluid communication with the chamber and receive the
liquid, thereby lowering a vertical center of gravity of the tank;front
and rear vessel heads coupled to the curved side walls and frame;a lid
coupled to the curved side walls and the vessel heads;at least one
longitudinal baffle coupled longitudinally inside the chamber; andat
least one transverse baffle coupled transversely inside the chamber.
2. The liquid-holding tank of claim 1, further comprising a venting system
for continuously venting the tank, the venting system comprising:a
generally vertical vent pipe having upper and lower ends, the upper end
penetrating through the lid and the lower end extending into the frame;
anda generally horizontal vent trough coupled to the lower end of the
vertical vent pipe, the vent trough being formed in the frame of the tank
and extending toward a drain.
3. The liquid-holding tank of claim 1, wherein the at least one transverse
baffle divides the chamber into lateral sections, the at least one
transverse baffle having lower passages which permit moderated
longitudinal movement of the liquid in the chamber.
4. The liquid-holding tank of claim 3, wherein the at least one transverse
baffle comprises a peripheral flange extending at least partially around
the at least one transverse baffle, wherein the peripheral flange is
coupled to an interior surface of the frame to provide structural support
to the frame.
5. The liquid-holding tank of claim 3, wherein the at least one transverse
baffle comprises:a transverse baffle ring having an outer edge having a
profile;a metal strap formed to match a lower portion of the outer edge
profile, the metal strap being coupled to the outer edge along the lower
portion, thereby forming a flanged ring coupled to an interior surface of
the frame to provide structural support to the frame; anda transverse
baffle plate coupled to the transverse baffle ring;
6. The liquid-holding tank of claim 3, wherein the at least one transverse
baffle comprises at least one service access port and a corresponding
cover for access between the lateral sections of the chamber.
7. The liquid-holding tank of claim 6, wherein the cover is cut from the
at least one transverse baffle along a generally circular profile having
at least two radially projecting tabs, wherein the radially projecting
tabs are adapted to attach the cover to the service access port forming
at least two voids left from removal of the tabs.
8. The liquid-holding tank of claim 1, wherein the at least one
longitudinal baffle divides the chamber into longitudinal sections having
moderated communication of the liquid therebetween, the at least one
longitudinal baffle comprising segmented panels, the segmented panels
being coupled between adjacent transverse baffles.
9. The liquid-holding tank of claim 1, wherein the at least one
longitudinal baffle comprises a first plurality of panels coupled between
adjacent transverse baffles, a second plurality of panels coupled between
a rear transverse baffle and the rear vessel head, a first single panel
coupled between the front vessel head and a vertical vent pipe, and a
second single panel coupled between the vertical vent pipe and a front
transverse baffle.
10. The liquid-holding tank of claim 9, wherein each of the transverse
baffles comprise one or more vertica
l brackets with horizontally slotted
holes adapted to receive fasteners securing the first and second
plurality of panels and the second single panel to the vertica
l brackets.
11. The liquid-holding tank of claim 1 wherein the lid comprises a
removable tank cover removably coupled to the curved side walls, the
removable tank cover adapted to provide overhead access to the chamber.
12. A liquid-holding tank for mounting on the frame of a vehicle
comprising:an elongate tank body having curved side walls coupled to
front and rear heads, the tank body generally defining an upper liquid
containment area;a closed-bottom tank frame coupled to the curved side
walls and further coupled to and extending between the front and rear
heads, the tank frame extending downwards, and generally defining a lower
liquid containment area which is fully open to the upper containment
area, the upper and lower containment areas forming a total containment
area, the lower containment area operable to lower a vertical center of
gravity of the total containment area, the tank frame comprising an
integral structural support, the tank frame directly contacting the
vehicle frame;a baffle system arranged to compartmentalize the total
containment area, the baffle system comprising a plurality of
longitudinal and transverse baffles; anda top coupled to the elongate
body.
13. The liquid-holding tank of claim 12, wherein the top has longitudinal
edges, the top comprising at least two upwardly projecting vertical ribs
coupled to and generally extending along the longitudinal edges of the
top.
14. The liquid-holding tank of claim 13, wherein the top further comprises
at least one end panel coupled between the vertical ribs.
15. The liquid-holding tank of claim 13, wherein the top and vertical ribs
are configured to form a storage area.
16. The liquid-holding tank of claim 13, wherein the top further comprises
an access port and a vertical vent hole, both located between the
vertical ribs, the vertical ribs providing roll-over protection for the
access port and the vertical vent hole.
17. The liquid-holding tank of claim 13, wherein the vertical ribs each
comprise a conduit space.
18. The liquid-holding tank of claim 17, further comprising at least one
vessel head channel coupled to the front head, the vessel head channel
being in open communication with at least one of the conduit spaces, and
the vessel head channel adapted to structurally support the front head.
19. A liquid-holding tank for mounting on the frame of a vehicle, the tank
comprising:an elongate tank body; anda tank frame coupled to the elongate
tank body and extending downwardly therefrom, the tank frame and the
elongate tank body forming a reservoir, the tank frame adapted to rest
directly on the vehicle frame.
20. The liquid-holding tank of claim 19, further comprising a plurality of
gusset braces coupled externally to both the tank frame and the tank body
to provide support for the tank body.
21. The liquid-holding tank of claim 19, wherein the tank frame comprises
at least one internal transverse structural support.
22. The liquid-holding tank of claim 19, wherein the tank frame is adapted
to simultaneously support the tank body and hold the liquid.
23. The liquid-holding tank of claim 19, wherein the tank frame is adapted
to be bottom-supported directly by the vehicle frame without any
intervening support structure between the vehicle frame and the tank
frame.
24. The liquid-holding tank of claim 19, wherein the tank frame bears
directly on the vehicle frame, and wherein sliding and separation between
the tank frame and the vehicle frame are substantially prevented by at
least one pair of side-attached mounts, each side-attached mount coupled
across corresponding outer surfaces of the tank frame and the vehicle
frame.
25. The liquid-holding tank of claim 24, wherein the side-attached mounts
comprise rigid mounts for rearward attachment and spring-dampened mounts
for forward attachment.
Description
CROSS-REFERENCE TO RELATED APPLICATION
[0001]This application claims the benefit of U.S. Provisional Patent
Application No. 61/033,559 filed Mar. 4, 2008 the disclosure of which is
incorporated herein by reference.
BACKGROUND
[0002]Vehicle mounted tanks that carry liquids face design challenges not
applicable to stationary tanks. The design challenges relate primarily to
the mass and nature of liquid when put into motion. The vehicle carrying
the tank may be hard to handle and may be prone to roll-overs due to the
momentum of the liquid.
SUMMARY
[0003]In one exemplary embodiment, a liquid-holding tank for mounting on
the frame of a vehicle is disclosed. The tank comprises an elongate tank
body having curved side walls coupled to and disposed above a generally
rectangular frame. The elongate tank body defines an interior chamber.
The frame has generally vertical side walls extending from a generally
planar tank floor. The generally vertical side walls are coupled to the
curved side walls. The frame is adapted to directly support the tank on
the vehicle frame, and the frame is further adapted to be in fluid
communication with the chamber and receive the liquid, thereby lowering a
vertical center of gravity of the tank. Front and rear vessel heads are
coupled to the curved side walls and frame, and a lid is coupled to the
curved side walls and the vessel heads. At least one longitudinal baffle
is coupled longitudinally inside the chamber, and at least one transverse
baffle is coupled transversely inside the chamber.
[0004]In another exemplary embodiment, a liquid-holding tank is disclosed
comprising an elongate tank body having curved side walls coupled to
front and rear heads. The tank body generally defines an upper liquid
containment area and a closed-bottom tank frame is coupled to the curved
side walls. The tank frame is further coupled to and extends between the
front and rear heads. The tank frame extends downwards, and generally
defines a lower liquid containment area which is fully open to the upper
containment area. The upper and lower containment areas form a total
containment area. The lower containment area is operable to lower a
vertical center of gravity of the total containment area. The tank frame
comprises an integral structural support and the tank frame directly
contacts the vehicle frame. A baffle system is arranged to
compartmentalize the total containment area and the baffle system
comprises a plurality of longitudinal and transverse baffles. A top is
coupled to the elongate body.
[0005]In yet another exemplary embodiment, a liquid-holding tank comprises
an elongate tank body. A tank frame is coupled to the elongate tank body
and extends downwardly therefrom. The tank frame and the elongate tank
body form a reservoir and the tank frame is adapted to rest directly on
the vehicle frame.
BRIEF DESCRIPTION OF THE DRAWINGS
[0006]Aspects of the present disclosure are best understood from the
following detailed description when read with the accompanying figures.
It is emphasized that, in accordance with the standard practice in the
industry, various features are not drawn to scale. In fact, the
dimensions of the various features may be arbitrarily increased or
reduced for clarity of discussion.
[0007]FIG. 1 is a rear isometric view of the flooded-frame tank according
to an exemplary embodiment.
[0008]FIG. 2 is a side view of the flooded-frame tank mounted on a truck
chassis according to an exemplary embodiment.
[0009]FIG. 3 is a lateral cross-sectional view of the flooded-frame tank
taken along line 3-3 in FIG. 2.
[0010]FIG. 4 is a longitudinal cross-sectional view of the flooded-frame
tank taken along line 4-4 in FIG. 3.
[0011]FIG. 5 is a cut-away isometric view of a lower rear region of the
flooded-frame tank according to an exemplary embodiment.
[0012]FIG. 6 is a top view of the flooded-frame tank according to an
exemplary embodiment with a portions of the tank partially cut away.
[0013]FIG. 7 is a front isometric view of the flooded-frame tank according
to an exemplary embodiment.
DETAILED DESCRIPTION
[0014]This disclosure describes a novel tank design for transporting a
liquid. The novel tank design has a lower vertical center of gravity as
compared to conventional tank designs. In particular, a typical
horizontal tank designed for transporting a liquid cannot rest directly
on a truck frame, but must have framing and legs to support the tank and
to attach the tank to the vehicle. In such designs, the tank's vertical
center of gravity is elevated and thus impacts the vehicle's handling and
safety. Thus, the novel tank design, according to one embodiment includes
a structurally sound tank frame that holds liquid and is open to the tank
body, thereby flooding the tank frame and lowering the vertical center of
gravity.
[0015]Referring to FIG. 1, a flooded-frame tank 100 is shown according to
an exemplary embodiment in a rear isometric view. Tank 100 is generally
constructed with an integral flooded frame 102 to which side walls 104
are coupled. A tank lid 106 connects side walls 104 together and
functions to cover the top of tank 100, thereby forming an elongated
body. Front and rear vessel heads 108 and 110 are coupled to flooded
frame 102, side walls 104, and lid 106 to make tank 100 leak tight. These
components of tank 100 may be welded or bolted, or otherwise fastened
together in a suitable manner.
[0016]Referring now to FIG. 2, a side view of a flooded-frame tank 100,
according to an exemplary embodiment, is shown mounted on a truck chassis
frame 112. In this novel embodiment, flooded frame 102 rests directly on
chassis frame 112. Flooded frame 102 may be bottom-supported directly by
chassis frame 112 without any intervening support structure between
chassis frame 112 and flooded frame 102. Since flooded frame 102
functions as a lower section of tank 100 and as a support structure of
tank 100, conventional tank legs and structural support are no longer
required. The removal of traditionally required tank legs and structural
support is possible through usage of novel and non-obvious structural
designs and construction methods which are disclosed herein. Thus,
flooded frame 102 allows the center of gravity to be lowered. In some
embodiments, the reduction or lowering of the center of gravity may be as
much as five inches, or more.
[0017]Flooded frame 102 may be secured to chassis frame 112, for example,
by a combination of side-attached mounts 114 and 116. Side-attached
mounts 114 and 116 include spring-dampened mounts 114 and rigid mounts
116. Each mount 114 and 116, spans a distance from an outer vertical
surface of flooded frame 102 to an outer vertical surface of chassis
frame 112. Mounts 114 and 116 couple across corresponding outer vertical
surfaces of flooded frame 102 and chassis frame 112 to substantially
prevent sliding and separation between flooded frame 102 and chassis
frame 112. Mounts 114 and 116 are preferably bolted to chassis frame 112
and welded to flooded frame 102, although either may be welded or bolted,
or otherwise fastened in a suitable manner.
[0018]Rigid mount 116 is preferably used as the rearmost side-attached
mount, and is paired with a corresponding rigid mount 116 which is
similarly side-attached to an outer vertical surface of the opposite
chassis frame rail (not shown). One or more pairs of spring-dampened
mounts 114 are coupled at intervals along chassis frame 112. The quantity
and exact positioning of mounts 114 and 116 may be determined based on
the size of the tank, by usage requirements, and on other factors.
[0019]In other embodiments, straps may be used with or without mounts 114
and 116 to secure flooded frame 102 to chassis frame 112, by
side-attachment to corresponding outer vertical surfaces. In yet other
embodiments, flooded frame 102 and chassis frame 112 may be secured to
one another according to any suitable fastening method, with or without
side-attached mounts or straps.
[0020]A sill block 115, which is preferably a thin sheet of rubber, may be
installed on chassis frame 112 before tank 100 is positioned to further
isolate tank 100 from road vibrations, dampen tank movements, and
minimize wear of flooded frame 102. Sill block 115 may be about one inch
thick, though the thickness may be adjusted to achieve more or less
vibration dampening. Other dampening devices are contemplated, such as,
but not limited to, rubber or cork gaskets, wood shims, nylon pads, and
the like.
[0021]Front vessel head 108 is preferably flat and rear vessel head 110 is
preferably dished. In other embodiments either vessel head may be flat or
dished. In addition, each vessel head is preferably flanged around its
perimeter. The vessel head flange (not shown) fits inside an end of the
elongated body to form an overlap which may be secured by welding, for
example. In other embodiments, such as for a sanitary tank, the vessel
heads may be secured by butt-welding, for example, to the elongated body.
[0022]FIG. 3 is a lateral cross-sectional view of flooded-frame tank 100
taken along section line 3-3 in FIG. 2. In cross-section, tank 100 may be
described as having a modified square, or oval, configuration with
radiused corners 105. Flooded frame 102 comprises a generally planar
flooded-frame floor 118, which is shown in cross-section, with upwardly
extending frame side walls 120. Frame side wall flanges 122 may project
transversely from frame side walls 120 and extend along the longitudinal
length of flooded frame 102 to provide for attachment to tank side walls
104.
[0023]The attachment of flooded frame 102 to side walls 104 may be further
strengthened by pairs of boxed gussets 123, which may be included between
flooded frame 102 and side walls 104 at the front and rear ends of tank
100, for example. Gussets 123 may be constructed by attaching a pad 125
to flooded frame 102 and tank side walls 104, followed by attachment of
gusset 123. Gussets 123 are attached in pairs at front and rear ends of
tank 100. Gussets 123 may also be attached to intermediate side wall
locations which may or may not correspond with side wall locations
supported by internal structures. Gussets 123 may also function as
anti-roll stabilizers for tank 100.
[0024]Tank side walls 104 are continuously curved in this embodiment to
distribute lateral forces exerted by fluid contained therein. This
distribution of forces may prevent "oil canning" of side walls 104. In
other embodiments the side walls may be substantially straight, or flat;
or, the side walls may comprise a profile with curved and straight
sections.
[0025]Tank lid 106 may attach to side walls 104 with bolts 124. In one
embodiment tank lid 106 may be formed from a single piece of material,
such as sheet metal, for example, and may include generally parallel
upwardly projecting, generally vertical upper channels 126. In another
embodiment tank lid 106 may comprise multiple pieces of material. In one
embodiment upper channels 126 project upwardly about twelve inches,
though other distances are contemplated. Upper channels 126 run
longitudinally along both longitudinal sides of tank lid 106, and may be
alternatively termed gussets or ribs. In one embodiment, upper channels
126 may form side walls for mounting external lighting and may establish
a conduit space 127 for running wiring. In some embodiments upper
channels 126 may be full-length, segmented gussets.
[0026]An end panel 130, may be coupled between upper channels 126 (as
shown in FIG. 6), and conduit space 127 may be covered by a rear cap 129
(shown in FIG. 1). Upper channels 126 may also provide a degree of
roll-over protection for various features such as a vent pipe 162 and a
service access port 176 (both shown in FIG. 6). In addition, upper
channels 126 may comprise sacrificial crumple zones which may absorb some
of the force of a roll-over impact, thereby protecting other structural
components.
[0027]Tank lid 106 may further comprise a flat portion 128, which
functions primarily as a sealing cover for the top of tank 100. In some
embodiments flat portion 128 functions also as a storage platform and may
be coupled to, or maybe integral with, upper channels 126. In other
embodiments, tank lid 106 may only comprise flat portion 128 without
upper channels 126. Tank lid 106 may be entirely bolted onto tank 100
such that it may be entirely removed during construction, customization,
maintenance and/or inspection. Tank lid removal allows tasks such as
those listed to be accomplished under reduced or eliminated confined
space requirements, potentially improving safety and reducing costs. In
other embodiments tank lid 106 may be welded, or other wise permanently
attached.
[0028]FIG. 4 is a cross-sectional view of the tank shown in FIG. 3 taken
along section line 4-4. As shown in FIGS. 3 and 4, an interior space 132
of tank 100 may be variously divided by a baffle system 134 into smaller
compartments, thereby reducing forceful liquid movements inside tank 100.
Baffle system 134 comprises two main components, transverse and
longitudinal baffles. An exemplary transverse baffle 136 is shown in FIG.
4, extending generally laterally across the cross-section of interior
space 132. Transverse baffle 136 may be comprised of upper and lower ring
sections 140 and 142, shown in FIG. 3, which are made integral by being
welded together. Upper and lower ring sections 140 and 142 are then
connected to an internal periphery of tank 100. Upper ring section 140
may comprise an upper flange 143, as shown in FIG. 4, for coupling to
tank lid 106. Upper and lower ring sections 140 and 142 may be welded to
the interior walls of tank 100 and bolted to tank lid 106, thus allowing
transverse baffle plate 144 to be centrally bolted, or otherwise coupled,
to the upper and lower ring sections 140 and 142. In some embodiments the
transverse baffle plate 144 and upper and lower ring sections 140 and 142
overlap each other approximately 4 to 6 inches to allow for bolt-hole
edge margins. In other embodiments, an integral ring section may be
formed from more than two partial ring sections, or a monolithic baffle
ring may be used.
[0029]At least some of the integral, structural tank support derives from
the welding of an integral baffle ring to the interior walls of tank 100,
including structural support for weight placed on tank lid 106. In other
embodiments a significant amount of strength is derived from the integral
baffle ring. During manufacturing, an internal ring may be comprised of
four "quadrant" ring sections to reduce material waste, for example.
[0030]Transverse baffle 136 may comprise variations, perforations, holes
or voids as shown in FIG. 3, including upper vent holes 146 for balancing
pressure between divided compartments, transverse baffle service access
ports 148 (see further function and description below), and fluid
passages 150 for balancing fluid levels between divided compartments. As
further shown in FIG. 4, three transverse baffles 136 are used to divide
interior space 132 into lateral compartments. Other embodiments may
include no transverse baffle, such as in a very small tank, for example,
while still other embodiments may include one, two or more than three
transverse baffles.
[0031]Turning now to a description of longitudinal baffles, as shown in
FIG. 4, at least one longitudinal baffle 138 divides interior space 132
into left and right compartments, or longitudinal segments. Longitudinal
baffle 138 comprises rigid longitudinal plates 156, 157 and 160 connected
principally to transverse baffles 136 via various brackets 158. Forward
and rear longitudinal plates 156 and 157 are bolted to the front and rear
vessel heads 108 and 110, respectively. A vertical vent pipe 162 may also
provide support for attachment of brackets 158 which support longitudinal
plates 156 and 160. Brackets 158 may contain elongated slots 164, such
that a longitudinal plate bolt hole may adjustably align over an
elongated slot 164 permitting a bolt to be inserted transversely to
couple the parts. Elongated slots 164 allow for easier fit-up during
manufacturing and/or maintenance. Longitudinal plates 160 may be sized to
increase ease of material handling during installation and repair as each
longitudinal division between transverse baffles 136 may be comprised of
multiple longitudinal plates 160. Longitudinal plates 160 may further be
sized to increase material yield during manufacturing. For example,
longitudinal plates 160 may be manufactured in quadrants to reduce scrap
during manufacturing. In other embodiments, the longitudinal plates 160
may be monolithic, and may be welded or held in position by other
suitable fastening means.
[0032]In addition to having the assembly and material usage advantages
described above, the novel assembly of baffle system 134 may provide a
benefit against corrosion, especially microbial induced corrosion.
Material properties in areas near a weld, which are typically larger than
the weld itself, may be negatively affected by the welding process. For
example, a heat affected zone created by welding stainless steel may
significantly reduce corrosion resistance, especially along the edges of
the weld. Thus, by using mechanical fasteners, such as threaded
fasteners, for example, baffle system 134 may be more resistant to
corrosion at attachment interfaces. In some embodiments, a laminating
protection may be applied to the tank interior surfaces and components.
[0033]FIG. 5, is a cut-away isometric view of an exemplary lower rear
region of tank 100. Since structural tank support is integral to tank
100, no external supports are required for attachment of flooded frame
102 to chassis frame 112 (shown in FIG. 2). At least some of the
integral, structural tank support derives from the coupling of a strap
152 to a lower edge of transverse baffle 136. Strap 152 may be formed to
match a lower edge profile of transverse baffle 136. Strap 152 may then
be welded to the lower edge of transverse baffle 136, thereby create a
lower baffle flange 154. Lower baffle flange 154 may be T-shaped in
cross-section, and may be welded to flooded frame 102. Strap 152 and
transverse baffle 136 may be welded together, as mentioned, or a lower
baffle flange 154 may be created by another process such as machining a
flanged ring from a solid block, casting, and the like. Strap 152 and
transverse baffle 136 may be similarly combined with or without
additional components to provide other structurally significant
cross-sections, such as an L-shape, a J-shape, and the like. In
embodiments where transverse baffle 136 comprises a transverse baffle
plate 144 and a lower ring section 142, a lower baffle flange 154 may be
constructed by welding a strap 152 to a lower edge of lower ring section
142. Strap 152 may also function as a doubler, or backup pad, to
distribute the force of the lower edge of transverse baffle 136, or the
force of the lower edge of ring section 142.
[0034]Referring again to FIG. 4, a full-through venting system 166 is
provided to reduce or eliminate vacuum that may be created by draining
liquid. FIG. 4 shows vertical vent pipe 162 located near front vessel
head 108. Vent pipe 162 extends upwards through a penetration in tank lid
106 and downwards to a flange 168 near flooded-frame floor 118. The
extension distance of vent pipe 162 above tank lid 106 is preferably
about three inches. The extension distance may also be more or less than
three inches. If the extension distance is more than three inches, it
should still be less than the vertical projection of upper channels 126.
A longitudinally oriented, closed vent trough 170 is coupled to flange
168. Vent trough 170 generally extends between flange 168 and
flooded-frame floor 118, and may extend rearward along flooded-frame
floor 118 past the last vehicle axle. Vent trough 170 is sealed to flange
168 of vent pipe 162 and closed all the way around. Vent trough 170 is
open to the atmosphere underneath tank 100 via a hole 171 in
flooded-frame floor 118. FIG. 5 shows hole 171 through a cut away in vent
trough 170. Hole 171 preferably has a diameter of about six to about
eight inches, although other shapes and dimensions are contemplated.
[0035]Referring now to FIG. 6, a top view of tank 100 is shown according
to an exemplary embodiment with portions of the tank partially cut away.
Towards the front end of tank 100 a service access port 176 is included
which is open to interior space 132. Service access port 176 is covered
by a removable grating 177 which may have about one inch spacing. An
overflow basin 173 surrounds both service access port 176 and grating
177. Overflow basin 173 may be covered by a basin lid 175 which may be
hinged and latched. Basin 173 may be comprised of an entirely separate
enclosure or may be comprised of components such as upper channel 126,
end panel 130 and a lateral divider 184. Lateral divider 184 may be
coupled between upper channels 126 similar to end panel 130. In addition,
basin 173 may be about 24 inches wide and about 30 inches long. Turning
briefly to FIG. 7, an alternative embodiment is shown with basin 173
comprised of upper channel 126, end panel 130, a lateral basin wall 186,
and a longitudinal basin wall 188. In other embodiments basin lid 175 is
not required. In another embodiment, grating 177 comprises a vented
basket that drops a few inches into tank 100.
[0036]During draining, as fluid volume rapidly decreases inside tank 100,
air from outside tank 100 is sucked into venting system 166 to fill the
fluid-evacuated volume, thereby allowing fluid to drain without creating
a potentially damaging vacuum inside tank 100 that may restrict fluid
draining and adversely impact the structure of tank 100. Venting air
enters through hole 171, travels through vent trough 170 and vent pipe
162, and enters the tank through grating 177, such that tank 100 is
constantly vented. In other embodiments, vent pipe 162 and service access
port 176 may be together located at alternate positions such as near the
middle or towards the rear of tank 100. The positioning of vent pipe 162
and service access port 176 near the front of the tank may function to
reduce liquid spillage due to closer placement to a mid-point of the
vehicle wheel base. Flexibility of positioning vent pipe 162 and service
access port 176 may be enhanced by locating and extending vent trough 170
along the bottom of tank 100. However, in other embodiments, a vent
trough may be located above the bottom of tank 100 or positioned left or
right of a longitudinal midline.
[0037]During filling of tank 100, an overfill condition may arise when
fluid rises above grating 177 and fills basin 173. Excess fluid is able
to exit basin 173 by entering vent pipe 162, traveling along vent trough
170, and exiting through hole 171. Fluid may be prevented from shooting
upwards by basin lid 175. During abrupt stops, fluid may slosh forward
and partially fill basin 173. If the fluid rises above vent pipe 162,
then the fluid is directed to safely exit through hole 171 behind the
last wheels. Removable grating 177 may also provide quick access for
liquid filling and removal.
[0038]As described above, and as shown in FIG. 5, liquid may drain, or
dump, from flooded frame 102 to transverse drain trough 172, which opens
on either side of tank 100. The liquid may also drain through a dump
valve flange 174 which opens to the rear of tank 100. In some
embodiments, tank 100 may have a drain comprised of a single dump valve
opening, which may be either side- or rear-exiting. Venting air may also
enter through the dump valves 172 and 174 during draining. In another
embodiment rearmost gusset 123 has a reduced width because a part of its
function is accomplished with transverse drain trough 172.
[0039]Service access, in addition to that mentioned briefly above with
respect to removable tank lid 106, is now described referring to FIG. 6.
Basin lid 175 is lifted and grating 177 removed to access service access
port 176, which provides access to at least one compartment inside tank
100. From this first compartment, service access to other compartments is
obtained through transverse baffle service access ports 148 (shown in
FIG. 3) formed in transverse baffle plates 144, and in another
embodiment, by one or more hinged longitudinal baffle service access
panels (not shown).
[0040]Referring to FIG. 3, transverse baffle service access port 148 may
be provided by cutting or punching a circular, scalloped-shaped opening,
which may be a shape such as a circle ringed by an array of radially
extending rectangles or tabs. The punched or cut-out scalloped-shaped
coupon may then be rotated and coupled over service access port 148 as an
access cover 178. Voids 180 left in the transverse baffle plate 144 by
the removal of radially extending rectangles or tabs may be sized to
permit fluid controlled flow between lateral compartments. Voids 180 may
also be sized to enable a service person to pass a hand or arm though to
aid in the removal or fastening of mechanical fasteners holding access
cover 178 in place. Pairs of transverse baffle service access ports 148
may be provided in each transverse baffle 136. In other embodiments,
transverse baffle service access ports 148 may have different shapes such
as oblong and square, among others, and access cover 178 may have one or
more radially projecting tabs.
[0041]Referring to FIG. 7, a front isometric view of flooded-frame tank
100 is shown according to an exemplary embodiment. Tank lid 106 is shown
in a storage configuration with upper channels 126 spaced approximately
four feet apart to form side walls for a storage area 182. Storage area
182 may be further defined by lateral divider 184 and a longitudinal
divider 185. In addition, when not functioning as part of basin 173,
dividers 184 and 185 may be adjustable to make storage area 182
user-configurable. Storage area 182 may include a cargo tie down system
(not shown). As configured in FIG. 7, storage area 182 may be used to
store implements and supplies. For example, a fire hose (not shown) may
be stored in a vertical or horizontal accordion pattern on tank lid 106
between either upper channel 126 and longitudinal divider 185.
[0042]As shown in FIG. 7, head channels 202 are secured at an angle to
front vessel head 108. In cross-section, each channel 202 may be a
hat-channel, though other cross-section are contemplated. An upper end of
channel 202 overlaps a front cap 198 which covers conduit space 127 by
coupling to the front end of upper channel 126. Front cap 198 has a lower
opening, created from formation of a tab 204. Tab 204 covers the channel
opening at the upper end of channel 202, thereby establishing a protected
path between conduit space 127 and channel 202. A lower end of channel
202 is open. In other embodiments, the front vessel head may be dished
and may comprise channels 202 that have been contoured to approximate the
dished curve of the head.
[0043]Channels 202 may function to strengthen front vessel head 108,
especially against oil-canning. In addition, channels 202 may function to
protect, conceal, and guide wires between the conduit space 127 and the
underside of the tank by allowing wires to travel through conduit space
127, out through the lower opening in front cap 198, into channel 202,
and down to the bottom of the tank. Electrical wiring in conduit space
127 may be accessed by removing front or rear caps 129 and 198, or by
removing an outer wall of upper channel 126. In other embodiments,
channels 202 may support control panels, accessories, or auxiliary
systems.
[0044]Optional outriggers 190 may extend laterally from flooded frame 102
and provide further equipment attachment points, such as for tool boxes
and the like. Outriggers 190 may be constructed by attaching a pad 192 to
flooded frame 102, followed by attachment of an outrigger beam 194 and an
angled support bracket 196 to pad 192.
[0045]Other additional embodiments and alternatives are contemplated for
various features of tank 100. According to one embodiment, an internal
width of tank 100 is about 77 inches with an internal height of about 59
inches. Other dimensions for internal and external sizing are
contemplated to meet payload requirements or access restrictions. Tank
100 can be constructed of various materials including steel, stainless
steel, aluminum, plastics, fiberglass and composites.
[0046]Although embodiments of the present disclosure have been described
in detail, those skilled in the art should understand that they may make
various changes, substitutions and alterations herein without departing
from the spirit and scope of the present disclosure. Accordingly, all
such changes, substitutions and alterations are intended to be included
within the scope of the present disclosure as defined in the following
claims. In the claims, means-plus-function clauses are intended to cover
the structures described herein as performing the recited function and
not only structural equivalents, but also equivalent structures.
* * * * *